metal cutting
p av i l i o n
Metal Cutting is the very
foundation of the machine tool
industry, a group that represented
more than $500 billion in
worldwide consumption in 2008.
This pavilion is where you will find
the latest innovations in metal
cutting equipment, machining
centers, turning centers, drilling,
boring, milling, and more.
» South Building
10am to 6pm
Configurable Line
of Machining Centers
The line of large capacity, heavy
duty, and configurable machining centers will be demonstrated
at IMTS 2010. The HU100 series
is the first range of configurable
machining centers aimed at a variety of manufacturing industries
interested in versatile equipment
for heavier applications. The
HU100 series is ideal for larger aerospace and power generation parts with a
work zone capacity of up to 2,500mm x 2,000mm. The machines accommodate
weights from 4,400 lb (2,000kg) to 17,500 lb (8,000kg). The machines can be
equipped with simple pallets changers to fully integrated FMS systems for work
and raw material handling. Likewise, tool handling systems range from on-board
magazines to central systems for more than 2,500 tools.
IMTS Booth S-8336
Mitsui Seiki USA Inc.
Franklin Lakes, NJ
mitsuiseiki.com
CNC Lathe with 14" Spindle
VDF 800 DUS Big Bore CNC lathe is engineered with a 14" spindle diameter, 32" swing over the bed, 17,600 lb part capacity,
and 4,500 lb Z-axis cutting force. The machine has a main drive rated at 50hp continuous, 74hp maximum, with 5,300ft/lb maximum torque. A 900rpm top speed gives the machine job-shop flexibility to handle a wide range of smaller diameter parts by
maintaining the tool surface speeds needed to produce required finishes. The VDF 800 DUS Big Bore is available with turning
length sizes of 3.3ft, 6.6ft, 9.8ft, 13.1ft, as standard, and
up to 65.6ft optional. Also on display will be the NBV
vertical machining center, the HyperMach GTi profiler, MAG’s modular HMC 1250/1600 series, and the
SPECHT 500/640 horizontal machining center.
IMTS Booth S-8519
MAG Americas
Erlanger, KY
mag-ias.com
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metal cutting d e sp ia gv ni l ido ina g r a m
Wire EDM Delivers
Increased Speeds
The CUT 20P wire EDM features
a variety of new evolutions, including a dielectric unit with
three vertical Grundfos pumps
for increased performance.
CUT 20P handles wire diameters from 0.10mm to 0.30mm
with ease and offers the flexibility to satisfy requirements in
the fields of general engineering and standard stamping. The CUT 20P is equipped with Integrated Collision
Protection (ICP) on the X-, Y-, and Z-axes, which helps prevents any breakage of
sensitive parts and costly elements, allowing the operator to work with more confidence during job preparation and execution. Additionally, the CUT 20P features
faster wire rethreading, reducing time by 70% over GF AgieCharmilles’ previous
CUT 20 model.
Also being displayed is the FO350 SP diesinking EDM, the CUT 1000 OilTech
wire EDM, the HSM 400U LP 5-axis machining center, and the HPM 1200 HD
3-axis machining center.
IMTS Booth S-8754
GF AgieCharmilles
Lincolnshire, IL
gfac.com/us
Advanced CNC Controls
On display at IMTS 2010 will be model 30i-B series CNC
control; 0i-D/0i-DMate control with enhanced functionality; the 35i-B CNC control for transfer line machines;
5-axis volumetric error compensation; and other industry solutions. The Fanuc CNC 30i-B series control is an
upgrade from the 30i-A Series, offering advancements
in operability and maintainability including USB memory
port and enhancements in dual safety check. For advanced machining with high accuracy, the 30i-B delivers advancements in high speed 5-axis capabilities with
proven architecture and software algorithms to drastically reduce cycle times while improving part accuracy
and quality. The 30i-B also features high speed smooth
TCP; high speed multi-path PMC; enhanced tilted working plane and high speed smoothing functions; and enhanced DSPs. In addition,
the 30i-B has enhanced FSSB and network performance, enhanced diagnostic
functions for MTTR reduction, and enhanced DSP for advanced servo control.
IMTS Booth S-8919
Fanuc CNC America
Hoffman Estates, IL
fanuccncamerica.com
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metal cutting p a v i l i o n
Four-Axis Robot Turning Center
QuickTECH IT-42 ROBO 4-axis lathe, with C-axis and
live tooling, delivers the advantage of robotic loading for
unmanned chucking operations. As a modified version
of the IT-42, the IT-42 ROBO features internal integration
of a Mitsubishi 6-axis articulated robot loaded with 88
programs. Advantages from the internally integrated robot are that no additional floor space is required and the
robot will not hinder the machine operator during setup
or while operating the Mitsubishi M700 control system.
IT-42 ROBO has a 42mm bar capacity, spindle speed
range of 4,000rpm/3,000rpm, and a 10hp Mitsubishi AC
spindle motor. High-precision HIWIN linear guideways
are employed, while the use of 35mm rails throughout
the machine delivers increased stability and accuracy.
Also on display will be the QuickTECH TT-42 8+2+2
axis CNC dual turning milling complex lathe.
IMTS Booth S-8536
Absolute Machine Tools Inc.
Lorain, OH
absolutemachine.com
Range of Machines Demonstrated
Showcased in the Mazak booth will be 20 new machine models ready to perform cutting demonstrations. For the multitasking line, shown will be the
Integrex j-series, featuring the j-200, j-400, j-200S,
j-300, and j-630V; the e-670H; and the QTN 250MY,
QTN 350MSY, and QTN 450MY.
Machining centers that boost productivity and
provide accuracy, precision, and reliability will include the Hyper Variaxis line, with the Hyper Variaxis 630 offering high ergonomics and allowing
unhindered access to a work area. Additionally, the
Variaxis series will be highlighted via the Variaxis
500 II 5-axis multitasking center.
Another new machine shown will be the Vertical
Center Smart 430A – created to economically perform general machining operations ranging from rough cutting to high-speed machining, while the FJV series of double-column
vertical machining centers will be demonstrated via the FJV-35/60 II.
Also in the booth will be the Megaturn Nexus 900 vertical turning center; the Slant Turn Nexus 550M; the VT-20; and a SuperTurbo-X 510 Mark III rugged hybrid laser production system from Mazak Optonics.
IMTS Booth S-8300
Mazak Corp.
Florence, KY
mazakusa.com
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Range of Feeler
Machines Displayed
Featured at IMTS will be Feeler
high performance machine tools.
As the recently named exclusive
North American importer of Feeler machines, Methods is offering
a new range of Feeler machines
that feature extensive engineering by Methods. The full range of
Feeler machines encompasses
vertical machining centers, turning centers, bridge mills, and boring mills. The Methods-Feeler line of machine
tools will include the VMP series models; the high performance HV series; and
VB Series models. CNC lathes/turning centers shown will include the FTC series
models; FT series models offered from 8" to 21" chucks; and HT-30 series turning
centers. Double column bridge-style machining centers from the FV series and
boring mill models from the FBM series are also on display.
Methods will also be showcasing the Matsuura 5-Axis/CNC machining centers; Nakamura-Tome multitasking turning centers; KIWA-Japan horizontal and
vertical CNC machining centers; Fanuc RoboDrill machining centers; FANUC
wire EDMs; and Exeron diesinker EDMs.
IMTS Booth S-9119 and S-9126
Methods Machine Tools Inc.
Sudbury, MA
methodsmachine.com
Precision Performance for Large Parts
The C 50 U features X-, Y-, and Z-axis travels of 1,000mm, 1,100mm, and 700mm,
respectively, and can accommodate a workpiece weight of 2,000kg. Ideal for
the full simultaneous 5-axis and/or 5-sided machining, maximum part dimension is a diameter of 1,000mm and a height of up to 810mm. Supporting the
size and strength of the C 50 U
are further capabilities including
crane loading with door opening
up to 1,250mm; space-saving
pick-up magazine integrated into
the base unit; and three guideways with a single guideshoe
for ideal force balance. Additionally on display will be the C 42 U
5-axis machining center and the
MT series.
IMTS Booth S-8136
Hermle Machine Co.
Franklin, WI
hermlemachine.com
OnlineTES.com
IMTS Booth #N-7263
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Line of Ultra-High
Precision Wire EDMs
Makino’s UPV-3 and UPV5 machines feature a fixed
table design in which axis
movements are controlled by
machining heads. Included in
the UPV design are ceramic
insulators placed between
the worktable and machine
casting to reduce stray electric capacitance and enable
the SPG II machining circuit
to stabilize micro electrical
discharges. Utilizing these capabilities under standard machining conditions for
a 20mm thick workpiece measuring up to 100mm x 100mm, users can achieve
0.2μm Rz surface finishes. The table’s electrically-conductive machining area can
also be limited for jobs requiring a surface finish better than 0.2μm Rz. This further
reduces stray electric capacitance for surface finishes down to 0.08μm Rz (actual
measured value).
Five-sided / 5-axis
Machining Centers
The VMX30U provides a very affordable machine with X, Y, Z travels of
30", 20", 20.5", a 12,000rpm spindle
standard with 15,000rpm high speed
and 10,000rpm high torque options
available, a 24-station swing-arm au-
IMTS Booth S-8700
Makino Inc.
Mason, OH
makino.com
tomatic tool changer, and X/Y/Z rapids
of 1,378ipm,1,378ipm, and 1,181ipm.
Hurco provides a unique solution
with its WinMax conversational programming, making it easy to create
VMC with High Performance Technology
The GENOS M460-VE adopts a powerful double column structure to deliver the
most machining in the least floor space. Total travel measures 30" (X), 18.11" (Y),
and 18.11" (Z) with a rapid traverse rate of 1,574ipm. Standard features include a
high power 40 taper 12,000rpm spindle with a 30/25hp VAC liquid cooled integral
motor and a 32-position ATC. Thermal deformation is minimized with Okuma’s
TAS-C/TAS-S compensation system.
Also on display will be the LB-EX series of horizontal lathes, with both the M460VE and the LB3000-EX featuring the
operator-friendly THINC-OSP control
– a true PC, Windows-based platform
with open architecture, plug and work
USB capability, and 40GB of memory.
In addition to Okuma machines,
members of Partners in THINC will
be on hand demonstrating peripheral
equipment, software, and accessories.
IMTS Booth S-8500
Okuma America Corp.
Charlotte, NC
okuma.com
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a part without an expensive 5-axis
CAM system. The flexibility of Hurco’s
patented control also allows shops to
use existing 3-axis CAM systems to
produce G-code programs for each
side of a multi-sided part and then
combine them with the simple addition of a transform plane code. Hurco
also offers the ability to place part after part on the table without having to
repost the G-code program by using
tool center point management, a feature only found on high end controls.
Given that the VMX30U is a full 5-axis
simultaneous machine, shops also
have the flexibility to move to full 5-axis
contouring when they are ready.
IMTS Booth S-8319
Hurco Companies Inc.
Indianapolis, IN
hurco.com
OnlineTES.com
metal cutting p a v i l i o n
Multitask Production Turning/Milling
The Hyperturn 45 is a versatile, multi-task production
turning/milling center designed for a wide range of
applications on bar stock to 45mm diameter
High-performance main and counter spindles, two
tool systems, stable Y axis, water-cooled spindle motors, dynamic digital drives, a thermo-symmetrical machine construction, and compact dimensions make
the HT 45 a high-capability production machine. In
addition to the two spindles, two turret tool systems
with a total of up to 24 driven tools, and a VDI25 rapid
change system – as well as several automation options – the HT 45 includes a Y-axis with a 70mm travel
in the upper slide system and a Z-axis in the lower
slide system. A 45mm (standard 32mm) through-hole
counter spindle is available for longer parts.
IMTS Booth S-8748
EMCO Maier Corp.
Columbus, OH
emco-world.com
metal cutting p a v i l i o n
Millturn with Real Inclined Bed
The M120 Millturn/6,500mm suits customers with machining
lengths from 78" to 315" and a swing of up to 48". Along with
strong power ranges (up to 168hp) and torque values (up to
8,680ft/lb) of the main spindle, enormous feedrates on all axes
make for maximum productivity. The 74hp gear-driven milling spindle guarantees maximum power even at low speed
rates – a huge advantage when using large drilling and milling cutters and especially in tough materials like titanium. The
phenomenal clamping forces of the B-axis allow for the use of
damped boring bars with a diameter-length ratio of up to 1:14.
A separate pick-up magazine is optionally available for heavy
ID-machining tools of up to 5ft in length and 320 lb in weight.
On top of that, WFL offers another fully automated solution for
the use of tools up to 8ft long. Turning, boring, milling, gear cutting, deep-hole boring, as well as ID-machining, is possible in
any angle. By interpolating up to five axes, efficient machining of virtually any geometrical contour is achievable.
IMTS Booth S-8566
WFL Millturn Technologies Inc.
Chesterland, OH
wfl-usa.com
metal cutting p a v i l i o n
Custom PC Integrates
with Machine Controls
Expanded HMC Capacity
To accommodate large-volume machining, Haas Automation Inc. has expanded the
capacity of its EC-1600 horizontal machining center with an additional 10" of Y-axis
travel. The latest generation Haas EC-1600 HMC features a generous 64" x 50" x 32"
work cube – 10" more of Y-axis travel than before – as well as a 64" x 32" T-slot table
and a powerful 6,000rpm, geared-head, 50-taper spindle. The fully-enclosed machine includes multiple chip augers to evacuate chips, and a flood coolant system
with 95-gallon capacity.
A full range of Haas machinery will be shown throughout IMTS, including the
Haas DT-1 drill and tap machine.
IMTS Booth S-8119
Haas Automation Inc.
Oxnard, CA
haascnc.com
Building any size PC with customized
hardware and software solutions, sefaré controls can bridge next generation technology with virtually any CNC
machine tool of yesterday, today, and
tomorrow. Running Microsoft Windows
7 Pro or XP Pro, the all-in-one base PC
includes a 15" LCD touch screen, Intel Core2 Duo processer with 4GB of
RAM, pre-installed 3.0 GB DDR, and
integrated wireless. Available production enhancing software includes
adaptive controls, conversational
programming, and 3D simulation with
crash detection. Standard input/output
devices are RS232, USB 2.0, and Ethernet. Software data collection packages can provide gaging information,
SPC, and auto-tool off-set function automated part inspection and statistics
with automated tool offsets.
IMTS Booth S-8100 & S-9482
sefaré controls
Charlotte, NC
sefare.com
Sliding Headstock Automatic Lathe
The TRAUB TNL18 sliding headstock automatic lathe and its variant, the TNL18P production machine, will be on display. The TNL18
can be changed over in minutes to produce precision parts with or
without a guide bush for long or short parts from bar up to 20mm
in diameter. Up to three tools can be on the part at once. The machines are ideal for energy component machining, delivering precision and qualified surface finish in a single operation. The tool capacity of the TNL18 can be increased to as many as 54 tool places
through dual- and multi-holders, while high-precision, fast turret
indexing enables a very fast chip-to-chip time of 0.3 seconds.
IMTS Booth S-8136
Index Corp.
Noblesville, IN
index-usa.com
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Space-Saving Chip Conveyor
Lathes and Turning Centers
The enhanced E models of the Cincom L20 and K16 Swiss type lathes offer greater feature/cost benefits and improved tooling flexibility. The Cincom
L20E offers a wide variety of redesigned L20 tooling as well as a rich array of
NC functions. Citizen’s control system enables smooth motion at high speeds
and the increased rapid feedrate of 32mpm. The Cincom K16E offers faster
rapid feedrates, improved axis deceleration/acceleration times of the axes,
and faster program processing provided by the new control system.
The Miyano BNA-34/42S provides the same efficiency as the BND series while the half indexing turret provides greater tooling capability as well
as tool change speed. The Miyano BNX-42SY is a multifunction single turret turning center based on the BNJ twin turret machine, with the superimposed and synchronization technology making this single turret machine
behave like a twin turret.
IMTS Booth S-9419
Marubeni Citizen-Cincom Inc.
Allendale, NJ
marucit.com
The Turbo MH500 filtering chip conveyor combines the space-saving footprint of a compact,
hinge-belt conveyor with 500µ coolant filtering
efficiency. Moreover, the conveyor handles virtually all chip sizes, shapes, and materials including fines, broken, coarse, and stringy chips
of mixed materials, dedicated and ferrous materials, cast iron, brass, and aluminum. The
Turbo MH500 provides chip-removing versatility and coolant filtering capability not found with
traditional chip conveyors, and is ideally suited
for sliding head stock machines, machining
centers, and multi-tasking machines. Turbo
MH500 employs filter boxes located inside the
conveyor path to remove debris to 500µ from
the coolant. Also shown will be the Hydrobar
Sprint 542 and LNS’ new Ethernet Communications System.
IMTS Booth S-9272
LNS America Inc.
Cincinnati, OH
lns-america.com
Eight-Spindle CNC Production Center
The eight-spindle ZPS 867 CNC multispindle production center can accommodate stock to 72mm in diameter and is provided
with a double Siemens 840 D CNC control. The machine offers up to 72 CNC axes and has a cast iron base and total weight
of more than 30,000 lb. The machine’s versatility is provided through its standard features: eight independent AC-driven CNC
horizontal spindles, eight independent compound slides (X and Z), eight independent tool carriers with eight 12,000rpm driven tools, five backworking tools (three
driven), and a wide range of standard presettable VDI tooling for
quick changeover to increase flexibility.
Also shown will be the newest ZPS Swiss.
IMTS Booth S-8640
ZPS America LLC
Indianapolis, IN
zpsamerica.com
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Cylindrical Grinding System
The Kellenberger Kel-Vera high-precision cylindrical grinding machine will
be shown with a workhead with direct drive. The Kel-Vera is an extremely
compact machine which can be used for the grinding of any kind of components with length of up to 400mm. The very rigid hydrostatic guideways provide the basis for higher performance and dynamics in the X- and Z-axes.
Also displayed will be the Jones & Shipman Suprema 650 Easy cylindrical grinder, which features the Jones & Shipman Easy Self-Teach Software
Suite.
IMTS Booth S-8348
Hardinge Inc.
Elmira, NY
hardinge.com
Complex, Large Part Machining
The Kitamura Mycenter-HX400iF, with simultaneous full fourth-axis machining capabilities and solid boxway construction, is equipped standard with high speed
rapids of 1,969ipm on the X, Y, and Z axes, driven by patented twin ballscrew
and dual feedback technology. With a maximum workpiece size of Ø25.6" x 37.8"
within an expansive work envelope and a table load capacity of 880 lb, the Mycenter-HX400iF offers the size, rigidity, construction, and accuracy necessary for
both multi-part tombstone fixturing and complex multi-angle medium to large part
machining. The Mycenter-HX400iF HMC offers up both high cutting torque and
13,000rpm spindle speeds. Standard is a 25hp A/C spindle motor with a dual contact, two-speed geared head.
Also shown will be the Mycenter-HX400iSII and the Mycenter-HX800i HMC.
IMTS Booth S-9148
Kitamura Machinery of U.S.A. Inc.
Wheeling, IL
kitamura-machinery.com
Vertical Turning Centers
The line of vertical turning centers have a programmable ±100mm Y-axis
that enable them to perform multitasking, reducing cycle times and accuracy discrepancies involved when a part has to go through different
machines. High rigidity NN bearings, 20hp high torque spindle motor,
and 2500rpm spindle speed combine to deliver heavy duty performance
for multiple applications. The cross rail elevation system with 31.5' travel is built with dual, large diameter ballscrews and is designed to lock
securely at any position. The 240mm square ram is made of SCM435
forged steel and securely supported on all four slides.
Also displayed will be the QP series large capacity VMCs and a double column grinder.
IMTS Booth S-8586
Chevalier Machinery Inc.
Santa Fe Springs, CA
chevalierusa.com
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ENLARGED TURNING CENTER
The attachment areas for the main and sub-spindles have also
been enlarged – up to 190% for the main spindle and 94% for the
sub-spindle. In addition, the spindle body has been shortened
to minimize vibration, and the bearing diameter enlarged to improve rigidity. The built-in-motor and the new spindle designs
facilitate higher feeds and speeds, more accurate roundness,
longer tool life, and optimal surface finishes. A 24 position turret
mounts BMT65P live and stationary tools directly to the turret’s
periphery. The turret’s 7.5hp motor turns live tooling at speeds up
to 5,000rpm. Tool-to-tool indexing time is a quick 0.15 seconds.
IMTS Booth S-8100
Doosan Infracore
West Caldwell, NJ
infracoremt.com
Compact, Twin Spindle Lathe
The CSD-300 parallel spindle lathe securely handles parts 200mm x 100mm.
CSD-300 features a Fuji-engineered hydraulic clamping loader and 8" to 10"
capacity workholding chucks. A hardened boxway slide and a 2,260mm
width machine base allow for heavy cutting. The turret achieves speeds of
0.26 second per index, while the CSD-300’s dual 100mm spindles (A2-6)
are equipped with 15hp/20hp high output spindle motors. Robot alignment
to spindle center line is achieved with the CSD-300’s 3-axis gantry robot
control. Also on display is the ANS-300TTS twin turret automated shaft lathe
and the VTP-1000 vertical lathe.
IMTS Booth S-9430
Fuji Machine America Corp.
Vernon Hills, IL
fujimachine.com
High-Speed Machining Center with Linear Scales
The M10 Pro high speed machining center features linear scales on all axes
driven by larger motors and drives yielding a ±5µ positioning accuracies and
rapids up to 30mpm. The addition of linear scales led to the development of a
newly designed high-speed CNC control for 3- to 6-axes. The M10 Pro has a
direct-drive, liquid-chilled, 40,000rpm spindle using HSK-25E toolholders with
<1µ runout. With a gantry construction, the M10 Pro has a maximized work
area of 40" x 28" while only using a floor space foot print of 79" x 83". Added
functionality like palletized workholding and advanced probing is available for
manufacturers looking to reduce setup time and increase part quality and uniformity. The M10 Pro is positioned for applications requiring high accuracy and
spindle speed.
IMTS Booth S-8484
Datron Dynamics Inc.
Milford, NH
datron.com
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CNC RotaryTransfer Machine
Rotary Tables
The Tsudakoma RT-111,CA is a drop
trunnion tilting rotary table where the top
surface of the spindle is the center line of
the tilt axis. Two pneumatic rotary joints
on the rotary axis allow automated clamping/unclamping of the system 3R chuck
and pallet system. The RTT-111,CA may
also be equipped with chuck and pallet
systems from Hirschmann, Erowa, and
other manufacturers.
The Swiss-built Precitrame CNC Rotary Transfer Machine includes up to (14)
6,000rpm spindles, NC–controlled rotary table, and (14)
120mm floating fixtures. Positioning accuracy of the fixture
system is 5µm. All spindles include manual quick-connect
clamping and/or coolantthrough-spindle and may be
configured for horizontal or
vertical operation. Equipped
with the Siemens 840D CNC,
the multi-station machine
with automated material handling is ideal for high production of precision parts. Parts
are loaded and unloaded automatically. To assure accuracy, the part is clamped
once at the first station and remains on the fixture through each station before it is
released at the last station.
IMTS Booth S-8966
Bohle Machine Tools Inc.
Plymouth, MI
bmtbohle.com
IMTS Booth S-9153
Koma Precision Inc.
E. Windsor, CT
komaprecision.com
Heavy-Duty 50 Taper HMC
GE90H is a heavy-duty horizontal machining center with large travels, a 630mm pallet, and a powerful 50-taper spindle. Enshu
GE90H can accommodate workpieces 39.3" in diameter by 51" tall, weighing up to 2,645 lb. It can quickly machine large forgings with its 10,000rpm spindle delivering 420Nm of torque at the cut. Its ample 39.4"X, 35.4"Y and 41.3"Z axes sit atop oversized
cross-roller linear guide ways for optimum rigidity. The spindle, as well as all the ballscrews and servomotor mounts, is refrigerated and temperature controlled within ±1°C of ambient for superior accuracy through thermal stability.
IMTS Booth S-9086
Enshu U.S.A. Corp.
Schaumburg, IL
enshuusa.com
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