Instruction Bulletin 63249-420-380A1 10/2012 Emergency Lighting Control Panelboard ELCPB UL NOTIFICATIONS IMPORTANT SAFEGUARDS When using electrical equipment, basic safety precautions should always be followed including the following: READ AND FOLLOW ALL SAFETY INSTRUCTIONS. Do not mount near gas or electric heaters. Equipment should be mounted in locations and at heights where it will not be subjected to tampering by unauthorized personnel. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. Do not use this equipment for other than its intended use. SAVE THESE INSTRUCTIONS INTRODUCTION This bulletin contains instructions for installing and wiring an Emergency Lighting Control Panelboard (ELCPB). The ELCPB is specifically designed to contain UL924 listed Automatic Load Control Relays (ALCR) for use with emergency lighting control in accordance with NEC. The ELCPB breaker section is connected to the emergency feed from a transfer switch. The ELCPB ALCR sections provide power through its relay contact and controls egress lighting. Regular panelboard power is used by the ELCPB ALCRs for monitoring a building's voltage. The design of the ALCRs and the ELCPB maintains isolation between emergency and regular building power. When a building's power is in a regular power state, the egress lighting is turned ON and OFF with the regular lighting in the facility. In an emergency state the ELCPB controlling the egress lighting is automatically switched ON and waiting for back-up power from a generator or emergency source. © 2012 Schneider Electric. All Rights Reserved. Emergency Lighting Control Panelboard Instruction Bulletin 63249-420-380A1 10/2012 DIMENSIONS Figure 1: Surface Mounted Enclosure Dimensions 20.12 32.12 32 to 50 5.86 20.12 Figure 2: Flush Mounted Enclosure Dimensions 20.39 33.52 32 to 50 5.86 21.52 2 © 2012 Schneider Electric. All Rights Reserved. 63249-420-380A1 10/2012 Emergency Lighting Control Panelboard Instruction Bulletin SAFETY PRECAUTIONS This section contains important safety precautions that must be followed before attempting to install or maintain electrical equipment. Carefully read and follow the safety precautions below. HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E. This equipment must be installed and serviced by qualified electrical personnel. This unit has more than one power supply connection point. To reduce the risk of electric shock, disconnect the branch circuit breakers or fuses and the emergency power supplies before servicing this unit. Turn off all electrical power supplying this equipment before working on or inside the equipment. Always use a properly rated voltage sensing device to confirm that power is off. Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury. ENCLOSURE AND INTERIOR MOUNTING FOR THE ELCPB A separate standards publication, titled “General Instructions for Proper Installation, Operation, and Maintenance of Panelboards Rated 600 Volts or Less” (NEMA PB1.1), has been provided with this equipment. Familiarize yourself with the content of this document before proceeding with any of the following procedures. If you did not receive a copy of this document, or if you have any questions regarding this equipment, contact your local distributor or Schneider Electric representative. HAZARD OF EQUIPMENT DAMAGE Ensure all connections are properly tightened. Refer to the torque information label provided on the panelboard before tightening the connections. Failure to follow these instructions can result in equipment damage. To properly mount and install the Emergency Lighting Control Panelboard, refer to the NEMA PB 1.1 standards publication, and follow the instructions below for either "Surface Mounting" or "Flush Mounting" the panelboard. © 2012 Schneider Electric. All Rights Reserved. 3 Emergency Lighting Control Panelboard Instruction Bulletin 63249-420-380A1 10/2012 Surface Mounting 1. 2. 3. 4. 5. 6. 7. Remove the interior trim and dead front from the enclosure. Remove the four hex nuts holding the ALCR interior in place. Remove the four hex nuts holding the circuit breaker interior in place. Remove the interior back pan containing the ALCRs from the enclosure studs. Remove the interior containing the circuit breakers from the enclosure studs. Secure the enclosure to the wall in compliance with NEMA PB 1.1 standard publication. Install the interior as described below: a. Set the interiors on the enclosure studs. An elevating screw is not required. b. Tighten the hex nuts against the interior rails until the rails are against the back of the enclosure. c. Remount the interior trim and dead front after wiring. 8. If the ELCPB is used as service entrance equipment, neutral bonding is required. 9. Apply the equipment label from the bag assembly as directed by the instructions on the back of the equipment label sheet. NOTE: Follow all state and national codes for mounting and wiring the ELCPB. Flush Mounting 1. 2. 3. 4. 5. 6. 7. Remove the interior trim and dead front from the enclosure. Remove the four hex nuts holding the ALCR interior in place. Remove the four hex nuts holding the circuit breaker interior in place. Remove the interior back pan containing the ALCRs from the enclosure studs. Remove the interior containing the circuit breakers from the enclosure studs. Secure the enclosure to the wall in compliance with NEMA PB 1.1 standard publication. Install the interior as described below: a. Thread the four 10-32 x 0.875 in. self-tapping, elevating screws provided with the flush trim into the side rails of the circuit breaker panelboard interior. b. Set the interiors on the enclosure studs, then place the hex nuts onto the enclosure studs, but do not tighten them. c. Adjust the elevating screws so the lips of both interior trims are approximately 0.25 inches (6.35 mm) from the wall line. d. Tighten the hex nuts against the interior rails until the rails are against the back of the enclosure. e. Remount the interior trim after wiring. 8. If the ELCPB is used as service entrance equipment, neutral bonding is required. 9. Apply the equipment label from the bag assembly as directed by the instructions on the back of the equipment label sheet. NOTE: Follow all state and national codes for mounting and wiring the ELCPB. 4 © 2012 Schneider Electric. All Rights Reserved. 63249-420-380A1 10/2012 Emergency Lighting Control Panelboard Instruction Bulletin Figure 3: Interior Mounting KEY: A. Trim assembly B. Machined Screw (10-32 x 0.59 in.) C. Thread-forming screw (10-32 x 0.43 in.) D. ALCR dead front E. Hexnut, Mounting stud F. ALCR interior G. Rail H. Elevating Screw I. Enclosure stud J. Circuit breaker interior K. Circuit breaker dead front F E D G H C B A I J K © 2012 Schneider Electric. All Rights Reserved. 5 Emergency Lighting Control Panelboard Instruction Bulletin 63249-420-380A1 10/2012 WIRING Figure 4: Typical Wiring Configuration Utility Power Generator/UPS Transfer switch Regular Power Lighting Control Panelboard Emergency Lighting Control Panelboard Regular Constant HOT Regular Switch HOT Regular Line Neutral I Emergency Line HOT into ALCR Regular Panel Neutral Regular Lights Use standard fixtures for both regular and emergency egress lighting. Emergency Line HOT from ALCR Emergency Lights Emergency Panel Neutral 6 © 2012 Schneider Electric. All Rights Reserved. 63249-420-380A1 10/2012 Emergency Lighting Control Panelboard Instruction Bulletin SPECIFICATIONS - ALCR ENCLOSURE Specification Description ELCPB Voltage Type 120V 277V Ballast 120VAC, 20A 277VAC, 20A Tungsten 120VAC, 1800W 277VAC, 1500W General Use 20A, 1 HP 20A, 1 HP Short Circuit Current Rating 65KA @ 120V 18KA @ 277V Terminal 10 to 14 AWG ALCR Maximum Terminal Torque 1.15 lb/ft (16 kg/cm) Standards UL®/cUL listed; UL 67, UL 924, UL 50 Enclosure NEMA Type 1 Temperature 32°F to 140°F (0°C to 60°C) NOTE: See the NF or NQ panelboard documentation for the panelboard specifications. © 2012 Schneider Electric. All Rights Reserved. 7 Emergency Lighting Control Panelboard Instruction Bulletin Contact the Customer Information Center for technical support by phone at 1-888-778-2733 or e-mail at lightingcontrol.support@us.schneider-electric.com. Contact your local Schneider Electric service representative for repairs or service to your network. You may also find helpful information on our web site at www.Schneider-Electric.us. Schneider Electric, USA 320 Tech Park Drive, Suite 100 All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies. La Vergne, TN, 37086 1-888-778-2733 www.schneider-electric.us Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. © 2012 Schneider Electric. All Rights Reserved. 63249-420-380A1 10/2012