2011.09 BHP Series Succeeding the world-famous tradition of the Circuit Breaker, the Surge Protective Device (SPD), available in six rating classes (180, 100, 65, 40, 30, 15kA), launched by Shihlin Electric can be used in a variety of thunder-striking hazardous areas. It is mainly used for surge protection of electrical power. With professional specialty in design and manufacturing, the drawable Surge Protective Device developed by Shihlin Electric not only complies with the international professional standard but also features superior quality, sophisticated design, excellent function, safety and high reliability. It is easy for installation and maintenance without disconnecting the power. SURGE PROTECTIVE DEVICE Low Voltage System Surge Protective Device Protect Features 1 2 3 4 5 6 7 8 9 10 11 12 Application: Protect electric system and unloading electrical apparatus from thunder and instantaneous over-voltage Compliance with IEC standard, and CE Certification Class II protection for testing 8/20µs waveform, which also can be converted to 10/350µs for Class I protection Faster response less than 25ns Standard module-type design. DIN-Rail 35mm mounting Equip with the visual failure indicator Automatic trigger for SPD replacement Each unit is provided with an auxiliary alarm contact set Counter can be added Operating temperature: -40℃~ +80℃ It is applicable for AC and DC power system Dust/ water resistant class: IP20 Terminology 1 Maximum continuous operational voltage – Uc (V): When applying maximum effective value or DC voltage to the SPD, its normal function will not be degraded or restricted. 2 Protection level – Up (kV): Maximum allowable residual voltage after diverting the surge current – The smaller the value, the better the surge protection effect. 3 Nominal discharge current – In (kA): When applying 8/20µs waveform, the surge impact to the peak current flowing through the SPD is over 10 times. 4 Maximum discharge current Imax (kA) – 8/20µs: The higher the value, the better the surge protection effect. The surge impact is over 1 time. 5 Reaction time (tA): Demonstrates the action sensitivity and the breaking time of the components in the protective device. 01 SURGE PROTECTIVE DEVICE Catalogue Type Maximum discharge current (Imax) Number of poles (P) R: with alarm auxiliary contact Blank: without alarm auxiliary contact The standard operation voltage Uc (V) is below table. PS: Maximum Operation Voltage Uc (V): 660V Maximum discharge current 1P Standard operation voltage 1P+1 2P (1P+N) BHP 3P 3P+1 4P (3P+N) To enable the surge protective device to work, please understand the following specification: 1. The grounding system type of the protected device and the maximum operating voltage of the power grid Us.max 2. The impulse withstand voltage of the protected device. •Common mode protection: Earth wire protection by each wire (earth wire protection by phase wire and neutral wire). Grounding system Before RCD After RCD SPD •Differential mode protection: Protection of earth wire and neutral wire by each wire (neutral wire protection by phase wire and earth wire protection by neutral wire). Neutral point non-earthing Neutral point non-earthing Common Differential Common Differential Common Differential Common Differential Common Differential Normal working conditions •Frequency: the AC power frequency shall be 48~50Hz. •Voltage: the voltage continuously supplied between the wiring terminals of the surge protective device shall not exceed its maximum continuous operating voltage Uc. •Elevation: less than 2,000m. •Use and storage temperature: - Normal range: -5℃~ +40℃; - Ultimate range: -40℃~ +80℃; •Humidity–relative humidity: 30%~ 90% under ambient temperature. 02 The internal core of SPD is one zinc-oxide pressure-sensitive element and zinc oxide consists of grains. When the surge current with energy through the SPD far exceeds its specified value, ceramic breakdown will happen, and certain grain boundary layers in the ceramic will be damaged. Under extreme circumstances, excessive heat generated by over high continuous load will damage the grains, and even break the grains down under serious conditions, leading to the fusion of ZnO grains and thus causing short circuit. Since there is no time for the burst heat to transfer to the thermal cutoff mechanism, fuse or circuit breaker must be used for cutting off the power. Even under the condition of precise parameter selection, the over high temperature rise and burst of the SPD due to overload are not eliminated. MCB SPD Max. discharge current Imax Rated current Trip characteristic Model SURGE PROTECTIVE DEVICE Combination selection of surge protective device and circuit breaker Special notes: 1. The X in the breaker model indicates the pole number, for example, to design a breaker for BHP40, in combination with 4-pole 25A breaker, the model shall be BHA24 C25. 2. The breaking capacity of the breaker must be larger than the maximum short circuit current at this position. 3. Protection shall be provided for each pole of the surge protective device. 4. For PT secondary line protection, due to the restriction of the maximum load current of PT, full consideration shall be given to the following circumstances: (1) The maximum short circuit current of PT, it is noted that, when discharge with excessive energy gets SPD breakdown and short-circuit, the secondary line shall not have high voltage paralysis. At this moment, the release current and quick response capacity of the breaker must be considered. (2) Fuse may be considered, since standard fuse cannot be broken down by the pulse current, by contrast, the breaker can protect from the damages caused by the continuous surge with follow current or energy. Plug-In type specification In (kA) Model Imax (kA) Connection 40 1P 1.7 20 15 1.0 10 In (kA) Model Imax (kA) Connection 40 1.7 20 15 1.0 1P+1 10 03 SURGE PROTECTIVE DEVICE In (kA) Model Imax (kA) Connection Imax (kA) Connection Imax (kA) Connection Imax (kA) Connection 40 1.7 20 15 2P (1P+N) 1.0 10 In (kA) Model 40 1.7 20 15 1.0 10 3P In (kA) Model 40 1.7 20 15 1.0 3P+1 10 Gap discharge In (kA) Model 40 1.7 20 15 1.0 4P (3P+N) 04 10 Model In (kA) Imax (kA) Connection SURGE PROTECTIVE DEVICE Fixed type specification Dimension Installation method of SPD 1. The cable for connecting SPD shall be as short as possible, since the impedance of the wire can weaken the protection function of SPD. 2. To realize effective protection, it is suggested to install one leadin device to locally divide the current at the inlet of the device. 3. When one switch device and one SPD are mounted in a serial manner, the wire shall be as short as possible. Overlong grounding cable Short grounding cable The plug-in module of BHP series plug-in surge protective device, there is unique pilot hole at the bottom of the base, cores of different specifications cannot be plugged in if interchanging positions. The core side is high-grade insulation material, therefore, when pulling out the core, it will not contact with charged body. 05 TN-C system three phase TN-S system three phase Protection equipment Protection equipment SURGE PROTECTIVE DEVICE SPD wiring example SPD SPD TN-C-S system three phase First side protection Second side protection SPD SPD Grounding connection Grounding connection IT system three phase Single-Phase Power Supply Scheme Protection equipment Protection equipment SPD SPD Special notes: Time-delay leakage protector shall be selected for the RCD in the power supply system; leakage protector insensitive to atmospheric over-voltage shall be selected for the RCD installed in residences and office buildings. 06 TT System Scheme 2 Protection equipment Protection equipment SPD SPD SURGE PROTECTIVE DEVICE TT System Scheme 1 Special notes: Time-delay leakage protector shall be selected for the RCD in the power supply system; leakage protector insensitive to atmospheric overvoltage shall be selected for the RCD installed in residences and office buildings. TN-C TN-S IT Secondary protection Main panel Main panel SPD Main panel SPD Grounding connection TT System Scheme 1 TT System Scheme 2 Secondary protection Main panel Secondary protection Main panel SPD SPD Grounding connection Gas dischange device Counter Type Rated working voltage Counter pulse threshold 1kA Maximum count Counting method Pulse Count display method 2 digits LED red Minimum interval between counter pulses 4P Counter sensor 3P+1 Gas discharge device Counter Sensor Digital memory method 200ms Pulse falling edge, flash accumulation record Dimension Lightning strike pulse counter can count the discharge pulses and store them to the single-chip FLASH, and features intuitive display and small volume. 07 SURGE PROTECTIVE DEVICE 08 2011.09_e