Controlled Environments Temperature Controlled Systems UltraTemp Hinged Door System Insulated Doors for Cold and Chilled Applications Temperature Controlled Systems Introduction Controlled Environments, a sub-division of Kingspan Insulated Panels, comprises two ranges of made-to-order, high-specification insulated panel systems, for internal and external applications: Kingspan Benefits Guarantee All Temperature Controlled Systems products are covered by the Kingspan Ultimate Panel Guarantee. Please contact the Kingspan Technical Services Department for more information. Temperature Controlled Systems designed specifically for use within the food and drink industry in applications such as food manufacture and temperature controlled storage; Quality & Durability The Temperature Controlled Systems range is manufactured from the highest quality materials using state-of-the-art production equipment to rigorous quality control standards; ensuring long-term reliability and service life. All products are fully compliant with ISO 9001 (Quality), ISO 14001 (Environmental) and OHSAS 18001 (Health & Safety). Walk-In Coldrooms, providing the optimum level of thermal efficiency and ease of assembly for any walk-in coldroom application. 2 UltraTemp Hinged Door Product Data The UltraTemp range of insulated hinged doors has been designed specifically for use within the food and drink industry in applications such as food manufacturing and temperature controlled storage. These semi-rebated hinged doors feature an innovative frame interface designed to integrate seamlessly with UltraTemp insulated panels, withstanding high pressure washing and regular cleaning to provide a durable yet aesthetic solution that prevents water ingress and minimises potential bacteria growth. UltraTemp insulated hinged doors can be supplied in standard or bespoke sizes, and offer a range of door frames with integrated thermal breaks and a choice of fitting and coating options to suit project-specific requirements. Integrated low-voltage frame and threshold heaters are supplied as standard to suit negative temperature applications. Application UltraTemp hinged doors are designed specifically for cold and chilled storage applications, and can be installed both internally and externally. Technical Specification Door Leaf External Coatings Internal Coatings Clear Opening Width Clear Opening Height Door Frame Fittings Optional Extras ECOsafe PIR insulation core 80mm (t°+) 100mm (t°-) Kingspan XL Forté Kingspan Spectrum Kingspan CLEANsafe 25 (RAL 9010) Kingspan CLEANsafe 55 (RAL 9010) Kingspan CLEANsafe 120 (RAL 9003) Stainless Steel 304 (2B) 650mm (minimum) 1100mm (maximum) 900mm (minimum) 3200mm (maximum) Standard anodised aluminium Polyester powder coated (RAL 9003 / 9010) Fermod lockable pull handle (521) - supplied as standard Kingspan lockable door handle (7504) Adjustable rising hinge Oculus double glazed stainless steel vision panel (diameter: 325mm) Geze TS 2000 door closer Internal / external stainless steel kickplate (height: 200mm / 400mm / 1200mm) Internal / external aluminium 5-bar kickplate (height: 200mm / 400mm / 1200mm) Notes: Bespoke dimensions are available upon request, please contact the Kingspan Technical Services Department for more information. 3 UltraTemp Hinged Door Construction Detail UltraTemp Hinged Door with Fermod Lockable Pull Handle (521) E • • • B F • • • 120mm • 15mm 120mm • • • 15mm • 57mm • • • • 25mm W • W • 60mm • • 50mm G • 70mm • • • • 120mm • • A • 120mm • 120mm Dimensions • Clear Opening Width (A) Clear Opening Height (B) Structural Opening Overall Frame Width (E) Overall Frame Height (F) 90° Door Blade Position (G) Panel Thickness (W) 4 (A + 40mm) x (B + 20mm) A + 240mm B + 120mm A + 205mm UltraTemp Hinged Door Construction Detail UltraTemp Hinged Door with Kingspan Lockable Door Handle (7504) E • • • B F • • • 120mm • 15mm 120mm • • 20mm • • • • • 25mm W W • 69mm • 15mm • • • 69mm 74mm • G • • 67mm • • • • 120mm • • A • 120mm • 117mm Dimensions • Clear Opening Width (A) Clear Opening Height (B) Structural Opening Overall Frame Width (E) Overall Frame Height (F) 90° Door Blade Position (G) Panel Thickness (W) 5 (A + 40mm) x (B + 20mm) A + 240mm B + 120mm A + 155mm UltraTemp Hinged Door Construction Detail Threshold Details Various threshold options are available to meet project-specific requirements, and low-voltage heaters are supplied as standard for negative temperature applications. Available threshold options include: Option 1: Three-sided frame / blade complete with sweeper gasket; Option 2: Four-sided frame / three-sided blade complete with sweeper gasket; Option 3: Four-sided frame / blade; Option 4: Three-sided frame / blade complete with insulated boot to suit an insulated built-up floor construction. Notes: For more information, please contact the Kingspan Technical Services Department. Threshold Detail Option 1 Threshold Detail Option 2 Threshold Detail Option 3 6 Threshold Detail Option 4 Temperature Controlled Systems Contacts Technical Services Marketing Our technical engineers are a key part of our design and development process, providing a wide range of technical support and working with customers on an individual project basis to ensure that the correct products are specified and ordered. Our marketing team aims to provide a fast turnaround on standard sample and literature requests, eliminating delays with material planning and client approval. Brochures, case studies and videos are all available on the website at www.kingspanpanels.co.uk/ce UK UK Tel: +44 (0) 1352 716198 or 0800 970 9181 (freephone) Email: CEtechnical@kingspanpanels.co.uk Tel: +44 (0) 1352 717251 Email: info@kingspanpanels.com Ireland Ireland Tel: +353 (0) 42 96 98529 Email: technicalkc@kingspan.net Tel: +353 (0) 42 96 98540 Email: info@kingspanpanels.com Quotes Customer Service / Sales To receive a quote and expected lead times for your project requirements, please call one of our team on: From order forms to on-time deliveries and fast turn around of orders, we offer unrivalled customer service to ensure orders are received on site and in pristine condition. UK Field Service & Training Tel: +44 (0) 1352 716400 Email: TCSQuotations@kingspanpanels.co.uk We recognise that customer staff training is key to maximising the performance of our products, therefore we provide extensive training on the whole procedure from safe off-loading and product handling through to installation. Ireland Tel: +353 (0) 42 96 98555 Email: quotationskc@kingspan.net Area Sales Managers To find your nearest area sales manager, simply visit: www.kingspanpanels.co.uk/ce/asm 7 Kingspan Limited Greenfield Business Park No. 2, Greenfield, Holywell, Flintshire, North Wales CH8 7GJ t: +44 (0) 1352 716100 f: +44 (0) 1352 710161 www.kingspanpanels.co.uk/ce Carrickmacross Road, Kingscourt, Co Cavan, Ireland t: +353 (0) 42 96 98500 f: +353 (0) 42 96 98572 www.kingspanpanels.ie For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. 08/2015