ISSN 2319-8885 Vol.03,Issue.02, February-2014, Pages:0285-0291 www.semargroup.org, www.ijsetr.com A Single-Phase Five-Level PWM Inverter for Grid Connection with Less Number of Power Components K.SRIHARIBABU1, CH.SRINIVASULU REDDY2 1 PG Scholar, Dept of EEE, PBR Visvodaya Institute of Technology & Science, Kavali, A.P, India. Assoc Prof, Dept of EEE, PBR Visvodaya Institute of Technology & Science, Kavali, A.P, India. 2 Abstract: Recently, the emergence of single phase multilevel inverter has been increased due to its advantages over traditional one. This paper proposes a single-phase five level pulse width modulation (PWM) inverter for grid connection employing PI controller to perform unity power factor. Two triangular carrier signals identical to each other with an offset equivalent to the amplitude of the reference signal were used to generate PWM signals for the switches. The proposed inverter has the advantage of less number of components. Operational principles with switching functions are analyzed. A digital proportional integral current control algorithm is implemented in FPGA XC3S400 to control the injected current into the grid to be almost sinusoidal. The inverter offers much less total harmonic distortion and can operate at near-unity power factor. Some switches operate at fundamental frequency and others operate at switching frequency. The proposed inverter has been compared with the conventional single-phase five-level PWM inverter. The effectiveness of the proposed inverter and its control technique has been verified theoretically, using PSIM simulation program, and experimentally, using laboratory prototype system. Keywords: Multi-Level Inverters, Grid Connection, PWM. I. INTRODUCTION Multilevel Inverters (MLI) began with the neutral point clamped inverter topology proposed by Nabaeetal .Recently; multilevel inverters have become more attractive for researchers due to their advantages over conventional three-level pulse width-modulated (PWM) inverters. MLI has two main advantages compared with the conventional H-bridge inverters the higher voltage capability and the reduced harmonic content in the output waveform due to the multiple dc levels. MLI is now preferred in high power medium voltage applications due to the reduced voltage stresses on the devices. MLI incorporates a topological structure that allows a desired output voltage to be synthesized among a set of isolated or interconnected distinct voltage sources. Numerous topologies realize this connectivity, and can be generally divided into three major categories, namely, diode clamped MLI, flying capacitor MLI, and separated dc sources (cascaded voltages) MLI Recently renewable energy sources for grid connected applications are increased due to the world energy crisis. Injecting power to the utility must meet the world harmonic standards. Therefore, single phase MLIs become a good solution for those applications unfortunately one of the most particular disadvantages of MLI is the large number of the required power semiconductor switches. Although low voltage rate switches can be utilized in a multilevel inverter, each switch requires a related gate drive circuit. This may cause the overall system to be more expensive and complex. So, in practical implementation, reducing the number of switches and gate driver circuits have become an essential point. Recently, many topologies of the MLI and its control techniques have been published. The MLI technique is implemented in by adding one switch and four power diodes to the H-bridge single phase inverter. Another solution can be found in by using two switches and two power diodes with the H-bridge single phase inverter. Those two systems can generate only five levels in the output voltage with less harmonic contents. The other solution, shown in is a modular inverter that can reach to any required voltage levels. But these inverters topologies can be improved by reducing their switches without affecting their performances. This paper presents a single-phase five-level PWM inverter with less number of power elements and hence less gate drive circuits in addition to less circuit layout complexity. Its output voltage has the following five levels: Zero, +Vdc, +2Vdc, −Vdc, and −2Vdc. As the number of output levels increases, the harmonic content can be reduced. This inverter topology uses two carrier signals to generate PWM signals for the switches. Some switches operate at fundamental frequency and others at switching frequency. Sections II and III explain the principle of operation and PWM strategy for the proposed Copyright @ 2014 SEMAR GROUPS TECHNICAL SOCIETY. All rights reserved. K.SRIHARIBABU, CH.SRINIVASULU REDDY inverter, respectively. The switching algorithm that used in PWM is presented in section IV. Section V contains a harmonic analysis for MLI. Moreover, a results and comparison between the proposed MLI inverter and conventional one are presented in section VI. Simulation and experimental results are included in order to verify the operating principle of the proposed MLI inverter and its capability to inject active grid. II. OPERATIONAL PRINCIPLE OF THE PROPOSED INVERTER Figure 1 shows the proposed structure single phase MLI inverter. It consists of ‘n’ cells of switch circuits. For cells from ‘1’ to (n-1), each k-cell is composed of one dc voltage source and two switches ( ) one switch ( ) is connected in series with a dc voltage source and the other switch ( ) is connected in parallel with both the dc voltage source and the series switch. Based on this configuration, each cell can generate two states (0V) and the dc voltage source associated with the considered cell. Cell ‘n’ is composed of only the dc source voltage resulting in generating only one state (Vn). As a result, the dc link voltage has (n-1) states, they are ( ), as shown in Fig. 2. Figure Compared to the conventional topologies without affecting the inverter performances. This is due to that; the zero voltage can be generated using the idea of the upper or lower H-bridge inverter to generate this state. The pulse width modulation (PWM) control algorithm can be applied, also, for this topology. The PWM control algorithm, which adopted in this paper, consists of one modulation signal with amplitude ( ) and n (number of dc link cell) carriers with same amplitude ( ) Each carrier is shifted with the carrier amplitude ( ) from the former one. The amplitude ( ) can be changed from 0 to n* according to changing modulation index from 0 to 1. III. SINGLE-PHASE FIVE-LEVEL PWM INVERTER In order to generate five levels, the number of the required cascaded cell is n = 2. One cell uses two switches with the dc source while the other cell is only the dc source as shown in Fig. 3. Assume that the dc voltage sources are equal; = = The dc link bus voltage will have two states, or and the load output voltage will have five states ,0,- . The zero state can be generated either by switching the upper switches together or the lower switches together. The other four states can be Figure3. Proposed Single-Phase Five-Level Inverter Configuration. Figure1. Structure of the Proposed Cascaded dc Link MLI. Figure2. Typical Output Waveform of . Figure 4: PWM Switching Strategy. International Journal of Scientific Engineering and Technology Research Volume.03, IssueNo.02, February-2014, Pages:0285-0291 A Single-Phase Five-Level PWM Inverter for Grid Connection with Less Number of Power Components generated from the dc bus voltage based on folded cascade unit operation. The operation of the singlephase five-level inverter, employing PWM, can be divided into 10 switching states based on the direction of the output current as given by table I. The signal generation waveforms are generated using one modulating signal and two carriers. The amplitude of the modulating signal is ( ) and the amplitude of each carrier is ( ) In addition, each carrier is shifted with the carrier amplitude ( ) from the former one, as shown in Fig. 4. TABLE I Operational States According To the Switch on Conditions and the Direction of The Load Current Switching The The Direction ON State States Output of the Output Switches Voltage Current 1 Vdc positive Q1,Q2 and S11 2 Vdc negative D1,D2 and S11 3 2Vdc positive Q1,Q2 and S12 4 2Vdc negative D1,D2 and S12 5 0 positive Q1,D3 or Q2,D4 6 0 negative D1,Q3 or D2,Q4 7 -2Vdc positive D3, D4 and S12 8 -2Vdc negative Q3,Q4,S12 9 -Vdc positive D3,D4 and S11 10 -Vdc negative Q3,Q4 and S11 inverter. The distribution of the harmonic components in output voltage is similar to that of the conventional inverter having the values of two times the modulation index. The mentioned above is the first operational mode. On the other hand, if the required output voltage is increased beyond the modulation index 0.5, the output will result from comparing the upper carrier signal with the same reference signal. Therefore, the second level of the output voltage will be generated and it will be the second mode. According to the amplitude of the voltage reference, the operational interval of each mode varies within a certain period. The modes are determined as the phase angle depends on the modulation index. Mode A: 0 < wt , 2 < wt Mode B: 1 < wt Mode C: < wt 2 3, 4 < wt Mode D: 3 < wt The modulation index M1 of the proposed five-level PWM inverter is defined as follows MI = (1) Where: The peak value of the modulating (sinusoidal) signal, i.e. the voltage reference ( IV. SWITCHING ALGORITHM FOR THE PROPOSED INVERTER USING PWM The switching patterns employed in the proposed inverter are illustrated in Fig.5. The output voltage levels, according to the switch ON/OFF conditions, are shown in Table II. In this paper, the switching strategy used to generate the gate signals is accomplished by comparing the reference signal, which is rectified sinusoidal, with two triangular carrier waveforms having the same frequency and phase angle, but with different offset voltages. When the lower carrier signal is compared with the reference signal, the first level of output voltage will be generated. This means that the modulation index (MI) is less than or equal 0.5 (50%). The behavior of proposed inverter is similar to the conventional full–bridge three-level PWM 2 ). The peak–to–peak value of the carrier (triangular). Figure 5. Switching Patterns of the Proposed Inverter International Journal of Scientific Engineering and Technology Research Volume.03, IssueNo.02, February-2014, Pages:0285-0291 K.SRIHARIBABU, CH.SRINIVASULU REDDY Also, the frequency ratio where: is defined as follows: = The frequency of the carrier (triangular) signal. The frequency of the modulating (sinusoidal) signal.When the modulation index is less than 0.5, the phase angle displacement is equal to: 1= 2 = 3= 4 = And when the modulation index is greater than 0.5, the phase angle displacement is 1= 2= ( ) 3= + 1 4= - 1 The switching Patterns of the proposed inverter is illustrated in Fig.5. In one period, switches and operate at the fundamental frequency (i.e., 50 Hz). The switch will be completely switched at the carrier and TABLEII. Output Voltage According To the Switch On/Off Conditions Switching State Q1 Q2 Q3 Q4 S11 S12 ON ON OFF OFF OFF ON +Vdc ON ON ON OFF OFF ON OFF OFF ON OFF OFF OFF 0 -Vdc OFF ON OFF ON OFF OFF OFF OFF ON ON ON OFF -2Vdc OFF OFF ON ON OFF ON Vab +2Vdc - 1 signal frequency, whereas performed. The output voltage produced by comparing the reference signal and two carrier waves can be expressed as: ( )= + + sin ) (3) will be switched in both low and high switching frequency. The switch is switching at high frequency in a certain time of the period and off elsewhere. The output voltage according to the switch ON/OFF conditions is shown in Table II. As shown in Fig. 5, the control signals are generated by the signals and , coming from the comparators, which compare the respective carrier signals with the voltage reference ( ). The main six periods P1, P2, P3, P4, P5 and P6 can be calculated from the intersection of the reference waveform with the carrier signals. Then switches signals - , can be formulated based on P1, P2, P3, P4, P5 and P6 by the phase angle displacement as given by equation (6). Figure 6 describes a simplified description for generating the control signals of switches. - , The switching functions of proposed inverter are then given by the logical (AND, OR, NOT) gates as follows: = + + + =(( + ). = + =((( =( If there are ‘P’ pulses per a quarter periods and it is an odd number, the coefficients and will be zero, where ‘k’is an even number. Therefore, equation can be rewritten as follows: ( )= cos k + =(( ) + (( )) + (( + ). + ) ). ) + + + ). )+ ). + )). )| +(( + Figure6. Simplified Descriptions for Generating the Control Signals of the Inverter Switches. ). ) =- sin(k )] (4) (2) V. HARMONIC ANALYSIS The harmonic components in output voltage of the proposed inverter are calculated as follows. From the two carrier waves and output voltage in Figure5, the Analysis of harmonic components in the proposed inverter can be Where, ‘m’ is a pulse number. The Fourier series coefficients of the conventional Single-phase full-bridge inverter by sinusoidal PWM are given as: = International Journal of Scientific Engineering and Technology Research Volume.03, IssueNo.02, February-2014, Pages:0285-0291 sin(k )] (5) A Single-Phase Five-Level PWM Inverter for Grid Connection with Less Number of Power Components VI. RESULTS AND DISCUSSION The feedback controller used in this application utilizes the PI algorithm as shown in Fig.7. The grid current and always ON and grid voltage MI is less s than √2 are detected by sensors for the controller to estimate the reference grid current . The reference amplitude is assumed constant and it phase angle is obtained from grid voltage waveform to achieve unity power factor. The instantaneous current e error is fed to a PI controller. The resulting error signal (u) which forms is compared with the two triangular carrier signals to produce PWM signals for the switches. A FPGA kit of XC3S400 is used as a controller in the laboratory prototype. Proposed topology has been simulated using PSIM software to verify the performance of the proposed configuration. A two cells (n = 2) with h five-level output voltage waveform has been chosen and simulated. However the topology can be extended to ‘n’ cells. A closed loop control for grid connection with wide range of modulation index has been simulated at 10 kHz switching frequency. Two identical power supplies of 20 V ea ach have been used for the dc bus (>√2 ; in this case, is 30 V RMS) in order to inject current into the grid. The MI will determine the shape of the inverter output voltage e and the grid current . Figure 8 (a), (b), and (c) shows the inverter output voltage and the grid current at MI equal to 0.4, 0.8, and 1.2 respectively. When the m is always OFF) and the upper capacitor only is used to feed the load and generate figure 8(a). It can be noted here that . As shown in at 0.4 value of . This means that the current will be injected from the grid into the inverter so this condition must be avoided to protect the inverter from damage. In case of over modulation index, at MI =1.2, the reference signal exceed the maximum amplitude of both carrier signals. This will cause to have a flat portion at the peak of the waveform m, so it will not be pure sinusoidal waveform. Whereas when the modulation index is larger than 0.5 (1/n) and less than 1.0, the lower capacitor will share the upper capacitor r in generating resulting in five-level inverter output voltage. TABLE III Current and Voltage rating for Inverter Switches MAX current Settings All switches %(Iswitch/Iload)max=100 Max voltage ratings S11,s12 Q1,Q2,Q3,Q4 %Vswitch max/Vdc)=1/n=0.5 %(Vswitch max/Vdc)=1 TABLEIV Component compression for the Proposed Inverter and Others 1st[8] 2nd[10] proposed Main Switches Main Diodes m m+3 m+1 (m-1)*2 0 0 TABLE V Component Comparison for Producing A5-Level Output Voltage 1st[8] 2nd[10] proposed 5 8 6 Main Switches 4 0 0 Main Diodes Figure7.Five-Level Algorithm Inverter with PI Controller modulation index is less than or equal 0.5 (1/n), the behavior of the proposed inverter will be similar to the conventional full bridge three level PWM inverter. In this case the lower capacitor bank is always disconnected ( is So, to optimize the power transferred from dc link to the grid, it is recommended to operate at 0.5≤ MI ≤ 1.0 as shown from the inverter output t voltage and grid current in Fig.8(b). It is clear that the grid current is almost a pure sinusoidal waveform and thus s the THD can be reduced drastically. To validate the proposed inverter, an experimental prototype of the proposed five experimentally level inverter has been built, carried out, and compared with the simulation results. Fig. 9 shows the system setup in laboratory. The inverter circuit t has been built using International Journal of Scientific Engineering and Technology Research Volume.03, IssueNo.02, February-2014, Pages:0285-0291 K.SRIHARIBABU, CH.SRINIVASULU REDDY power MOSFET as switches. The u used switching frequency is 10 kHz. The switching signals are generated using an FPGA of type XC3S400 as a controller. Two identical dc power supplies of 20 V each were used for the dc bus. The proposed inverter system is tested experimentally using closed loop condition f for grid connection with PI current controller, which is implemented into FPGA XC3S400 and with L filter equal to 3.3mH. The output inverter voltage and g grid current have been measured for two values of MI greater than 0.5 and less than 0.5 as shown in Fig.10(a) & (b) respectively. Once more for MI less than 0.5 the e behavior of the five-level inverter will be same as the e conventional single-phase three-level inverter. The grid voltage and current for MI greater than 0.5 are shown in Fig. 11. It is clear that the proposed system can inject active power into the grid. Figure 12 shows the gate signals of switches for MI greater than 0.5. It can be noted d that some switches operate at line frequency and others s operate at the switching frequency. Switch voltage and d current ratings have been measured as shown in table III I. It is clear that all switches carry load current and thus their current ratings depends on it. The H-bridge inverter switches have higher voltage ratings compared to the cell switches; they have the cell dc voltage as a maximum voltage rating. While the cell switches have equal voltage blocking capability inversely proportional with the number of cell ‘n’. (a) (c) Figure 9: Prototype of the Proposed Five-Level PWM Inverter by comparing the prop posed inverter with three conventional single phase inverter topologies. VI. CONCLUSION This paper has presented a new single-phase five-level PWM inverter with grid connection control. The propose control technique for PWM switching and for the grid injected current control has been presented. A digital PI current control algorithm is implemented in FPGA XC3S400 to optimize the performance of the proposed inverter. The major benefits of the proposed inverter are summarized as follow: It has less number of power elements. Some switches operate at fundament load frequency and others operate at carrier frequency. Smaller filter size, less circuit layout complexity and high efficiency can be achieved. Both the grid voltage and the grid current are in phase, so the system operates at unity power factor, and hence inject active power to the grid. Simulation and experimental results prove that the proposed single-phase multilevel inverter has the capability of grid connection with high efficiency as compared with conventional type. VII. ACKNOWLEDGMENT This work is sponsored by Egyptian Science and Technology Development Funds (STDF) under STDF project # 658. Any opinions, findings, and conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the funding agencies. VIII. REFERENCES [1] Nabae, A., Takahashi, I., and Akagi, H., "A new neutral-point clamped PWM inverter", IEEE Transactions on Industrial Applications, Vol. IA-17, pp. 518-523, September/October 1981. (b) [2] Siriroj Sirisukprasert, Jih-Sheng Lai, and Tian-Hua Liu, "Optimum harmonic reduction with a wide range of modulation indexes for multilevel converters", IEEE International Journal of Scientific Engineering and Technology Research Volume.03, IssueNo.02, February-2014, Pages:0285-0291 A Single-Phase Five-Level PWM Inverter for Grid Connection with Less Number of Power Components Transactions on Industrial on Electronics, Vol. 49, Issue 4, pp. 875-881, August 2002. [3] Brendan Peter McGrath, and Donald Grahame Holmes, “Multicarrier PWM strategies for multilevel inverters”; IEEE Transactions on Industrial Electronics, Vol. 49, Issue 4, pp. 858-867, August 2002. [4] Lai, J. S., and Peng, F. Z., “Multilevel converters–a new breed of power converters,” IEEE Transactions on Industrial Applications, vol. 32, Issue 3, pp. 509-517, May/June 1996. [5] Villanueva, E.; Correa, P.; Rodriguez, J.; Pacas, M., “Control of a Single-Phase Cascaded H-Bridge Multilevel Inverter for Grid- Connected Photovoltaic Systems”, IEEE Transactions on Industrial Electronics, Vol. 56 , Issue 11, 2009, pp. 4399-4406. [6] Lee, S.J.; Bae, H.S.; Cho, B.H., “Modeling and control of the single phase photovoltaic grid-connected cascaded H-bridge multilevel inverter”, IEEE on Energy Conversion Congress and Exposition (ECCE), 2009, pp. 43-47. Author’s Profile: Kokolu Sriharibabu is PG Scholar (Power Electronics during 2011-2013 in PBRVITS, Kavali, Andhra Pradesh, India. Ch.Srinivasulu Reddy, has received his B.Tech in Electrical and Electronics engineering and M.Tech degree in Electrical power Engineering from JNTU Hyderabad.He is dedicated to teaching field from the last 10 years. 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[10] Gui-Jia Su, “Multilevel DC-Link Inverter”, IEEE Transactions on Industry Applications, Vol. 41, No. 3, May/June 2005, pp. 848-854. International Journal of Scientific Engineering and Technology Research Volume.03, IssueNo.02, February-2014, Pages:0285-0291