Onshore Power Systems (OPS) SIHARBOR / SIPLINK Peter Roels Siemens NV, Brussels Energy Transmission and Distribution © Siemens AG 2009 Energy Sector September 2009 NOX Emissions measured in Luebeck, Germany Values in t/a Heating; 27 Busses; 4,3 Rail; 22 Trucks/Cars; 94 Ships; 547; 78% Reference: German meteorological service (DWD) / City of Luebeck, sector environment, 1994 2 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 1 Prediction of EU concerning the trend of emissions of ships and ashore Sulphur dioxide emissions (Millions tons) 18,00 16,36 16,00 Shipping EU land-based 14,00 12,00 10,00 8,00 5,75 6,00 4,00 2,00 2,00 2,58 3,29 3,85 Source: Entec 2002 0,00 1990 3 September 2009 2000 2010 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 It‘s time … …for a Change 4 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 2 Ships connected to onshore power in harbors 5 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 Emission comparison CO2 (g/kWh) NOX (g/kWh) SO2 (g/kWh) PM (g/kWh) Emission factors from ships engines using 2,7% sulphur fuel 634,00 12,47 12,30 0,80 Emission factors from ships engines using 0,1% sulphur fuel 634,00 11,80 0,46 0,30 Emission factors from shore power EU average 415,00 0,35 0,46 0,03 Source: Entec UK Ltd, report for European Commission 6 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 3 4 Steps for onshore power to the ship Receive it Convert and/or adapt it. Separate it. Supply it Distribute it (onboard the ship) 7 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 General methods to make the ship‘s connection From the ship down to the quay 8 September 2009 From the quay up to the ship Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 4 Basic preconditions for a High Voltage Onshore Power System Simple plug-in connection from the shore side with interlocking to prevent the plug-in connection from being opened during operation. Personal safety is guaranteed by a safe interlocking system. Connection is automated, so that people without special training can operate it safely. Mooring personal must be able to make the connection. Automatic start-up of the on-shore power supply released by the ship when the plug-in connection is ready. The ship keeps the command over the shore side power supply. It controls start and stop and synchronisation. Control of different frequencies from the shore side to the ship side (50 – 60 Hz) for different kinds of ships. 9 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 SIPLINK (Siemens Multifunctional Power Link) System Design Q1 Network 1 Q2 P Network 2 UDC f 1 U1 IGBT-PSR Control 1 UDC / f1 / P U1 / Q1 Start / Stop U2 f 2 IGBT-PSR Control 2 UDC / f2 / P U2 / Q2 Start / Stop Selection of Mode of Operation UDC / f1 / P U1 / Q1 UDC / f2 / P U1 / Q1 Input of Rated Values Control of power flow and fast reactive power control! 10 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 5 Block diagram 10 kV, 50 Hz 6 MVA 10/1,2 kV Heat exchanger ~ 6 MVA 10/1,2 kV ~ ~ 5 MVA 6 MVA 11/1,2 kV 320 A ~ ~ 6 MVA 11/1,2 kV Heat exchanger ~ 5 MVA 6 MVA 11/1,2 kV Heat exchanger 320 A 320 A 11 kV, 60 Hz 11 kV, 60 Hz 11 6 MVA 10/1,2 kV 400 V, 50 Hz 5 MVA September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 Economic Background Theoretically, one kg of MDO generates about 5, practically 3,5 kWh At an MDO price with a sulphur content < 0,1% of about 65 US ct each kWh generated on board costs about 13 € ct According to the present market prices for electrical power, the on shore kWh prices are up to 50 % lower, depending on day/night power The calculation for kWh generated on-board out of MDO also have to consider losses for ancillary components as cooling pumps, fans, fuel heating, fuel pumps, etc. and maintenance for diesels. The use of heavy bunker reduces the output to 2,9 – 3,1 kWh due to losses for fuel heating – and is not allowed any more in Europe 12 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 6 Environmental Background Key features Environmental value Ships at anchor are connected to Onshore Power Supply using a medium voltage DC coupling (SIPLINK) for frequency adaptation Savings of CO2 12,6 t per day (all values offset with onshore power plant) Savings of NOX 700 kg per day Savings of PM 44 kg per day Avoidance of noise, exhaust and soot Basis: Power demand 3MVA at cos φ 0,8 Q1 Ship Harbor ≈ = = ≈ P Q 2 Customer value Savings of fuel of 16,5 t per day turn into cost savings depending on the actual MDO price and the actual price for electrical power consumed. Savings on maintenance of the diesel generators not used Basis: Power demand 3MVA at cos φ 0,8 13 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 The solution is ready SIPLINK / SIHARBOR 14 September 2009 7 SIHARBOR / SIPLINK Onshore Power Supply Summary Knuckle Boom Cable Feeding System Knuckle boom pivoting horizontically (non energized for self-actuating movement adjustment) Hydraulic cable cutting device at ship‘s side with alarm and operation contact operated by maximum pivoting angle Minimum 2 hinged brackets with 3 hinges Knuckle boom supported at ships side Hinges non-energized for self-actuating movement adjustment For difficult cable routing: Maximum n hinged brackets with (n+1) hinges Knuckle boom supported at ship‘s side 3 hinges non-energized for self-actuating movement adjustment 15 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 Knuckle boom cable feeding Piv oting e gl an Ship side 16 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 8 Wind squall (vessel moving horizontically) 17 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 Wind squall end (vessel moving horizontically) 18 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 9 Connection The connection between the on-board network and the on-shore power supply is implemented by an industrial plug-in connection proven for years. This plug-in connection should be standardised generally in order to ensure the same preconditions for the on-shore connection of the ships in all ports. The system is designed to allow the on-board personnel to take the necessary actions by themselves and SEEMLESSLY, WITHOUT interruption of power supply when the load is taken over by the onshore power system. Start and Shut down step by step 19 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 Data Communication Shore <-> Ship Need for standardization: • Plug and socket • Voltage • Communication • Safety related via 3 pilot wires included in Power cable • Informative via fiber optic cables • Is counterpart available and still alive? • Starting informations and start command from the ship • Running alarms • Stop command from the ship and stop informations 20 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 10 SIHARBOR / SIPLINK Onshore Power Supply Benefits Environmental and Human Friendly Reduction of emissions (CO2, NOX, SO2, PM) Reduction of noise Reduction of vibrations Saves Money Saving of costs for fuels and lubricants Increase of maintenance intervals (savings due to longer service life) Opportunity to maintain and repair the generators and secondary diesel engines during laying time on port no shutdown („black ship“) during the take-over process 21 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 Solution for Industries: Flender-Werft AG ”SIPLINK for Shipyards“ Customer: Country: Project: Date: Flender Werft AG Germany Flender Shipyard 2002 Requirements Ship construction in Germany: Optimal energy flow between the shipyard and on-board networks. Solution Scope of Supply 1 MVA Island-network power supply for 50/60 Hz ship networks Reverse power supply from the 50/60 Hz ship generators into the shipyardnetwork 450V; 50 Hz Exchange of active power between both networks in case of peak-load Reactive power compensation & load tests of the ship-generators 22 September 2009 SIPLINK showed here what highly modern energy management can do: whether 50 or 60 Hz is used, this innovative technology regulates the supply of on-board power from the shipyard network – and simultaneously ensures that the shipyard network can make any necessary compensation. In the other direction, it feeds energy freed up from on-board generator testing into the shipyard network. This enables testing on-board generators with differing power factors. Highlights Intelligent energy flow between the shipyard and on-board networks Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 11 Solution for Industries: SIPLINK shore to ship connection FSG, Germany Customer: Flensburger Schiffbaugesellschaft Requirements Country: Germany Ships shall provide with different voltages (440V / 60Hz, 600V / 60 Project: SIPLINK shore to ship c. FSG Hz, 690V / 60 Hz) from the 5KV, 50Hz network via converter. Date: 07.2007 Converter capacity of 1.0 MVA Energy recovery from the on-board generators to the network Sound pressure level 45dB (A) in 65m Short project execution: 7 month Solution SIPLINK system solution on the base of Flender Werft project Delivery of Siemens standard products Client services by local Siemens departure Scope of Supply SIMOVERT Masterdrive converter with Active Front End GEAFOL static converter transformers Cooling unit with air-water-heat exchanger Medium voltage control panel 8DH10 Low voltage control panel SENTRON 3WL SIMATIC S7-300 controller Unit container-installed 23 September 2009 Highlights Good cooperation of Siemens regions Installation and commissioning assistance from the customer Compliance of difficult delivery schedules Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 Solution for SIHARBOR: shoreside power supply Nordlandkai Lübeck, Germany Customer: Country: Project: Date: Stadtwerke Lübeck Germany SIHARBOR Lübeck 2008 Requirements As part of the New Hansa Project, the shore Nordlandkai Lübeck had to be equipped for a shore to ship connection. The three ferries TransPaper, TransPulp and TransTimber of Swedish shipping line TransAtlantic were already operable for the connection. Solution Siemens installed the matching connection point at the berth and set up the connection to the mediumvoltage system of the Lübeck municipal utility. Scope of Supply Shoreside power connection for three ferries Shoreside: 2,5 MVA/6kV@50 Hz Shipside: 400 kV@50 Hz Also, Siemens created a modern software solution using programmable SIPROTEC multifunctional relays at the shore site. Highlights The system installed in Lübeck is the first commercially operated shore to ship connection in Germany. It is a pilot project together with the paper company StoraEnso. 24 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 12 SIHARBOR / SIPLINK Onshore Power Supply Onshore power system at Nordlandkai Lübeck, Germany Distribution Substation Connection Cabinet on Berth 25 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 SIHARBOR / SIPLINK Onshore Power Supply Contact and confidentiality SIEMENS NV Energy Sector – Transmission and distribution divisions Peter Roels Sales Manager SIEMENS AG PROPRIETARY INFORMATION The information contained in this document is SIEMENS AG proprietary information and is disclosed in confidence. It is the property of SIEMENS AG and shall not be used, disclosed to others or reproduced without the express written consent of SIEMENS AG. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction in whole or in part. 26 September 2009 Energy Sector, Distribution, Medium Voltage Solutions © Siemens AG 2009 13 Thank you for your attention www.siemens.com/energy © Siemens AG 2009 Energy Sector 14