Standard Title: SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Technology Unique Identifier: 240-75540566 Alternative Reference Number: 240-56062896 240-56030659 Area of Applicability: Engineering Documentation Type: Standard Revision: 4 Total Pages: 172 Next Review Date: May 2019 Disclosure Classification: Controlled Disclosure Compiled by Approved by Authorized by Thavenesen Govender Kevin Kleinhans Bheki Ntshangase Chief Engineer Chief Engineer Senior Manager- HV Plant Engineering Date: Date: Date: Supported by SCOT/SC Bheki Ntshangase HV Plant SC Chairperson Date: PCM Reference: <xxxxxx> SCOT Study Committee Number/Name: <Number or name> Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 2 of 172 Content Page 1. Introduction .................................................................................................................................................. 3 2. Supporting Clauses ..................................................................................................................................... 3 2.1 Scope ................................................................................................................................................. 3 2.1.1 Purpose .................................................................................................................................. 3 2.1.2 Applicability ............................................................................................................................ 3 2.2 Normative/Informative References ..................................................................................................... 3 2.2.1 Normative ............................................................................................................................... 3 2.2.2 Informative ............................................................................................................................. 4 2.3 Definitions ........................................................................................................................................... 4 2.3.1 General .................................................................................................................................. 4 2.3.2 Disclosure Classification ........................................................................................................ 6 2.4 Abbreviations ...................................................................................................................................... 6 2.5 Roles and Responsibilities ................................................................................................................. 6 2.6 Process for Monitoring ....................................................................................................................... 6 2.7 Related/Supporting Documents ......................................................................................................... 6 3. Specification for Station Class Metal Oxide Surge Arresters ...................................................................... 7 3.1 Requirements ..................................................................................................................................... 7 3.1.1 Operating Conditions ............................................................................................................. 7 3.1.2 General Requirements ........................................................................................................... 7 3.1.3 Mechanical Requirements ..................................................................................................... 8 3.2 Tests .................................................................................................................................................11 3.2.1 General ................................................................................................................................11 3.2.2 Type Tests ...........................................................................................................................12 3.2.3 Routine Tests .......................................................................................................................13 3.3 Documentation .................................................................................................................................13 3.3.1 Supporting Data ...................................................................................................................13 3.3.2 Characteristics Curves .........................................................................................................13 3.3.3 Drawings Submitted with Tender .........................................................................................13 3.3.4 Drawings (Contractual) ........................................................................................................14 3.3.5 Supporting Documentation ..................................................................................................14 3.3.6 Electronic File structure .......................................................................................................14 3.4 Marking and Packaging ....................................................................................................................15 3.4.1 Marking ................................................................................................................................15 3.4.2 Packaging ............................................................................................................................15 4. Authorization ..............................................................................................................................................16 5. Revisions ...................................................................................................................................................17 6. Development Team ...................................................................................................................................17 7. Acknowledgements ...................................................................................................................................17 Annex A – Technical Schedules and Items Offered .........................................................................................18 Annex B - - Type test report summary sheet (To be completed per item) ....................................................167 Annex C - Summary sheet of drawings, outlines and characteristic curves (To be completed per item) .....169 Annex D - Deviations and Declaration (To be completed per item) ...............................................................172 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrold and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 1. 3 of 172 Introduction Surge arresters are installed in substations and on transmission lines to limit transient overvoltages that may lead to flashovers and failure of substation HV terminal equipment. To ensure that surge arresters perform satisfactorily in service, they must be designed, constructed and tested according to specified technical requirements. This specification sets out Eskom's requirements for the design, manufacture, testing and delivery of non-linear metal oxide station class surge arresters for use on the Eskom network. 2. Supporting Clauses 2.1 Scope This specification sets out Eskom’s requirements for the manufacture, testing, supply and delivery of station class, non-linear metal-oxide surge arresters for installation on 6,6kV, 11kV, 22kV, 33kV, 44kV, 66kV, 88kV, 132kV, 220kV, 275kV, 400kV and 765kV distribution, sub-transmission and transmission networks. 2.1.1 Purpose The purpose of this specification is to ensure that station class metal oxide surge arresters for use in Eskom’s distribution, sub-transmission and transmission network are designed, manufactured, tested, supplied and delivered in accordance with Eskom's requirements to satisfy the desired technical performance. 2.1.2 Applicability This document shall apply throughout Eskom Holdings Limited Divisions. 2.2 Normative/Informative References Parties using this document shall apply the most recent edition and applicable amendments of the documents listed in the following paragraphs. 2.2.1 Normative [1] ISO 9001 Quality Management Systems. [2] SANS 60099-4: 2009 Surge Arresters - Part 4: Metal-oxide surge arresters without gaps for a.c. systems [3] IEC 60815: Guide for the selection of insulators in respect of polluted conditions [4] SANS 121: 2000/ISO 1461:1999: Hot dip galvanized coatings on fabricated iron and steel articles Specifications and test methods. [5] 34-215, KIPTS natural ageing and pollution performance test procedure for outdoor insulator products. Section 3 - Particular requirements for surge arresters. [6] NRS 039, Guide for the application of gapless metal-oxide surge arresters in distribution systems. [7] ISO/IEC 17025, General requirements for the competence of testing and calibration laboratories [8] Eskom Procedure, TPC41-246, Management of Manufacturers/Supplier Equipment Drawings, Revision 3. [9] Eskom Policy, TPL 32-727, Safety, Health, Environment and Quality (SHEQ) requirements. [10] Republic of South Africa, Occupational Health and Safety Act (No. 85 of 1993). [11] Eskom Procedure, E 32-846, Operating regulations for high voltage systems. [12] IEC 60071-1:2006, Insulation co-ordination – Part 1: Definitions, principles and rules ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 4 of 172 2.2.2 Informative [13] IEEE Std C62.11-1999: IEEE Standard for Metal-Oxide Surge Arresters for AC Power Circuits (> 1 kV) 2.3 Definitions 2.3.1 General Definition Description Coastal In this document, refers to any surge arrester installation within 50 km of the coastline. Continuous current of an arrester: The current flowing through the arrester when energized at the continuous operating voltage. [IEC 60099-4] Discharge current of an arrester The impulse current which flows through the arrester. [IEC 60099-4] Disconnecting device A device for disconnecting an arrester from the system in the event of arrester failure, to prevent a persistent fault on the system and to give visible indication of the failed arrester [IEC 60099-4] Distribution Class Arrester Arresters having nominal discharge current ≤ 5 000 A Highest voltage for equipment (Um): The highest r.m.s. phase-to-phase, power frequency voltage for which the equipment is designed in respect of its insulation as well as other characteristics which relate to this voltage in the relevant equipment standards. [NRS 039]. Inland In this document, refers to any surge arrester installation greater than 50 km from the coastline. Maximum continuous operating voltage (MCOV or Uc) The highest r.m.s. power-frequency voltage that an arrester can withstand continuously. [NRS 039]. Metal-oxide surge arrester without spark-gaps An arrester having non-linear metal-oxide resistors connected in series and/or in parallel without any integrated series or parallel spark-gaps. [IEC 60099-4]. Nominal discharge current of an arrester (In) The peak value of lightning impulse current which is used to classify an arrester. [IEC 60099-4] Polymer-housed arrester Arrester using polymeric and composite material for housing, with fittings [IEC 60099-4] Porcelain-housed arrester Arrester using porcelain as housing material, with fittings and sealing systems [IEC 60099-4] ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 5 of 172 Definition Description Rated voltage of an arrester (Ur) The maximum permissible r.m.s. value of power frequency voltage between its terminals at which it is designed to operate correctly under temporary overvoltage conditions as established in the operating duty tests. NOTE — The rated voltage as defined in this document is the 10 s power frequency voltage used in the operating duty test after high current, or long duration impulses. Tests used to establish the voltage rating in IEC 60099-1, as well as some National Standards, involve the application of repetitive impulses at nominal current with power frequency voltage applied. Attention is drawn to the fact that these two methods used to establish rating do not necessarily produce equivalent values. (A resolution for this discrepancy is under consideration). [IEC 60099-4] [NRS 039] Reference current of an arrester (Iref) The peak value (the higher peak value of two polarities if the current is asymmetrical) of the resistive component of power-frequency current that is used to determine the reference voltage of the arrester. [NRS 039] NOTE — Depending on the nominal discharge current or the line discharge class (or both) of the arrester, the reference current will be typically in the range 0,05 mA to 1,0 mA per square centimetre of disc area for single column arresters Reference voltage of an arrester (Uref) The peak value of power frequency voltage divided by 2 that is applied to an arrester to obtain the reference current. [NRS 039] NOTE 1 The reference voltage of a multi-unit arrester is the sum of the reference voltages of the individual units. NOTE 2 Measurement of the reference voltage is necessary for the selection of a correct test sample in the operating duty test. Residual voltage (discharge voltage) The voltage that is maintained (between the arrester terminals) during the passage of defined current through an arrester (Ures of discharge current and that determines the protective characteristics of the arrester) [NRS 039] Specified long-term load (SLL) Force perpendicular to the longitudinal axis of an arrester, allowed to be continuously applied during service without causing any mechanical damage to the arrester. [IEC 60099-4] Specified short-term load (SSL) Greatest force perpendicular to the longitudinal axis of an arrester, allowed to be applied during service for short periods and for relatively rare events (for example short-circuit current loads and extreme wind gusts) without causing any mechanical damage to the arrester. [IEC 60099-4] Station Class Arresters Arresters having nominal discharge current ≥ 10 000 A System earthing effective An earthed system, or portion of the system, in which the power frequency phase-to-earth overvoltages associated with earth faults are limited to 0,8Um. System earthing non-effective A system in which the neutral is intentionally connected to the system earth through a current limiting device. Type tests Tests which are made upon completion of the development of a new arrester design to establish representative performance and to demonstrate compliance with the relevant standard [IEC 60099-4] ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 2.3.2 6 of 172 Disclosure Classification Controlled disclosure: Controlled disclosure to external parties (either enforced by law, or discretionary). 2.4 Abbreviations Abbreviation Description A Ampere IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronic Engineers ISO Internal Standardization Organisation kA Kiloampere kV Kilovolt SCD Specific Creepage Distance µs Microsecond SANS South African National Standard 2.5 Roles and Responsibilities The surge arrester care group leader must ensure that this document is updated, renewed and current at all times. 2.6 Process for Monitoring None 2.7 Related/Supporting Documents The following documents have been superseded by this document and shall be archived for reference purposes only: 240-56062896: Specification for Outdoor Metal Oxide Surge Arresters Without Spark Gaps for System Voltages of 220kV and Above Standard (Alternative Reference Number: TSP 41-363) 240-56030659: Station Class, Metal-Oxide Surge Arresters Without Spark-Gaps Standard (Alternative Reference Number: 34-419) ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 7 of 172 3. Specification for Station Class Metal Oxide Surge Arresters 3.1 Requirements 3.1.1 Operating Conditions 3.1.2 A. Altitude 1800 m B. Average humidity 30% to 90%; C. Ambient temperature Minimum: - 10 °C Maximum: + 40 °C D. Daily temperature variation Maximum: 30 °C E. Solar radiation 1.1 kW/m F. IEC 60815 Pollution Class Inland applications: Class d; Minimum SCD25 mm/kV Coastal applications: Class e, Minimum SCD31 mm/kV Note: Items 31, 32 and 33 require a minimum SCD of 38 mm/kV G. Lightning activity High H. Earthing 6.6 to 33 kV networks: Non-effectively earthed; 44 to 765 kV networks: Effectively earthed I. System configuration Three-phase, three wire J. Nominal system voltage (Un) 6.6, 11, 22, 33, 44, 66, 88, 132, 220, 275, 400, 765 kV; K. System frequency 50 Hz L. Seismic 0.3 G 2 General Requirements For each Nominal System Voltage level, the major performance requirements are set out in the respective Schedule A. In addition to these requirements, the following should be met: a) If specified in Technical Schedule A, the arrester shall be immune to the effects of live spray washing. A test report proving this shall be submitted for Eskom’s approval. b) Arresters will be immune to the effects of airborne contamination on the external surfaces of the arrester housing as specified and evaluated by clause 3.1.1.F. c) For Nominal System Voltages of 132 kV and below, only single column (series stack) arresters are acceptable because unequal current sharing between parallel stacks is a common problem in multi-column arresters. d) Internal components shall be dry at the time of assembly and arresters shall be permanently sealed. If elastomer gaskets or seals are used, precautions shall be taken to ensure adequate compression and that such gaskets or seals do not deteriorate in service as a result of exposure to the environment or electrical stresses. e) All ferrous, non-current carrying components exposed to the atmosphere shall be hot-dip galvanized in accordance with SANS 121. ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS f) Unique Identifier: 240-75540566 Revision: 8 of 172 Page: Arresters shall withstand short-circuit currents without violent shattering, and shall have the ability to self-extinguish any fire caused by the arc. The short circuit performance of the arrester will be as per SANS 60099-4. g) All surge arresters are to be housed in polymeric insulation and profiles are to be designed in accordance with the requirements in IEC 60815 with no deviations. Open, flat profiles are preferred. Where the insulators are not of the flat profile (for e.g. having under-ribs), the insulator will be deemed to be one IEC pollution class lower than the equivalent flat profile. h) Only conventional silicone rubber polymer will be accepted for the housing material. Nonconventional or exotic blends of material are not acceptable. i) Ceramic housings are not acceptable. j) Any design changes shall be verified by testing and shall be subject to Eskom’s written approval. k) One sample per design, equipped as for service, shall be available for inspection at the premises of the supplier. Samples shall be available within one week from notification during an enquiry. l) Unique product code shall be assigned per arrester rating. The product codes shall also distinguish between arresters intended for inland or coastal applications, as well as load bearing applications. m) Pro-rata arrester sections will provide a thermal replica of the complete arrester. n) The guarantees of all major performance criteria stated in Schedule B will be supported by evidence in the form of type test certificates. o) Grading rings and associated fittings must be securely attached without the possibility of coming loose during normal operation. Welded rings are preferred. Method of attachment must be submitted with tender returnables for approval by Eskom. p) Arresters shall be designed for an expected lifespan of 30 years. q) All information to be supplied in English. 3.1.3 Mechanical Requirements 3.1.3.1 Sealing Sealing, except where the external housing is directly moulded on the internal components: Surge arresters will be permanently sealed. Dryness of internal components will be ensured by hermetic seals and moisture absorption devices e.g. silica gel. An approved routine test of seal integrity must be carried out on every assembled arrester or arrester unit. Technical details of the sealing arrangements and the routine seal test must be submitted for approval. The sealing requirement is not applicable where the external housing is directly moulded in the internal component of the surge arrester. 3.1.3.2 Mounting 3.1.3.2.1 Nominal System Voltages Greater than 220 kV a) All arresters will be isolated from the support structure by either an insulated base or support insulators. Support insulators may be constructed of epoxy or porcelain. Once installed, the arrester should be able to stand upright without additional support and must not be able to slide off the support/insulated base insulators. Method and details of components supplied for mounting must be submitted with tender returnables for approval by Eskom. ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 9 of 172 3.1.3.2.2 Nominal System Voltages from 6.6 kV to 44 kV a) The 6.6 kV to 44 kV arresters shall be arranged for base mounting. b) Eskom’s mounting bracket is 70 mm wide and has a single 14 mm diameter mounting hole. c) A threaded stud (M12 x 50 mm), a nut, spring washer and two flat washers shall be supplied per arrester. 3.1.3.2.3 Nominal System Voltages from 66 kV to 132 kV a) The 66 kV to 132 kV arresters shall be arranged for base mounting and shall be compatible with the drilling plan specified in Figure 1. b) A tripod base shall be provided. c) Eskom’s mounting bracket is 15 mm thick, with 14 mm diameter mounting holes. d) Three mounting bolts shall be supplied per arrester. Each mounting bolt shall be supplied complete with a nut, tapered washer (See Figure 2) and two flat washers. Figure 1: Drilling plan for surge arrester base mounting (66 kV, 88kV and 132 kV arresters) ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 10 of 172 Figure 2: Tapered washer 3.1.3.3 Line and Earth End Terminals 3.1.3.3.1 Nominal System Voltages from 6.6 kV to 44 kV On arresters equipped for service there shall be no visible permanent deformation of the terminals of the arrester when a force of 100 N is applied for 1 minute to the tip of the terminal. If dissimilar metals are used for the arrester terminals and conductor clamping arrangements, proof shall be provided of the galvanic compatibility of these materials. The line terminal of the 6,6 kV to 44 kV arresters shall consist of a threaded stud (M12 x 50 mm), a nut, two flat washers and spring washer (for application of a crimped lug, M12 hole). No additional earth terminal is required on the 6,6 kV to 44 kV arresters. 3.1.3.3.2 Nominal System Voltages from 66 kV to 132 kV On arresters equipped for service, there shall be no visible permanent deformation of the terminals of the arrester when a force of 100 N is applied for 1 min to the tip of the terminal. If dissimilar metals are used for the arrester terminals and conductor clamping arrangements, proof shall be provided of the galvanic compatibility of these materials. The line terminal of the 66 kV to 132 kV arresters shall consist of a 26 mm x 100 mm aluminium stem (for application of a K-clamp). Terminals must be constructed out of a solid piece of material. Screw-on extensions used for increasing the diameter of terminal up to the required diameter are not acceptable. An earth terminal in accordance with Example 1 or Example 2 of Example 1 Example 2 Figure 3 shall be provided for the 66 kV to 132 kV arresters. The earth termination shall accommodate a 3 mm x 50 mm copper strap. ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: Example 1 11 of 172 Example 2 Figure 3: Earth terminal, Examples 1 and 2 3.1.3.3.3 Nominal System Voltages of and Greater than 220 kV Both line and earth-lead terminations will be suitable for the standard conductor of dimensions and materials specified in Schedule A. Terminals will be of sufficient strength to withstand forces arising during installation and service. Such forces will not overstress the components of the arrester, particularly the sealing system. If dissimilar metals are used for the arrester terminals and conductor clamping arrangements, proof shall be provided of the galvanic compatibility of these materials. All line terminals shall be 38 mm in diameter. Terminals must be constructed out of a solid piece of material. Screw-on extensions used for increasing the diameter of terminal up to the required diameter are not acceptable. 3.1.3.4 Finish All ferrous components exposed to the atmosphere, excluding those of stainless steel and aluminium, will be hot-dip galvanized in accordance with SANS 121. This includes earth terminals and holding-down bolts. 3.2 Tests 3.2.1 General a) All type and routine tests on arresters, or where applicable pro-rata sections, identical to those stipulated in Technical Schedule A and offered in Technical Schedule B of an enquiry document, shall be conducted in accordance with SANS 60099-4: 2009. ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS b) c) Unique Identifier: 240-75540566 Revision: 12 of 172 Page: Single copies of type test reports (in English) shall be submitted with a tender. If all the required type test reports are not submitted, the tender will be rated incomplete and may be excluded. If required, any special test reports will be submitted as soon as possible and at least three months before dispatch of the arresters. Type tests reports from in-house testing laboratories may be accepted subject to the following conditions: Proof of the long-term, in-service performance of the product range must be provided or The product range must have an acceptable in-service history on the Eskom network. Proof of test and measurement equipment calibration date, frequency of calibration, method of calibration and IEC or equivalent standard followed for calibration must be submitted for approval by Eskom. Witnessed by an independent, accrediting body qualified to assess the validity of such tests. d) Eskom reserves the right to demand test reports from an accredited testing laboratory should any problems arise that question the validity of the in-house test reports. An accredited testing laboratory is defined as that which is ISO/IEC 17025 accredited and/or which holds valid certification issued by ILAC (International Laboratory Accreditation Corporation) or one of its members. e) Eskom reserves the right to appoint a representative to inspect the arresters at any stage of manufacture and to witness and sanction any tests. If inspection or witnessing of tests is required, Eskom will advise the contractor who will then give six weeks notice of the date on which impending inspection or testing will take place. f) Any design change must be verified by tests wherever applicable and will be subject to Eskom's approval. 3.2.2 Type Tests a) Test certificates and reports shall be provided to prove that the surge arresters comply fully with the provisions of SANS 60099-4:2009 for polymer-housed arresters as well as for any further requirements as stipulated in this specification as well as the relevant Technical Schedule A. b) Should such evidence not be available, the relevant type tests will be performed and the costs thereof paid by the manufacturer or supplier. c) Type test reports shall be arranged and numbered in the order set out in Annex B and shall be marked clearly with the identification and description of the relevant test number in Annex B. d) Should the product naming convention used in the type test report differ from that of the product offered, clear unambiguous explanation must be given indicating how the product tested is applicable to that offered. e) The following type tests shall be conducted as per SANS 60099-4:2009 and submitted for review: Insulation withstand test on the arrester housing Residual voltage test Long duration current impulse withstand test Operating duty tests Internal partial discharge tests Radio interference voltage (RIV) test Verification of the power frequency voltage versus time characteristic Short-circuit tests ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 13 of 172 Weather ageing test: 1000h Bending test Seal leakage test Note: If a type test is not submitted or not applicable to the design offered, clear justification must be provided in the comments column of Annex B f) For arresters 132 kV and below, testing shall be done in accordance with the KIPTS natural ageing and pollution performance test procedure for outdoor insulator products, Section 3 – Particular requirements for surge arresters, 34-215. For SCD of 25 mm/kV and 31 mm/kV, the KIPTS LightMedium (LM) and Heavy-Very Heavy (HVH) cycle certificates are required respectively. 3.2.3 Routine Tests a) Routine tests will be performed on the arresters in full accordance with SANS 60099-4:2009 for polymer-housed arresters. 3.3 Documentation 3.3.1 Supporting Data Supporting data in the form of marketing brochures or catalogues stating the electrical characteristics of the arresters on offer shall be included with the tender. Deviations between the published data and the completed Technical Schedule B shall be pointed out and clarified. 3.3.2 Characteristics Curves The manufacturer of the metal oxide surge arresters will furnish Eskom with the following characteristic data per item: a) V-I characteristics (protective level characteristics) at 8/20 µs, 30/60 µs and 1/2 µs (steep current) impulses b) Temporary overvoltage withstand capability curve with and without prior duty. c) AC voltage-resistive current curves from 20°C to 180°C d) Region of thermal stability Note: These curves shall be submitted as drawings that contain the manufacturers name, logo and a unique drawing number as a minimum. Clear unambiguous definitions of rated voltage, reference voltage and protective level must be provided. Curves submitted as part of a test report and/or data sheet are not acceptable. Items a and b are mandatory requirements, items c and d may be required before contract award or to be made available during factory inspection. 3.3.3 Drawings Submitted with Tender Single copies of drawings will be submitted as part of the original tender showing the following details: a) Overall dimensions, including mounting details with drilling plan. b) Line conductor and earth conductor clamping arrangements. c) Line and earth terminal type details and physical dimensions. d) Minimum electrical clearances. e) Details of special items such as the disconnecting device or overpressure relief device. f) Insulating base type details and physical dimensions (where applicable). g) Total creepage and SCD. ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 3.3.4 14 of 172 Drawings (Contractual) Outline drawings, of which three hard copies, electronic copies in scale PDF and acceptable CAD format, will be submitted for approval in accordance with [8], and must contain the following information as a minimum: a) Overall dimensions, including mounting details b) Details of main and earthing terminals and conductor clamping arrangements c) Mass of complete arrester, and if applicable, individual arrester sections d) Minimum electrical clearances e) Creepage distances f) A drawing indicating the position of the identification rating plate and the detail that will be provided on the rating plate. Drawings will be submitted not later than one month from contract award date for approval. Once the drawings have been approved by Eskom, the contractor will be notified and supplied with an Eskom drawing number and additional details (if required). The Eskom drawing number as well as additional details (if required) must then be incorporated in the approved drawing and sent back to Eskom for acceptance and archiving. 3.3.5 Supporting Documentation Single copies of the following documentation will be submitted as part of the original tender: a) Product catalogue. b) Transport, storage and installation procedure. c) Compliance to ISO 9001 and IEC/ ISO 17025 certificates. d) Customer reference list for each item type tendered for. e) Factory location, facility name, production start date and routine test failure rate for each item tendered for. 3.3.6 Electronic File structure For electronic/softcopy files submitted as part of the technical component of the tender submission, the folder structure given in Figure 4 is preferred. The folder structure should be arranged per item offered and should contained all relevant information relating to that item. ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 15 of 172 Figure 4: Folder structure for electronic files 3.4 Marking and Packaging 3.4.1 Marking The minimum required information as per IEC 60099-4 shall appear on a rating plate permanently attached to the arrester. In addition the following shall appear: a) Physical location and name of facility of manufacture. b) Line discharge class or high lightning duty type (see Annex C of IEC 60099-4). c) Contamination withstand level of the enclosure as per IEC 60815 or SCD value. d) Rated altitude 3.4.2 Packaging a) For arresters to be used on systems ≤ 132 kV, the packaging shall be such as to protect the arrester and its components against corrosion and damage during normal handling, unpackaging, transportation and storage. b) For arresters to be used on systems ≥ 220 kV, the arrester shall be packaged in crates and shall be such as to protect the arrester and its components against corrosion and damage during normal handling, uncrating, transportation and outdoor storage for a period up to two years. The crate must be able to be lifted using forklifts and/or slings. Lifting positions must be marked. Crates must be designed such that inspections of the contents can be undertaken without opening or damaging the crate. ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: c) 16 of 172 Page: Marking of packaging shall be such as to permit easy identification of the components without their removal from the packing. d) Each container shall bear the following information on the outside of the container: e) Product description; Product code or part number; Name of manufacturer and contact details; Number of components of each type in the container; Address of the destination; Eskom’s purchase order number; Eskom’s material SAP number(s). If the product is supplied by a third party supplier (e.g. importers, agents, etc.) the container shall also bear the following information on the outside of the container: Name of the supplier; Contact details of the supplier. f) Where arresters are supplied with grading rings, the arrester, it’s corresponding grading ring and associated fittings must be housed in a single package or alternatively in uniquely numbered packages identifying each arrester, its corresponding grading ring and associated fittings. It is not acceptable to have multiple arresters, grading rings and or fittings in one package. The method of packaging and numbering must be submitted for approval. g) Assembly diagrams and installation/instruction manual must be supplied with each arrester and associated fittings in weather proof housing to ensure correct usage and installation at site. 4. Authorization This document has been seen and accepted by: Name and surname Designation Kevin Kleinhans Chief Engineer Lerato Morife Middle Manager Willem Dirkse van Schalkwyk Chief Engineer Chris Van Der Merwe Corporate Consultant Hendri Geldenhuys Corporate Consultant Percy Seboco Senior Technologist Fernando Witbooi Chief Technologist Mohamed Khan Senior Engineer Harald Diez Senior Technologist Rieghard Vermaak Engineer Thavi Govender Chief Engineer Roy Hubbard Senior Consultant Gavin Strelec Chief Engineer Areno Singh Chief Engineer ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 17 of 172 Page: Name and surname Designation Mbali Mapaila Senior Advisor Yurisha Reddy Senior Advisor 5. Revisions Date Rev. Compiler Remarks April 2015 4 T Govender Revision and updates to general requirements, type test requirements, materials, schedules and annexes. June 2014 3 T Govender Changes undertaken to comply with new procurement policy. Non-KIPTS items included. RIV and pollution test requirements detailed further. May 2014 2 T Govender Torsional load values for mechanical load bearing units increased. Extreme pollution environment items included. March 2014 1 T Govender A single standard for station class surge arresters at all voltage levels was required. This document combines and supersedes the following: 6. 240-56062896: Specification for Outdoor Metal Oxide Surge Arresters Without Spark Gaps for System Voltages of 220kV and Above Standard (Alternative Reference Number: TSP 41-363) 240-56030659: Station Class, Metal-Oxide Surge Arresters Without Spark-Gaps Standard (Alternative Reference Number: 34-419) Development Team The following people were involved in the development of this document: T Govender K Kleinhans F Witbooi 7. Acknowledgements The Surge Arrester Care Group members are acknowledged for their input in compiling this document. ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 18 of 172 Annex A – Technical Schedules and Items Offered Item Title Application 1A Station class surge arresters for 6.6 kV system 25 mm/kV (KIPTS) 1B Station class surge arresters for 6.6 kV system 25 mm/kV (Non-KIPTS) 2A Station class surge arresters for 6.6 kV system 31 mm/kV (KIPTS) 2B Station class surge arresters for 6.6 kV system 31 mm/kV (Non-KIPTS) 3A Station class surge arresters for 11 kV system 25 mm/kV (KIPTS) 3B Station class surge arresters for 11 kV system 25 mm/kV (Non-KIPTS) 4A Station class surge arresters for 11 kV system 31 mm/kV (KIPTS) 4B Station class surge arresters for 11 kV system 31 mm/kV (Non-KIPTS) 5A Station class surge arresters for 22 kV system 25 mm/kV (KIPTS) 5B Station class surge arresters for 22 kV system 25 mm/kV (Non-KIPTS) 6A Station class surge arresters for 22 kV system 31 mm/kV (KIPTS) 6B Station class surge arresters for 22 kV system 31 mm/kV (Non-KIPTS) 7A Station class surge arresters for 33 kV & 44 kV system 25 mm/kV (KIPTS) 7B Station class surge arresters for 33 kV & 44 kV system 25 mm/kV (Non-KIPTS) 8A Station class surge arresters for 33 kV & 44 kV system 31 mm/kV (KIPTS) 8B Station class surge arresters for 33 kV & 44 kV system 31 mm/kV (Non-KIPTS) 9A Station class surge arresters for 66 kV system 25 mm/kV (KIPTS) 9B Station class surge arresters for 66 kV system 25 mm/kV (Non-KIPTS) 10A Station class surge arresters for 66 kV system 31 mm/kV (KIPTS) 10B Station class surge arresters for 66 kV system 31 mm/kV (Non-KIPTS) 11A Station class surge arresters for 88 kV system 25 mm/kV (KIPTS) 11B Station class surge arresters for 88 kV system 25 mm/kV (Non-KIPTS) 12A Station class surge arresters for 88 kV system 31 mm/kV (KIPTS) 12B Station class surge arresters for 88 kV system 31 mm/kV (Non-KIPTS) 13A Station class surge arresters for 132 kV system 25 mm/kV (KIPTS) 13B Station class surge arresters for 132 kV system 25 mm/kV (Non-KIPTS) 14A Station class surge arresters for 132 kV system 31 mm/kV (KIPTS) 14B Station class surge arresters for 132 kV system 31 mm/kV (Non-KIPTS) 15 Station class surge arresters for 220 kV system 25 mm/kV 16 Station class surge arresters for 220 kV system 31 mm/kV 17 Station class surge arresters for 220 kV system 25 mm/kV and mechanical load bearing 18 Station class surge arresters for 220 kV system 31 mm/kV and mechanical load bearing ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Offered (Y/N) Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 19 of 172 19 Station class surge arresters for 275 kV system 25 mm/kV 20 Station class surge arresters for 275 kV system 31 mm/kV 21 Station class surge arresters for 275 kV system 25 mm/kV and mechanical load bearing 22 Station class surge arresters for 275 kV system 31 mm/kV and mechanical load bearing 23 Station class surge arresters for 400 kV system 25 mm/kV 24 Station class surge arresters for 400 kV system 31 mm/kV 25 Station class surge arresters for 400 kV system 25 mm/kV and mechanical load bearing 26 Station class surge arresters for 400 kV system 31 mm/kV and mechanical load bearing 27 Station class surge arresters for 765 kV system 25 mm/kV 28 Station class surge arresters for 765 kV system 31 mm/kV 29 Station class surge arresters for 765 kV system 25 mm/kV and mechanical load bearing 30 Station class surge arresters for 765 kV system 31 mm/kV and mechanical load bearing 31 Station class surge arresters for 132 kV system Extreme Pollution Environment 32 Station class surge arresters for 400 kV system Extreme Pollution Environment 33 Station class surge arresters for 400 kV system Extreme Pollution Environment and mechanical load bearing ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 20 of 172 Page: TECHNICAL SCHEDULE FOR ITEMS 1A AND 1B: STATION CLASS SURGE ARRESTERS FOR 6.6 KV SYSTEMS (25 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxxxxx 1.3 Product code xxxxxxxxx 2 Operating conditions: xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class d 2.8 Lightning activity High 2.9 System earthing Noneffective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 6.6 2.12 Maximum system voltage kV 7.3 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 75 3 Electrical characteristics of arrester xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxxxxx 3.7 MCOV (Uc) kV 7.3 xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 21 of 172 Page: 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) 4 Arrester housing xxxxxxxxx 4.1 Housing material Silicone Polymer 4.3 Minimum external creepage distance xxxxxxxxx 4.3.1 Item 1A & 1B [Um x 25 mm/kV] 4..4 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.4.1 c xxxxxxxxx 4.4.2 s/p xxxxxxxxx 4.4.3 Ld/d xxxxxxxxx 4.4.4 P1 - P2 xxxxxxxxx 4.4.5 CF xxxxxxxxx 4.4.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Base 5.3 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal xxxxxxxxx 6.1 Type Threaded 6.2 Diameter M12 6.3 Minimum length 6.4 Orientation Vertical 6.5 Supplied with: M12 nut, two flat washers and spring washer Yes 6.6 Material xxxxxx 6.7 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal xxxxxxxxx 7.1 Type Threaded 7.2 Diameter M12 7.3 Minimum length 7.4 Orientation Vertical 7.5 Supplied with nut, two flat washers and spring washer Yes 7.6 Material xxxxxxx 7.7 Reference number of drawing showing details of line terminal xxxxxxx 8 Drawings to be submitted with tender xxxxxxxxx xxxxxxxxx Single copies of drawings shall be submitted as part of the original tender showing the following detail: xxxxxxxxx xxxxxxxxx kV mm mm mm 27 xxxxxxxxx xxxxxxxxx 183 xxxxxxxxx xxxxxxxxx 50 xxxxxxxxx 50 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 22 of 172 Page: 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings Reference Number: 8.5 Arrester characteristic data required xxxxxxxxx 8.5.1 V-I characteristic curve, AC Reference Number: 8.5.2 V-I characteristic curve, DC Reference Number: 8.5.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty Reference Number: 8.5.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: xxxxxxxxx 8.5.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 8.5.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 8.5.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 9 Physical dimensions of arresters 9.1 Overall height of arrester mm xxxxxx 9.2 Minimum external flashover distance mm 200 9.3 External diameter of arrester housing mm xxxxxx 9.4 Diameter of voltage grading rings mm xxxxxx 9.5 Distance of grading ring from top of arrester mm xxxxxx 10 MOV elements 10.1 Diameter elements mm xxxxxxx 10.2 Thickness elements mm xxxxxxx 10.3 Number of elements per arrester xxxxxxx 10.4 Number of stacks in parallel 0 11 Miscellaneous xxxxxxxxx 11.1 Live spray washing (Yes/No) No 11.2 Total mass of assembled unit xxxxxxxxx xxxxxxxxx o 11.3 Minimum expected life of arrester at 40 C and MCOV 11.4 Sample available for inspection 11.5 Declared specified long-term load 11.6 Insulation withstand test (Reference number of test report) 11.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] Kg xxxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx Yes kN xxxxxxx xxxxxxx kV 48 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 23 of 172 Page: r.m.s kV 11.8 60 s wet power frequency withstand 22 11.9 Residual voltage test (Reference number of test report) 11.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 11.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 11.11.1 5 kA kV xxxxxxx 11.11.2 10 kA kV 27 11.11.3 20 kA kV xxxxxxx 11.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxxx 11.13 Long duration current impulse withstand test xxxxxxxxx 11.13.1 Reference number of test report xxxxxx 11.13.2 Charging voltage xxxxxxxxxx kV 30 xxxxxxxxx pu of Ur or xxxxxxxxx 3.2 xxxxxxxxx 11.13.3 Charging current A xxxxxx 11.13.4 Virtual duration of peak μs 2000 11.13.5 Number of discharge operations 18 11.13.6 Number of grouped operations 6 11.13.7 Operations per group 3 11.13.8 Maximum interval between operations 11.13.9 Interval between operations 11.13.10 Maximum permitted change in residual voltage after long duration current impulse withstand test 11.14 Operating duty test xxxxxxxxx 11.14.1 Reference number of test report xxxxxx Conditioning part 1: xxxxxxxxx s xxxxxxxxx xxxxxxxxx 60 Cool to ambient % 5 11.14.2 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 11.14.3 Number of discharge operations 20 11.14.4 Number of grouped operations 4 11.14.5 Operations per group 5 11.14.6 Interval between operations s 60 11.14.7 Intervals between groups min 30 kV Conditioning part 2: xxxxxxxxx 8.7 xxxxxxxxx 11.14.8 High current impulse (4/10μs) 11.14.9 Number of applications 2 11.15 Conditions for switching surge test xxxxxxxxx kA xxxxxxxxx xxxxxxxxx 100 xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 24 of 172 Page: 11.15.1 pu of Ur Charging voltage or 3.2 xxxxxxxxx 11.15.2 Charging current A xxxxxxxxx 11.15.3 Virtual duration of peak μs 2000 11.15.4 Number of discharge operations 11.15.5 Interval between operations s 60 11.15.6 Starting temperature for first impulse o 60 11.15.7 Energy dissipated during second impulse kJ xxxxxx 12 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: 12.1 Interval between last long duration current impulse and power frequency test ms 100 12.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxxx 12.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.5 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.6 Short-circuit test (Reference number of test report) xxxxxx 12.6.1 High current kA r.m.s 40 12.6.2 Low current kA r.m.s 0.6 ± 0.2 12.7 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.8 Internal partial discharge test (Reference number of test report) 12.8.1 Power frequency voltage applied [1.05 x MCOV] kV 7.7 12.8.2 Maximum partial discharge pC 10 12.9 Moisture ingress test (Reference number of test report) xxxxxx 12.10 Bending moment test (Reference number of test report) xxxxxx xxxxxxxxx 2 C xxxxxxxxx 1A Yes 1B No xxxxxxxxx xxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 25 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 2A AND 2B: STATION CLASS SURGE ARRESTERS FOR 6.6 KV SYSTEMS (31 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxxx 1.3 Product code xxxxxxx 2 Operating conditions: xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class: Item 2 e 2.8 Lightning activity High 2.9 System earthing Noneffective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 6.6 2.12 Maximum system voltage kV 7.3 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 75 3 Electrical characteristics of arrester xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxxxxx 3.7 MCOV (Uc) kV 7.3 xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 26 of 172 Page: 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) 4 Arrester housing 4.1 Housing material: Item 2 4.3 Minimum external creepage distance 4.3.1 Item 2A and 2B [Um x 31 mm/kV] 4..4 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.4.1 c xxxxxxxxx 4.4.2 s/p xxxxxxxxx 4.4.3 Ld/d xxxxxxxxx 4.4.4 P1 - P2 xxxxxxxxx 4.4.5 CF xxxxxxxxx 4.4.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Base 5.3 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal xxxxxxxxx 6.1 Type Threaded 6.2 Diameter M12 6.3 Minimum length 6.4 Orientation Vertical 6.5 Supplied with: M12 nut, two flat washers and spring washer Yes 6.6 Material xxxxxx 6.7 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal xxxxxxxxx 7.1 Type Threaded 7.2 Diameter M12 7.3 Minimum length 7.4 Orientation Vertical 7.5 Supplied with nut, two flat washers and spring washer Yes 7.6 Material xxxxxx 7.7 Reference number of drawing showing details of line terminal xxxxxxx 8 Drawings to be submitted with tender xxxxxxxxx xxxxxxxxx Single copies of drawings shall be submitted as part of the original tender showing the following detail: xxxxxxxxx xxxxxxxxx kV 27 Silicone Polymer mm mm mm 226 xxxxxxxxx xxxxxxxxx 50 xxxxxxxxx 50 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 27 of 172 Page: 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings Reference Number: 8.5 Arrester characteristic data required xxxxxxxxx 8.5.1 V-I characteristic curve, AC Reference Number: 8.5.2 V-I characteristic curve, DC Reference Number: 8.5.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty Reference Number: 8.5.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: xxxxxxxxx 8.5.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 8.5.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 8.5.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 9 Physical dimensions of arresters 9.1 Overall height of arrester mm xxxxxx 9.2 Minimum external flashover distance mm 200 9.3 External diameter of arrester housing mm xxxxxx 9.4 Diameter of voltage grading rings mm xxxxxx 9.5 Distance of grading ring from top of arrester mm xxxxxx 10 MOV elements 10.1 Diameter elements mm xxxxxx 10.2 Thickness elements mm xxxxxx 10.3 Number of elements per arrester xxxxxx 10.4 Number of stacks in parallel 0 11 Miscellaneous xxxxxxxxx 11.1 Live spray washing (Yes/No) No 11.2 Total mass of assembled unit xxxxxxxxx xxxxxxxxx o 11.3 Minimum expected life of arrester at 40 C and MCOV 11.4 Sample available for inspection Kg xxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx Yes ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 28 of 172 Page: 11.5 Declared specified long-term load kN xxxxxx 11.6 Insulation withstand test (Reference number of test report) 11.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 48 11.8 60 s wet power frequency withstand r.m.s kV 22 11.9 Residual voltage test (Reference number of test report) 11.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 11.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 11.11.1 5 kA kV xxxxxxx 11.11.2 10 kA kV 27 11.11.3 20 kA kV xxxxxx 11.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 11.13 Long duration current impulse withstand test xxxxxxxxx 11.13.1 Reference number of test report xxxxxx 11.13.2 Charging voltage xxxxxxx xxxxxxxxxx kV 30 xxxxxxxxx pu of Ur or 11.13.3 Charging current A xxxxxx 11.13.4 Virtual duration of peak μs 2000 11.13.5 Number of discharge operations 18 11.13.6 Number of grouped operations 6 11.13.7 Operations per group 3 11.13.8 Maximum interval between operations 11.13.9 Interval between operations 11.13.10 Maximum permitted change in residual voltage after long duration current impulse withstand test 11.14 Operating duty test xxxxxxxxx 11.14.1 Reference number of test report xxxxxx Conditioning part 1: xxxxxxxxx xxxxxxxxx 60 Cool to ambient % 5 11.14.2 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 11.14.3 Number of discharge operations 20 11.14.4 Number of grouped operations 4 11.14.5 Operations per group 5 11.14.6 Interval between operations s 60 11.14.7 Intervals between groups min 30 Conditioning part 2: xxxxxxxxx 3.2 xxxxxxxxx s xxxxxxxxx kV xxxxxxxxx xxxxxxxxx 8.7 xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 29 of 172 Page: 11.14.8 High current impulse (4/10μs) 11.14.9 Number of applications 2 11.15 Conditions for switching surge test xxxxxxxxx 11.15.1 Charging voltage kA pu of Ur or 100 xxxxxxxxx 3.2 xxxxxxxxx 11.15.2 Charging current A xxxxxxxx 11.15.3 Virtual duration of peak μs 2000 11.15.4 Number of discharge operations 11.15.5 Interval between operations s 60 11.15.6 Starting temperature for first impulse o 60 11.15.7 Energy dissipated during second impulse kJ xxxxxx 12 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: 12.1 Interval between last long duration current impulse and power frequency test ms 100 12.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxxx 12.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.5 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.6 Short-circuit test (Reference number of test report) xxxxxx 12.6.1 High current kA r.m.s 40 12.6.2 Low current kA r.m.s 0.6 ± 0.2 12.7 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.8 Internal partial discharge test (Reference number of test report) 12.8.1 Power frequency voltage applied [1.05 x MCOV] kV 7.7 12.8.2 Maximum partial discharge pC 10 12.9 Moisture ingress test (Reference number of test report) xxxxxx 12.10 Bending moment test (Reference number of test report) xxxxxx xxxxxxxxx 2 C xxxxxxxxx 2A Yes 2B No xxxxxxxxx xxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 30 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 3A AND 3B: STATION CLASS SURGE ARRESTERS FOR 11 KV SYSTEMS (25 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxxxxx 1.3 Product code 2 Operating conditions: xxxxxxxxx xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class D 2.8 Lightning activity High 2.9 System earthing Noneffective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 11 2.12 Maximum system voltage kV 12 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester 95 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 31 of 172 Page: 3.7 MCOV (Uc) kV 12 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) kV 45 4 Arrester housing 4.1 Housing material 4.3 Minimum external creepage distance 4.3.1 Item 3A and 3B [Um x 25 mm/kV] 4..4 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.4.1 c xxxxxxxxx 4.4.2 s/p xxxxxxxxx 4.4.3 Ld/d xxxxxxxxx 4.4.4 P1 - P2 xxxxxxxxx 4.4.5 CF xxxxxxxxx 4.4.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Base 5.3 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal xxxxxxxxx 6.1 Type Threaded 6.2 Diameter M12 6.3 Minimum length 6.4 Orientation Vertical 6.5 Supplied with: M12 nut, two flat washers and spring washer Yes 6.6 Material xxxxxx 6.7 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal xxxxxxxxx 7.1 Type Threaded 7.2 Diameter M12 7.3 Minimum length 7.4 Orientation Vertical 7.5 Supplied with nut, two flat washers and spring washer Yes 7.6 Material xxxxxxx 7.7 Reference number of drawing showing details of line terminal xxxxxxx 8 Drawings to be submitted with tender xxxxxxxxx mm mm mm xxxxxxxxx xxxxxxxxx Silicone Polymer xxxxxxxxx xxxxxxxxx 300 xxxxxxxxx xxxxxxxxx 50 xxxxxxxxx 50 xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 32 of 172 Page: Single copies of drawings shall be submitted as part of the original tender showing the following detail: 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings 8.5 Arrester characteristic data required 8.5.1 V-I characteristic curve, AC Reference Number: 8.5.2 V-I characteristic curve, DC Reference Number: 8.5.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty 8.5.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 8.5.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 8.5.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 8.5.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 9 Physical dimensions of arresters 9.1 Overall height of arrester mm xxxxxx 9.2 Minimum external flashover distance mm 200 9.3 External diameter of arrester housing mm xxxxxx 9.4 Diameter of voltage grading rings mm xxxxxx 9.5 Distance of grading ring from top of arrester mm xxxxxx 10 MOV elements 10.1 Diameter elements mm xxxxxxx 10.2 Thickness elements mm xxxxxxx 10.3 Number of elements per arrester xxxxxxx 10.4 Number of stacks in parallel 11 Miscellaneous 0 xxxxxxxxx 11.1 Live spray washing (Yes/No) No 11.2 Total mass of assembled unit Reference Number: xxxxxxxxx Reference Number: xxxxxxxxx xxxxxxxxx o 11.3 Minimum expected life of arrester at 40 C and MCOV 11.4 Sample available for inspection 11.5 Declared specified long-term load 11.6 Insulation withstand test (Reference number of test report) Kg xxxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx Yes kN xxxxxxx xxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 33 of 172 Page: 11.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 71 11.8 60 s wet power frequency withstand r.m.s kV 28 11.9 Residual voltage test (Reference number of test report) 11.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 11.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 11.11.1 xxxxxxxxxx kV 49 5 kA kV xxxxxxx 11.11.2 10 kA kV 45 11.11.3 20 kA kV xxxxxxx 11.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxxx 11.13 Long duration current impulse withstand test xxxxxxxxx 11.13.1 Reference number of test report xxxxxx 11.13.2 Charging voltage pu of Ur 3.2 xxxxxxxxx or xxxxxxxxx xxxxxxxxx 11.13.3 Charging current A xxxxxx 11.13.4 Virtual duration of peak μs 2000 11.13.5 Number of discharge operations 18 11.13.6 Number of grouped operations 6 11.13.7 Operations per group 3 11.13.8 Maximum interval between operations 11.13.9 Interval between operations 11.13.10 Maximum permitted change in residual voltage after long duration current impulse withstand test 11.14 Operating duty test xxxxxxxxx xxxxxxxxx 11.14.1 Reference number of test report xxxxxx xxxxxxxxx xxxxxxxxx s 60 Cool to ambient % Conditioning part 1: 5 11.14.2 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 11.14.3 Number of discharge operations 20 11.14.4 Number of grouped operations 4 11.14.5 Operations per group 5 11.14.6 Interval between operations s 60 11.14.7 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: 11.14.8 High current impulse (4/10μs) 11.14.9 Number of applications kA 14.5 xxxxxxxxx 100 2 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 34 of 172 Page: 11.15 Conditions for switching surge test 11.15.1 Charging voltage pu of Ur 3.2 xxxxxxxxx or 11.15.2 Charging current A xxxxxxxxx 11.15.3 Virtual duration of peak μs 2000 11.15.4 Number of discharge operations 11.15.5 Interval between operations s 60 11.15.6 Starting temperature for first impulse o 60 11.15.7 Energy dissipated during second impulse kJ 12 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: xxxxxx xxxxxxxxx 12.1 Interval between last long duration current impulse and power frequency test ms 100 12.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxxx 12.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.5 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.6 Short-circuit test (Reference number of test report) xxxxxx 12.6.1 High current kA r.m.s 40 12.6.2 Low current kA r.m.s 0.6 ± 0.2 12.7 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.8 Internal partial discharge test (Reference number of test report) 12.8.1 Power frequency voltage applied [1.05 x MCOV] kV 12.6 12.8.2 Maximum partial discharge pC 10 12.9 Moisture ingress test (Reference number of test report) xxxxxx 12.10 Bending moment test (Reference number of test report) xxxxxx xxxxxxxxx 2 C 3A Yes 3B No xxxxxxxxx xxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 35 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 4A AND 4B: STATION CLASS SURGE ARRESTERS FOR 11 KV SYSTEMS (31 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxxxxx 1.3 Product code 2 Operating conditions: xxxxxxxxx xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class E 2.8 Lightning activity High 2.9 System earthing Noneffective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 11 2.12 Maximum system voltage kV 12 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester 95 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 36 of 172 Page: 3.7 MCOV (Uc) kV 12 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) kV 45 4 Arrester housing 4.1 Housing material 4.3 Minimum external creepage distance 4.3.1 Item 4A and 4B [Um x 31 mm/kV] 4..4 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.4.1 c xxxxxxxxx 4.4.2 s/p xxxxxxxxx 4.4.3 Ld/d xxxxxxxxx 4.4.4 P1 - P2 xxxxxxxxx 4.4.5 CF xxxxxxxxx 4.4.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Base 5.3 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal xxxxxxxxx 6.1 Type Threaded 6.2 Diameter M12 6.3 Minimum length 6.4 Orientation Vertical 6.5 Supplied with: M12 nut, two flat washers and spring washer Yes 6.6 Material xxxxxx 6.7 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal 7.1 Type Threaded 7.2 Diameter M12 7.3 Minimum length 7.4 Orientation Vertical 7.5 Supplied with nut, two flat washers and spring washer Yes 7.6 Material xxxxxxx 7.7 Reference number of drawing showing details of line terminal xxxxxxx 8 Drawings to be submitted with tender xxxxxxxxx mm mm mm xxxxxxxxx xxxxxxxxx Silicone Polymer xxxxxxxxx xxxxxxxxx 372 xxxxxxxxx xxxxxxxxx 50 50 xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 37 of 172 Page: Single copies of drawings shall be submitted as part of the original tender showing the following detail: 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings Reference Number: 8.5 Arrester characteristic data required 8.5.1 V-I characteristic curve, AC Reference Number: 8.5.2 V-I characteristic curve, DC Reference Number: 8.5.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty Reference Number: 8.5.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: xxxxxxxxx 8.5.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 8.5.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 8.5.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 9 Physical dimensions of arresters 9.1 Overall height of arrester mm xxxxxx 9.2 Minimum external flashover distance mm 200 9.3 External diameter of arrester housing mm xxxxxx 9.4 Diameter of voltage grading rings mm xxxxxx 9.5 Distance of grading ring from top of arrester mm 10 MOV elements xxxxxx xxxxxxxxx 10.1 Diameter elements mm xxxxxxx 10.2 Thickness elements mm xxxxxxx 10.3 Number of elements per arrester xxxxxxx 10.4 Number of stacks in parallel 11 Miscellaneous 0 xxxxxxxxx 11.1 Live spray washing (Yes/No) No 11.2 Total mass of assembled unit xxxxxxxxx o 11.3 Minimum expected life of arrester at 40 C and MCOV 11.4 Sample available for inspection 11.5 Declared specified long-term load 11.6 Insulation withstand test (Reference number of test report) Kg xxxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx Yes kN xxxxxxx xxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 38 of 172 Page: 11.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 71 11.8 60 s wet power frequency withstand r.m.s kV 28 11.9 Residual voltage test (Reference number of test report) 11.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 11.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 11.11.1 5 kA kV xxxxxxx 11.11.2 10 kA kV 45 11.11.3 20 kA kV xxxxxxx 11.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxxx 11.13 Long duration current impulse withstand test xxxxxxxxx 11.13.1 Reference number of test report xxxxxx 11.13.2 Charging voltage xxxxxxxxxx kV 49 xxxxxxxxx pu of Ur xxxxxxxxx 3.2 xxxxxxxxx or xxxxxxxxx xxxxxxxxx 11.13.3 Charging current A xxxxxx 11.13.4 Virtual duration of peak μs 2000 11.13.5 Number of discharge operations 18 11.13.6 Number of grouped operations 6 11.13.7 Operations per group 3 11.13.8 Maximum interval between operations 11.13.9 Interval between operations 11.13.10 Maximum permitted change in residual voltage after long duration current impulse withstand test 11.14 Operating duty test xxxxxxxxx xxxxxxxxx 11.14.1 Reference number of test report xxxxxx xxxxxxxxx xxxxxxxxx s 60 Cool to ambient % Conditioning part 1: 5 11.14.2 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 11.14.3 Number of discharge operations 20 11.14.4 Number of grouped operations 4 11.14.5 Operations per group 5 11.14.6 Interval between operations s 60 11.14.7 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: 11.14.8 High current impulse (4/10μs) 11.14.9 Number of applications kA 14.5 xxxxxxxxx 100 2 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 39 of 172 Page: 11.15 Conditions for switching surge test 11.15.1 Charging voltage xxxxxxxxx pu of Ur 3.2 xxxxxxxxx or xxxxxxxxx 11.15.2 Charging current A xxxxxxxxx 11.15.3 Virtual duration of peak μs 2000 11.15.4 Number of discharge operations 11.15.5 Interval between operations s 60 11.15.6 Starting temperature for first impulse o 60 11.15.7 Energy dissipated during second impulse kJ 12 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: xxxxxx xxxxxxxxx 12.1 Interval between last long duration current impulse and power frequency test ms 100 12.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxxx 12.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.5 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.6 Short-circuit test (Reference number of test report) xxxxxx 12.6.1 High current kA r.m.s 40 12.6.2 Low current kA r.m.s 0.6 ± 0.2 12.7 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.8 Internal partial discharge test (Reference number of test report) 12.8.1 Power frequency voltage applied [1.05 x MCOV] kV 12.6 12.8.2 Maximum partial discharge pC 10 12.9 Moisture ingress test (Reference number of test report) xxxxxx 12.10 Bending moment test (Reference number of test report) xxxxxx xxxxxxxxx 2 C 4A Yes 4B No xxxxxxxxx xxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 40 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 5A AND 5B: STATION CLASS SURGE ARRESTERS FOR 22 KV SYSTEMS (25 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code 2 Operating conditions: xxxxxx xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class D 2.8 Lightning activity High 2.9 System earthing Noneffective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 22 2.12 Maximum system voltage kV 24 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester 150 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 41 of 172 3.7 MCOV (Uc) kV 24 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) kV 85 4 Arrester housing 4.1 Housing material: Item 5 4.2 Minimum external creepage distance: 4.2.1 Item 5A and 5B [Um x 25 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details: xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Base 5.3 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal: xxxxxxxxx 6.1 Type Threaded 6.2 Diameter M12 6.3 Minimum length 6.4 Orientation Vertical 6.5 Supplied with: M12 nut, two flat washers and spring washer Yes 6.6 Material xxxxxx 6.7 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal: xxxxxxxxx 7.1 Type Threaded 7.2 Diameter M12 7.3 Minimum length 7.4 Orientation Vertical 7.5 Supplied with nut, two flat washers and spring washer Yes 7.6 Material xxxxxx 7.7 Reference number of drawing showing details of line terminal xxxxxx mm mm mm xxxxxxxxx xxxxxxxxx Silicone Polymer xxxxxxxxx xxxxxxxxx 600 xxxxxxxxx xxxxxxxxx 50 xxxxxxxxx 50 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 42 of 172 xxxxxxxxx 8 Drawings to be submitted with tender (Single copies of drawings shall be submitted as part of the original tender showing the following detail): 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings Reference Number: 9 Arrester characteristic data required: 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters: 10.1 Overall height of arrester mm xxxxxx 10.2 Minimum external flashover distance mm 320 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm 11 MOV elements: xxxxxx xxxxxxxxx 11.1 Diameter elements mm xxxxxx 11.2 Thickness elements mm xxxxxx 11.3 Number of elements per arrester xxxxxx 11.4 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) No 12.2 Total mass of assembled unit Reference Number: xxxxxxxxx xxxxxxxxx o 12.3 Minimum expected life of arrester at 40 C and MCOV 12.4 Sample available for inspection 12.5 Declared specified long-term load 12.6 Insulation withstand test ( Reference number of test Kg xxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx Yes kN xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 43 of 172 Page: report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 135 12.8 60 s wet power frequency withstand r.m.s kV 50 12.9 Residual voltage test (Reference number of test report) 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 85 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test ( Reference number of test report) 12.13.1 Charging voltage xxxxxx kV 97 xxxxxxxxx xxxxxx pu of Ur or 3.2 xxxxxxxxx 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.4 Number of discharge operations 18 12.13.5 Number of grouped operations 6 12.13.6 Operations per group 3 12.13.7 Maximum interval between operations 12.13.8 Interval between operations 12.13.9 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test: Reference number of test report s 60 % 5 xxxxxx xxxxxxxxx 12.14.1 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 5 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: High current impulse (4/10μs) 12.14.8 Number of applications 12.14.9 Conditions for switching surge test 12.14.9.1 Charging voltage xxxxxxxxx Cool to ambient Conditioning part 1: 12.14.7 xxxxxxxxx kA xxxxxxxxx 29 xxxxxxxxx 100 2 pu of Ur 3.2 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: or 44 of 172 xxxxxxxxx 12.14.9.2 Charging current A xxxxxx 12.14.9.3 Virtual duration of peak μs 2000 12.14.9.4 Number of discharge operations 12.14.9.5 Interval between operations s 60 12.14.9.6 Starting temperature for first impulse o 60 12.14.9.7 Energy dissipated during second impulse kJ 12.15 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: xxxxxx xxxxxxxxx 12.15.1 Interval between last long duration current impulse and power frequency test ms 100 12.15.3 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.15.4 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.15.5 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.16 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.17 Short-circuit test (Reference number of test report) xxxxxx 12.18 High current kA r.m.s 40 12.19 Low current kA r.m.s 0.6 ± 0.2 12.20 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.21 Internal partial discharge test (Reference number of test report) 12.22 Power frequency voltage applied [1.05 x MCOV] kV 25 12.23 Maximum partial discharge pC 10 12.24 Moisture ingress test (Reference number of test report) xxxxxx 12.25 Bending moment test (Reference number of test report) xxxxxx xxxxxxxxx 2 C 5A Yes 5B No xxxxxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 45 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 6A AND 6B: STATION CLASS SURGE ARRESTERS FOR 22 KV SYSTEMS (31 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code 2 Operating conditions: 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit xxxxxx xxxxxxxxx C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class E 2.8 Lightning activity High 2.9 System earthing Non-effective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 22 2.12 Maximum system voltage kV 24 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester 150 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx 3.7 MCOV (Uc) kV 24 xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 46 of 172 Page: 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) 4 Arrester housing xxxxxxxxx xxxxxxxxx 4.1 Housing material: 4.2 Minimum external creepage distance: Silicone Polymer xxxxxxxxx xxxxxxxxx 4.2.1 Item 6A and 6B [Um x 31 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details: xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Base 5.3 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal: 6.1 Type Threaded 6.2 Diameter M12 6.3 Minimum length 6.4 Orientation Vertical 6.5 Supplied with: M12 nut, two flat washers and spring washer Yes 6.6 Material xxxxxx 6.7 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal: xxxxxxxxx 7.1 Type Threaded 7.2 Diameter M12 7.3 Minimum length 7.4 Orientation Vertical 7.5 Supplied with nut, two flat washers and spring washer Yes 7.6 Material xxxxxx 7.7 Reference number of drawing showing details of line terminal xxxxxx 8 Drawings to be submitted with tender (Single copies of drawings shall be submitted as part of the original tender showing the following kV mm mm mm 85 744 xxxxxxxxx 50 xxxxxxxxx 50 xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 47 of 172 Page: detail): 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings 9 Arrester characteristic data required: 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 600994: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters: 10.1 Overall height of arrester mm xxxxxx 10.2 Minimum external flashover distance mm 320 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm 11 MOV elements: xxxxxx xxxxxxxxx 11.1 Diameter elements mm xxxxxx 11.2 Thickness elements mm xxxxxx 11.3 Number of elements per arrester xxxxxx 11.4 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) No 12.2 Total mass of assembled unit Reference Number: xxxxxxxxx Reference Number: xxxxxxxxx xxxxxxxxx Kg xxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx o 12.3 Minimum expected life of arrester at 40 C and MCOV 12.4 Sample available for inspection 12.5 Declared specified long-term load Yes kN xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 48 of 172 Page: 12.6 Insulation withstand test ( Reference number of test report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 135 12.8 60 s wet power frequency withstand r.m.s kV 50 12.9 Residual voltage test (Reference number of test report) 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 85 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test (Reference number of test report) 12.13.1 Charging voltage xxxxxx xxxxxx kV 97 xxxxxxxxx xxxxxxxxx xxxxxx pu of Ur 3.2 xxxxxxxxx or 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.4 Number of discharge operations 18 12.13.5 Number of grouped operations 6 12.13.6 Operations per group 3 12.13.7 Maximum interval between operations 12.13.8 Interval between operations 12.13.9 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test: Reference number of test report s xxxxxxxxx 60 Cool to ambient % 5 xxxxxx Conditioning part 1: 12.14.1 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 5 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: 12.14.7 High current impulse (4/10μs) 12.14.8 Number of applications kA 29 xxxxxxxxx 100 2 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 49 of 172 Page: 12.14.9 Conditions for switching surge test 12.14.9.1 Charging voltage pu of Ur 3.2 xxxxxxxxx or 12.14.9.2 Charging current A xxxxxx 12.14.9.3 Virtual duration of peak μs 2000 12.14.9.4 Number of discharge operations 12.14.9.5 Interval between operations s 60 12.14.9.6 Starting temperature for first impulse o 60 12.14.9.7 Energy dissipated during second impulse kJ 12.15 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: xxxxxx xxxxxxxxx 12.15.1 Interval between last long duration current impulse and power frequency test ms 100 12.15.3 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.15.4 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.15.5 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.16 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.17 Short-circuit test (Reference number of test report) xxxxxx 12.18 High current kA r.m.s 40 12.19 Low current kA r.m.s 0.6 ± 0.2 12.20 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.21 Internal partial discharge test (Reference number of test report) 12.22 Power frequency voltage applied [1.05 x MCOV] kV 25 12.23 Maximum partial discharge pC 10 12.24 Moisture ingress test (Reference number of test report) xxxxxx 12.25 Bending moment test (Reference number of test report) xxxxxx xxxxxxxxx 2 C 6A Yes 6B No xxxxxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 50 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 7A AND 7B: STATION CLASS SURGE ARRESTERS FOR 33 AND 44 KV SYSTEMS (25 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code 2 Operating conditions 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit xxxxxx xxxxxxxxx C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class: D 2.8 Lightning activity High 2.9 System earthing Noneffective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 33 44 2.12 Maximum system voltage kV 36 48 2.13 Supply frequency Hz 50 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester: 200 250 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx Effective xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 51 of 172 Page: 3.7 MCOV (Uc) kV 36 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) kV 125 4 Arrester housing xxxxxxxxx xxxxxxxxx 4.1 Housing material: 4.2 Minimum external creepage distance: Silicone Polymer xxxxxxxxx xxxxxxxxx 4.2.1 Item 7A and 7B [Um x 25 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details: xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Base 5.3 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal: xxxxxxxxx 6.1 Type Threaded 6.2 Diameter M12 6.3 Minimum length 6.4 Orientation Vertical 6.5 Supplied with: M12 nut, two flat washers and spring washer Yes 6.6 Material xxxxxx 6.7 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal: xxxxxxxxx 7.1 Type Threaded 7.2 Diameter M12 7.3 Minimum length 7.4 Orientation Vertical 7.5 Supplied with nut, two flat washers and spring washer Yes 7.6 Material xxxxxx 7.7 Reference number of drawing showing details of xxxxxx mm mm mm 1200 xxxxxxxxx xxxxxxxxx 50 xxxxxxxxx 50 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 52 of 172 Page: line terminal xxxxxxxxx 8 Drawings to be submitted with tender (Single copies of drawings shall be submitted as part of the original tender showing the following details) 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings Reference Number: 9 Arrester characteristic data required: 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty Reference Number: 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters: 10.1 Overall height of arrester mm xxxxxx 10.2 Minimum external flashover distance mm 400 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm 11 MOV elements: xxxxxx xxxxxxxxx 11.1 Diameter elements mm xxxxxx 11.2 Thickness elements mm xxxxxx 11.3 Number of elements per arrester xxxxxx 11.4 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) No 12.2 Total mass of assembled unit 12.3 Minimum expected life of arrester at 40 C and MCOV 12.4 Sample available for inspection 12.5 Declared specified long-term load 12.6 Insulation withstand test (Reference number of xxxxxxxxx Kg xxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx o Yes kN xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 53 of 172 Page: test report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 198 12.8 60 s wet power frequency withstand r.m.s kV 70 12.9 Residual voltage test (Reference number of test report) 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 125 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test (Reference number of test report) 12.13.1 Charging voltage xxxxxx kV 140 xxxxxxxxx xxxxxx pu of Ur or 3.2 xxxxxxxxx 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.4 Number of discharge operations 18 12.13.5 Number of grouped operations 6 12.13.6 Operations per group 3 12.13.6 Maximum interval between operations 12.13.7 Interval between operations 12.13.8 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test (Reference number of test report) xxxxxx Conditioning part 1: xxxxxxxxx s Cool to ambient % 5 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 5 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: High current impulse (4/10μs) 12.14.8 Number of applications xxxxxxxxx 60 12.14.1 12.14.7 xxxxxxxxx kA xxxxxxxxx 43 xxxxxxxxx 100 2 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 54 of 172 Page: 12.14.9 Conditions for switching surge test: 12.14.9.1 Charging voltage pu of Ur or xxxxxxxxx xxxxxxxxx 3.2 xxxxxxxxx xxxxxxxxx 12.14.9.2 Charging current A xxxxxx 12.14.9.3 Virtual duration of peak μs 2000 12.14.9.4 Number of discharge operations 12.14.9.5 Interval between operations s 60 12.14.9.6 Starting temperature for first impulse o 60 12.14.9.7 Energy dissipated during second impulse kJ 12.15 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2 xxxxxx xxxxxxxxx 12.15.1 Interval between last long duration current impulse and power frequency test ms 100 12.15.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.15.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.15.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.16 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.17 Short-circuit test (Reference number of test report) xxxxxx 12.17.1 High current kA r.m.s 40 12.17.2 Low current kA r.m.s 0.6 ± 0.2 12.18 KIPTS Natural ageing and pollution performance test (Reference number of test report) 2 C xxxxxxxxx 7A Yes 7B No 12.19 Internal partial discharge test (Reference number of test report) 12.20 Power frequency voltage applied [1.05 x MCOV] kV 38 12.21 Maximum partial discharge pC 10 12.22 Moisture ingress test (Reference number of test report) xxxxxx 12.23 Bending moment test (Reference number of test report) xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 55 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 8A AND 8B: STATION CLASS SURGE ARRESTERS FOR 33 AND 44 KV SYSTEMS (31 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: 2 Operating conditions 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit xxxxxx xxxxxxxxx C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class: E 2.8 Lightning activity High 2.9 System earthing Noneffective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 33 44 2.12 Maximum system voltage kV 36 48 2.13 Supply frequency Hz 50 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester: 200 250 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx Effective xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 56 of 172 Page: 3.7 MCOV (Uc) kV 36 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) kV 125 4 Arrester housing xxxxxxxxx xxxxxxxxx 4.1 Housing material: 4.2 Minimum external creepage distance: Silicone Polymer xxxxxxxxx xxxxxxxxx 4.2.1 Item 8A and 8B [Um x 31 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details: xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Base 5.3 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal: xxxxxxxxx 6.1 Type Threaded 6.2 Diameter M12 6.3 Minimum length 6.4 Orientation Vertical 6.5 Supplied with: M12 nut, two flat washers and spring washer Yes 6.6 Material xxxxxx 6.7 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal: xxxxxxxxx 7.1 Type Threaded 7.2 Diameter M12 7.3 Minimum length 7.4 Orientation Vertical 7.5 Supplied with nut, two flat washers and spring washer Yes 7.6 Material xxxxxx 7.7 Reference number of drawing showing details of xxxxxx mm mm mm 1488 xxxxxxxxx xxxxxxxxx 50 xxxxxxxxx 50 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 57 of 172 Page: line terminal xxxxxxxxx 8 Drawings to be submitted with tender (Single copies of drawings shall be submitted as part of the original tender showing the following detail) 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings 9 Arrester characteristic data required: Reference Number: xxxxxxxxx 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty Reference Number: 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters: 10.1 Overall height of arrester mm xxxxxx 10.2 Minimum external flashover distance mm 400 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm 11 MOV elements: xxxxxx xxxxxxxxx 11.1 Diameter elements mm xxxxxx 11.2 Thickness elements mm xxxxxx 11.3 Number of elements per arrester xxxxxx 11.4 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) No 12.2 Total mass of assembled unit xxxxxxxxx xxxxxxxxx Kg xxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx o 12.3 Minimum expected life of arrester at 40 C and MCOV 12.4 Sample available for inspection 12.5 Declared specified long-term load 12.6 Insulation withstand test (Reference number of Yes kN xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 58 of 172 Page: test report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 198 12.8 60 s wet power frequency withstand r.m.s kV 70 12.9 Residual voltage test (Reference number of test report) 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 125 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test (Reference number of test report) 12.13.1 Charging voltage xxxxxx kV 140 xxxxxxxxx xxxxxx pu of Ur or 3.2 xxxxxxxxx 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.4 Number of discharge operations 18 12.13.5 Number of grouped operations 6 12.13.6 Operations per group 3 12.13.6 Maximum interval between operations 12.13.7 Interval between operations 12.13.8 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test (Reference number of test report) xxxxxx Conditioning part 1: xxxxxxxxx s Cool to ambient % 5 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 5 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: High current impulse (4/10μs) 12.14.8 Number of applications xxxxxxxxx 60 12.14.1 12.14.7 xxxxxxxxx kA xxxxxxxxx 43 xxxxxxxxx 100 2 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 59 of 172 Page: 12.14.9 Conditions for switching surge test: 12.14.9.1 Charging voltage pu of Ur or 3.2 xxxxxxxxx 12.14.9.2 Charging current A xxxxxx 12.14.9.3 Virtual duration of peak μs 2000 12.14.9.4 Number of discharge operations 12.14.9.5 Interval between operations s 60 12.14.9.6 Starting temperature for first impulse o 60 12.14.9.7 Energy dissipated during second impulse kJ 12.15 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2 xxxxxx xxxxxxxxx 12.15.1 Interval between last long duration current impulse and power frequency test ms 100 12.15.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.15.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.15.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.16 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.17 Short-circuit test (Reference number of test report) xxxxxx 12.17.1 High current kA r.m.s 40 12.17.2 Low current kA r.m.s 0.6 ± 0.2 12.18 KIPTS Natural ageing and pollution performance test (Reference number of test report) xxxxxxxxx 2 C xxxxxxxxx 8A Yes 8B No 12.19 Internal partial discharge test (Reference number of test report) 12.20 Power frequency voltage applied [1.05 x MCOV] kV 38 12.21 Maximum partial discharge pC 10 12.22 Moisture ingress test (Reference number of test report) xxxxxx 12.23 Bending moment test (Reference number of test report) xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 60 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 9A AND 9B: STATION CLASS SURGE ARRESTERS FOR 66 KV SYSTEMS (25 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: 2 Operating conditions xxxxxx xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class: D 2.8 Lightning activity High 2.9 System earthing Effective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 66 2.12 Maximum system voltage kV 73 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester 350 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx 3.7 MCOV (Uc) kV 48 xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 61 of 172 Page: 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) 4 Arrester housing 4.1 Housing material: 4.2 Minimum external creepage distance: 4.2.1 Item 9A and 9B [Um x 25 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Tripod base 5.3 Diameter of mounting holes in base mm xxxxxx 5.4 PCD mm 110 - 255 5.5 Supplied with: 3 bolts, 3 nuts, 3 tapered washers and 6 flat washers Yes 5.6 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal xxxxxxxxx 6.1 Type Stem 6.2 Diameter 26 6.3 Minimum length 6.4 Orientation Vertical 6.5 Material xxxxxx 6.6 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal xxxxxxxxx xxxxxxxxx Earth terminal to be provided with clamping arrangement suitable for clamping of the following conductor: xxxxxxxxx xxxxxxxxx 7.1 Conductor material Copper 7.2 Conductor type Strap 7.3 Conductor dimensions 7.4 Material used for clamping arrangement xxxxxx 7.5 If dissimilar metals are used for clamping arrangement, state types xxxxxx kV mm mm mm 165 xxxxxxxxx xxxxxxxxx Silicone Polymer xxxxxxxxx xxxxxxxxx 1825 xxxxxxxxx xxxxxxxxx 100 50 x 3 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 62 of 172 Page: 7.6 Reference number of drawing showing details of earth terminal 8 Drawings to be submitted with tender (Single copies of drawings shall be submitted as part of the original tender showing the following detail) 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings 9 Arrester characteristic data required: 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters: 10.1 Overall height of arrester mm xxxxxx 10.2 Minimum external flashover distance mm 450 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm 11 MOV elements: xxxxxx xxxxxxxxx 11.1 Diameter elements mm xxxxxx 11.12 Thickness elements mm xxxxxx 11.13 Number of elements per arrester xxxxxx 11.14 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) No 12.2 Total mass of assembled unit xxxxxx xxxxxxxxx Reference Number: xxxxxxxxx Reference Number: xxxxxxxxx xxxxxxxxx o 12.3 Minimum expected life of arrester at 40 C and MCOV 12.4 Sample available for inspection Kg xxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx Yes ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 63 of 172 Page: 12.5 Declared specified long-term load kN xxxxxx 12.6 Insulation withstand test (Reference number of test report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 262 12.8 60 s wet power frequency withstand r.m.s kV 90 12.9 Residual voltage test (Reference number of test report) 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 165 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test (Reference number of test report) 12.13.1 Charging voltage xxxxxx xxxxxx kV 183 xxxxxxxxx xxxxxx pu of Ur or 3.2 xxxxxxxxx 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.3 Number of discharge operations 18 12.13.4 Number of grouped operations 6 12.13.5 Operations per group 3 12.13.6 Maximum interval between operations 12.13.7 Interval between operations 12.13.8 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test (Reference number of test report) s 60 % 5 xxxxxx xxxxxxxxx 12.14.1 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 5 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: High current impulse (4/10μs) 12.14.8 Number of applications xxxxxxxxx Cool to ambient Conditioning part 1: 12.14.7 xxxxxxxxx kA xxxxxxxxx 58 xxxxxxxxx 100 2 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 12.15 Conditions for switching surge test: 12.15.1 Charging voltage pu of Ur or 64 of 172 xxxxxxxxx xxxxxxxxx 3.2 xxxxxxxxx xxxxxxxxx 12.15.2 Charging current A xxxxxx 12.15.3 Virtual duration of peak μs 2000 12.15.3 Number of discharge operations 12.15.4 Interval between operations s 60 12.15.5 Starting temperature for first impulse o 60 12.15.6 Energy dissipated during second impulse kJ 12.16 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: xxxxxx xxxxxxxxx 12.16.1 Interval between last long duration current impulse and power frequency test ms 100 12.16.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.16.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.16.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.17 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.18 Short-circuit test (Reference number of test report) xxxxxx 12.18.1 High current kA r.m.s 40 12.18.1 Low current kA r.m.s 0.6 ± 0.2 12.19 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.20 Internal partial discharge test (Reference number of test report) 12.21 Power frequency voltage applied [1.05 x MCOV] kV 50.5 12.22 Maximum partial discharge pC 10 12.23 Moisture ingress test (Reference number of test report) xxxxxx 12.24 Bending moment test (Reference number of test report) xxxxxx 2 C 9A Yes 9B No xxxxxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 65 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 10A AND10B: STATION CLASS SURGE ARRESTERS FOR 66 KV SYSTEMS (31 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: 2 Operating conditions xxxxxx xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class: E 2.8 Lightning activity High 2.9 System earthing Effective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 66 2.12 Maximum system voltage kV 73 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester 350 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx 3.7 MCOV (Uc) kV 48 xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 66 of 172 Page: 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) 4 Arrester housing 4.1 Housing material: 4.2 Minimum external creepage distance: 4.2.1 Item 10A and 10B [Um x 31 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Tripod base 5.3 Diameter of mounting holes in base mm xxxxxx 5.4 PCD mm 110 - 255 5.5 Supplied with: 3 bolts, 3 nuts, 3 tapered washers and 6 flat washers Yes 5.6 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal xxxxxxxxx 6.1 Type Stem 6.2 Diameter 26 6.3 Minimum length 6.4 Orientation Vertical 6.5 Material xxxxxx 6.6 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal xxxxxxxxx xxxxxxxxx Earth terminal to be provided with clamping arrangement suitable for clamping of the following conductor: xxxxxxxxx xxxxxxxxx 7.1 Conductor material Copper 7.2 Conductor type Strap 7.3 Conductor dimensions 7.4 Material used for clamping arrangement xxxxxx 7.5 If dissimilar metals are used for clamping arrangement, state types xxxxxx kV mm mm mm 165 xxxxxxxxx xxxxxxxxx Silicone Polymer xxxxxxxxx xxxxxxxxx 2263 xxxxxxxxx xxxxxxxxx 100 50 x 3 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 67 of 172 Page: 7.6 Reference number of drawing showing details of earth terminal 8 Drawings to be submitted with tender (Single copies of drawings shall be submitted as part of the original tender showing the following detail) 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings 9 Arrester characteristic data required: 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters: 10.1 Overall height of arrester mm xxxxxx 10.2 Minimum external flashover distance mm 450 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm 11 MOV elements: xxxxxx xxxxxxxxx 11.1 Diameter elements mm xxxxxx 11.12 Thickness elements mm xxxxxx 11.13 Number of elements per arrester xxxxxx 11.14 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) No 12.2 Total mass of assembled unit xxxxxx xxxxxxxxx Reference Number: xxxxxxxxx Reference Number: xxxxxxxxx xxxxxxxxx o 12.3 Minimum expected life of arrester at 40 C and MCOV 12.4 Sample available for inspection Kg xxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx Yes ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 68 of 172 Page: 12.5 Declared specified long-term load kN xxxxxx 12.6 Insulation withstand test (Reference number of test report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 262 12.8 60 s wet power frequency withstand r.m.s kV 90 12.9 Residual voltage test (Reference number of test report) 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 165 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test (Reference number of test report) 12.13.1 Charging voltage xxxxxx xxxxxx kV 183 xxxxxxxxx xxxxxx pu of Ur or 3.2 xxxxxxxxx 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.3 Number of discharge operations 18 12.13.4 Number of grouped operations 6 12.13.5 Operations per group 3 12.13.6 Maximum interval between operations 12.13.7 Interval between operations 12.13.8 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test (Reference number of test report) s 60 % 5 xxxxxx xxxxxxxxx 12.14.1 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 5 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: High current impulse (4/10μs) 12.14.8 Number of applications xxxxxxxxx Cool to ambient Conditioning part 1: 12.14.7 xxxxxxxxx kA xxxxxxxxx 58 xxxxxxxxx 100 2 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 12.15 Conditions for switching surge test: 12.15.1 Charging voltage pu of Ur or 69 of 172 xxxxxxxxx xxxxxxxxx 3.2 xxxxxxxxx xxxxxxxxx 12.15.2 Charging current A xxxxxx 12.15.3 Virtual duration of peak μs 2000 12.15.3 Number of discharge operations 12.15.4 Interval between operations s 60 12.15.5 Starting temperature for first impulse o 60 12.15.6 Energy dissipated during second impulse kJ 12.16 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: xxxxxx xxxxxxxxx 12.16.1 Interval between last long duration current impulse and power frequency test ms 100 12.16.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.16.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.16.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.17 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.18 Short-circuit test (Reference number of test report) xxxxxx 12.18.1 High current kA r.m.s 40 12.18.1 Low current kA r.m.s 0.6 ± 0.2 12.19 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.20 Internal partial discharge test (Reference number of test report) 12.21 Power frequency voltage applied [1.05 x MCOV] kV 50.5 12.22 Maximum partial discharge pC 10 12.23 Moisture ingress test (Reference number of test report) xxxxxx 12.24 Bending moment test (Reference number of test report) xxxxxx 2 C 10A Yes 10B No xxxxxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 70 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 11A AND 11B: STATION CLASS SURGE ARRESTERS FOR 88 KV SYSTEMS (25 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: 2 Operating conditions: xxxxxx xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class: D 2.9 Lightning activity High 2.10 System earthing Effective 2.11 System configuration 3 phase, 3 wire 2.12 Nominal system voltage (Un) kV 88 2.13 Maximum system voltage kV 97 2.14 Supply frequency Hz 50 2.15 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester: 380 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx 3.7 MCOV (Uc) kV 56 xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 71 of 172 Page: 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) 4 Arrester housing: 4.1 Housing material: 4.2 Minimum external creepage distance: 4.2.1 Item 11A and 11B [Um x 25 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details: xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Tripod base 5.3 Diameter of mounting holes in base mm xxxxxx 5.4 PCD mm 110 - 255 5.5 Supplied with: 3 bolts, 3 nuts, 3 tapered washers and 6 flat washers 5.6 Reference number of drawing showing mounting details 6 Arrester line terminal: xxxxxx xxxxxxxxx 6.1 Type Stem 6.2 Diameter 26 6.3 Minimum length 6.4 Orientation Vertical 6.5 Material 6.6 Reference number of drawing showing details of line terminal xxxxxx xxxxxxxxx 7 Arrester earth terminal: xxxxxxxxx xxxxxxxxx Earth terminal to be provided with clamping arrangement suitable for clamping of the following conductor: xxxxxxxxx xxxxxxxxx 7.1 Conductor material Copper 7.2 Conductor type Strap 7.3 Conductor dimensions 7.4 Material used for clamping arrangement xxxxxx 7.5 If dissimilar metals are used for clamping arrangement, state types xxxxxx kV mm 210 xxxxxxxxx xxxxxxxxx Silicone Polymer xxxxxxxxx xxxxxxxxx 2425 xxxxxxxxx Yes mm mm xxxxxxxxx 100 50 x 3 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 72 of 172 Page: 7.6 Reference number of drawing showing details of earth terminal 8 Drawings to be submitted with tender (Single copies of drawings shall be submitted as part of the original tender showing the following detail) 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings 9 Arrester characteristic data required: 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters: 10.1 Overall height of arrester mm xxxxxx 10.2 Minimum external flashover distance mm 900 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm 11 MOV elements: xxxxxx xxxxxxxxx 11.1 Diameter elements mm xxxxxx 11.2 Thickness elements mm xxxxxx 11.3 Number of elements per arrester xxxxxx 11.4 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) No 12.2 Total mass of assembled unit 12.3 xxxxxx xxxxxxxxx Reference Number: xxxxxxxxx Reference Number: xxxxxxxxx xxxxxxxxx o Minimum expected life of arrester at 40 C and MCOV Kg xxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 73 of 172 Page: 12.4 Sample available for inspection Yes 12.5 Declared specified long-term load 12.6 Insulation withstand test (Reference number of test report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 333 12.8 60 s wet power frequency withstand r.m.s kV 150 12.9 Residual voltage test (Reference number of test report) 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 210 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test (Reference number of test report) 12.13.1 Charging voltage kN xxxxxx xxxxxx xxxxxx kV 227 xxxxxxxxx xxxxxx pu of Ur 3.2 xxxxxxxxx or 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.4 Number of discharge operations 18 12.13.5 Number of grouped operations 6 12.13.6 Operations per group 3 12.13.7 Maximum interval between operations 12.13.8 Interval between operations 12.13.9 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test (Reference number of test report) s 60 % 5 xxxxxx xxxxxxxxx 12.14.1 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 5 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: High current impulse (4/10μs) xxxxxxxxx Cool to ambient Conditioning part 1: 12.14.7 xxxxxxxxx kA xxxxxxxxx 67 xxxxxxxxx 100 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 74 of 172 Page: 12.14.8 Number of applications 12.14.9 Conditions for switching surge test 12.14.9.1 Charging voltage 2 xxxxxxxxx pu of Ur 3.2 xxxxxxxxx or xxxxxxxxx 12.14.9.2 Charging current A xxxxxx 12.14.9.3 Virtual duration of peak μs 2000 12.14.9.4 Number of discharge operations 12.14.9.5 Interval between operations s 60 12.14.9.6 Starting temperature for first impulse o 60 12.14.9.7 Energy dissipated during second impulse kJ 12.15 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: xxxxxx xxxxxxxxx 12.15.1 Interval between last long duration current impulse and power frequency test ms 100 12.15.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.15.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.15.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.16 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.17 Short-circuit test (Reference number of test report) xxxxxx 12.17.1 High current kA r.m.s 40 12.17.2 Low current kA r.m.s 0.6 ± 0.2 12.18 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.18 Internal partial discharge test (Reference number of test report) 12.19 Power frequency voltage applied [1.05 x MCOV] kV 59 12.20 Maximum partial discharge pC 10 12.21 Moisture ingress test (Reference number of test report) xxxxxx 12.22 Bending moment test (Reference number of test report) xxxxxx xxxxxxxxx 2 C 11A Yes 11B No xxxxxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 75 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 12A AND 12B: STATION CLASS SURGE ARRESTERS FOR 88 KV SYSTEMS (31 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: 2 Operating conditions: xxxxxx xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class: E 2.9 Lightning activity High 2.10 System earthing Effective 2.11 System configuration 3 phase, 3 wire 2.12 Nominal system voltage (Un) kV 88 2.13 Maximum system voltage kV 97 2.14 Supply frequency Hz 50 2.15 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester: 380 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx 3.7 MCOV (Uc) kV 56 xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 76 of 172 Page: 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) 4 Arrester housing: 4.1 Housing material 4.2 Minimum external creepage distance: 4.2.1 Item 12A and 12B [Um x 31 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details: xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Tripod base 5.3 Diameter of mounting holes in base mm xxxxxx 5.4 PCD mm 110 - 255 5.5 Supplied with: 3 bolts, 3 nuts, 3 tapered washers and 6 flat washers 5.6 Reference number of drawing showing mounting details 6 Arrester line terminal: xxxxxx xxxxxxxxx 6.1 Type Stem 6.2 Diameter 26 6.3 Minimum length 6.4 Orientation Vertical 6.5 Material 6.6 Reference number of drawing showing details of line terminal xxxxxx xxxxxxxxx xxxxxxxxx 7 Arrester earth terminal: xxxxxxxxx xxxxxxxxx Earth terminal to be provided with clamping arrangement suitable for clamping of the following conductor: xxxxxxxxx xxxxxxxxx 7.1 Conductor material Copper 7.2 Conductor type Strap 7.3 Conductor dimensions 7.4 Material used for clamping arrangement xxxxxx 7.5 If dissimilar metals are used for clamping arrangement, state types xxxxxx kV mm 210 xxxxxxxxx xxxxxxxxx Silicone Polymer xxxxxxxxx xxxxxxxxx 3007 xxxxxxxxx Yes mm mm xxxxxxxxx 100 50 x 3 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 77 of 172 Page: 7.6 Reference number of drawing showing details of earth terminal 8 Drawings to be submitted with tender (Single copies of drawings shall be submitted as part of the original tender showing the following detail) 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings 9 Arrester characteristic data required: 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters: 10.1 Overall height of arrester mm xxxxxx 10.2 Minimum external flashover distance mm 900 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm 11 MOV elements: xxxxxx xxxxxxxxx 11.1 Diameter elements mm xxxxxx 11.2 Thickness elements mm xxxxxx 11.3 Number of elements per arrester xxxxxx 11.4 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) No 12.2 Total mass of assembled unit 12.3 xxxxxx xxxxxxxxx Reference Number: xxxxxxxxx Reference Number: xxxxxxxxx xxxxxxxxx o Minimum expected life of arrester at 40 C and MCOV Kg xxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 78 of 172 Page: 12.4 Sample available for inspection Yes 12.5 Declared specified long-term load 12.6 Insulation withstand test (Reference number of test report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 333 12.8 60 s wet power frequency withstand r.m.s kV 150 12.9 Residual voltage test (Reference number of test report) 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 210 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test (Reference number of test report) 12.13.1 Charging voltage kN xxxxxx xxxxxx xxxxxx kV 227 xxxxxxxxx xxxxxxxxx xxxxxx pu of Ur 3.2 or 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.4 Number of discharge operations 18 12.13.5 Number of grouped operations 6 12.13.6 Operations per group 3 12.13.7 Maximum interval between operations 12.13.8 Interval between operations 12.13.9 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test (Reference number of test report) s 60 Cool to ambient % 5 xxxxxx xxxxxxxxx Conditioning part 1: 12.14.1 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 5 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: 12.14.7 High current impulse (4/10μs) kA xxxxxxxxx 67 xxxxxxxxx 100 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 79 of 172 Page: 12.14.8 Number of applications 12.14.9 Conditions for switching surge test 12.14.9.1 Charging voltage 2 xxxxxxxxx pu of Ur 3.2 xxxxxxxxx or xxxxxxxxx 12.14.9.2 Charging current A xxxxxx 12.14.9.3 Virtual duration of peak μs 2000 12.14.9.4 Number of discharge operations 12.14.9.5 Interval between operations s 60 12.14.9.6 Starting temperature for first impulse o 60 12.14.9.7 Energy dissipated during second impulse kJ 12.15 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: xxxxxx xxxxxxxxx 12.15.1 Interval between last long duration current impulse and power frequency test ms 100 12.15.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.15.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.15.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.16 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.17 Short-circuit test (Reference number of test report) xxxxxx 12.17.1 High current kA r.m.s 40 12.17.2 Low current kA r.m.s 0.6 ± 0.2 12.18 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.18 Internal partial discharge test (Reference number of test report) 12.19 Power frequency voltage applied [1.05 x MCOV] kV 59 12.20 Maximum partial discharge pC 10 12.21 Moisture ingress test (Reference number of test report) xxxxxx 12.22 Bending moment test (Reference number of test report) xxxxxx xxxxxxxxx 2 C 12A Yes 12B No xxxxxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 80 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 13A AND 13B: STATION CLASS SURGE ARRESTERS FOR 132 KV SYSTEMS (25 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code 2 Operating conditions: xxxxxx xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 2.4 Maximum ambient temperature o 40 2.5 Maximum diurnal variation o Item Description 1 2.3 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class d 2.8 Lightning activity High 2.9 System earthing Effective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 132 2.12 Maximum system voltage kV 145 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester: 550 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx 3.7 MCOV (Uc) kV 84 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) kV 300 4 Arrester housing: xxxxxxxxx xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 81 of 172 Page: Silicone Polymer 4.1 Housing material: Item 13 4.2 Minimum external creepage distance: 4.2.1 Item 13A and 13B [Um x 25 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Tripod base 5.3 Diameter of mounting holes in base mm xxxxxx 5.4 PCD mm 110 - 255 5.5 Supplied with: 3 bolts, 3 nuts, 3 tapered washers and 6 flat washers 5.6 Reference number of drawing showing mounting details 6 Arrester line terminal xxxxxx xxxxxxxxx 6.1 Type Stem 6.2 Diameter 26 6.3 Minimum length 6.4 Orientation Vertical 6.5 Material xxxxxx 6.6 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx mm 3625 xxxxxxxxx Yes mm xxxxxxxxx 100 Earth terminal to be provided with clamping arrangement suitable for clamping of the following conductor: 7.1 Conductor material Copper 7.2 Conductor type 7.3 Conductor dimensions 7.4 Material used for clamping arrangement xxxxxx 7.5 If dissimilar metals are used for clamping arrangement, state types xxxxxx 7.6 Reference number of drawing showing details of earth terminal xxxxxx 8 Drawings to be submitted with tender(Single copies of drawings shall be submitted as part of the original tender showing the following detail) Strap mm 50 x 3 xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 82 of 172 Page: 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings 9 Arrester characteristic data required 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters 10.1 Overall height of arrester mm xxxxxx 10.2 Preferred external flashover distance mm 1100 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm 11 MOV elements: xxxxxx xxxxxxxxx 11.1 Diameter of elements mm xxxxxx 11.2 Thickness of elements mm xxxxxx 11.3 Number of elements per arrester xxxxxx 11.4 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) No 12.2 Total mass of assembled unit Reference Number: xxxxxxxxx Reference Number: xxxxxxxxx xxxxxxxxx o 12.3 Minimum expected life of arrester at 40 C and MCOV 12.4 Sample available for inspection 12.5 Declared specified long-term load 12.6 Insulation withstand test (Reference number of test report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] Kg xxxxxx yrs 30 xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx Yes kN xxxxxx xxxxxx kV 476 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 83 of 172 Page: 12.8 60 s wet power frequency withstand r.m.s kV 230 12.9 Residual voltage test (Reference number of test report 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 300 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test (Reference number of test report) 12.13.1 Charging voltage xxxxxx kV 336 xxxxxxxxx xxxxxxxxx xxxxxx pu of Ur or 3.2 xxxxxxxxx 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.4 Number of discharge operations 18 12.13.5 Number of grouped operations 6 12.13.6 Operations per group 3 12.13.7 Maximum interval between operations 12.13.8 Interval between operations 12.13.9 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test (Reference number of test report) s xxxxxxxxx 60 Cool to ambient % 5 xxxxxxx xxxxxxxxx Conditioning part 1: 12.14.1 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV xxxxxxxxx 101 5 Conditioning part 2: 12.14.7 High current impulse (4/10μs) 12.14.8 Number of applications 12.15 Conditions for switching surge test: 12.15.1 Charging voltage kA xxxxxxxxx 100 2 xxxxxxxxx pu of Ur 3.2 xxxxxxxxx or 12.15.2 Charging current A xxxxxx 12.15.3 Virtual duration of peak μs 2000 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 84 of 172 Page: 12.15.4 Number of discharge operations 2 12.15.5 Interval between operations s 60 12.15.6 Starting temperature for first impulse o 60 12.15.7 Energy dissipated during second impulse kJ 12.16 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: xxxxxx xxxxxxxxx 12.16.1 Interval between last long duration current impulse and power frequency test ms 100 12.16.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.16.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.16.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.17 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.18 Short-circuit test (Reference number of test report) Xxxxxx 12.18.1 High current kA r.m.s 40 12.18.2 Low current kA r.m.s 0.6 ± 0.2 12.19 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.20 Internal partial discharge test (Reference number of test report) 12.21 Power frequency voltage applied [1.05 x MCOV] kV 89 12.22 Maximum partial discharge pC 10 12.23 Moisture ingress test (Reference number of test report) Xxxxxx 12.24 Bending moment test (Reference number of test report) Xxxxxx C 13A Yes 13B No xxxxxxxxx Xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 85 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 14A AND 14B: STATION CLASS SURGE ARRESTERS FOR 132 KV SYSTEMS (31 MM/KV) Note: Details provided in Schedule B must be only for one item per sheet. Print and complete a new sheet for each separate item tendered for. Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: 2 Operating conditions: xxxxxx xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 2.4 Maximum ambient temperature o 40 2.5 Maximum diurnal variation o Item Description 1 2.3 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class: E 2.8 Lightning activity High 2.9 System earthing Effective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 132 2.12 Maximum system voltage kV 145 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester: 550 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx 3.7 MCOV (Uc) kV 84 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) kV 300 4 Arrester housing: xxxxxxxxx xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 86 of 172 Page: Silicone Polymer xxxxxxxxx 4.1 Housing material: Item 14 4.2 Minimum external creepage distance: 4.2.1 Item 14A and 14B [Um x 31 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Tripod base 5.3 Diameter of mounting holes in base mm xxxxxx 5.4 PCD mm 110 - 255 mm xxxxxxxxx 4495 xxxxxxxxx 5.6 Supplied with: 3 bolts, 3 nuts, 3 tapered washers and 6 flat washers Reference number of drawing showing mounting details 6 Arrester line terminal 6.1 Type Stem 6.2 Diameter 26 6.3 Minimum length 6.4 Orientation Vertical 6.5 Material xxxxxx 6.6 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx 5.5 Yes xxxxxx mm 100 Earth terminal to be provided with clamping arrangement suitable for clamping of the following conductor: 7.1 Conductor material Copper 7.2 Conductor type 7.3 Conductor dimensions 7.4 Material used for clamping arrangement xxxxxx 7.5 If dissimilar metals are used for clamping arrangement, state types xxxxxx 7.6 Reference number of drawing showing details of earth terminal xxxxxx 8 Drawings to be submitted with tender(Single copies of drawings shall be submitted as part of the original tender showing the following detail) Strap mm 50 x 3 xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 87 of 172 Page: 8.1 Outline dimensions of arrester, fit as for service Reference Number: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings 9 Arrester characteristic data required 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters 10.1 Overall height of arrester mm xxxxxx 10.2 Preferred external flashover distance mm 1100 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm xxxxxx 11 MOV elements: 11.1 Diameter of elements mm xxxxxx 11.2 Thickness of elements mm xxxxxx 11.3 Number of elements per arrester xxxxxx 11.4 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) 12.2 Total mass of assembled unit Reference Number: xxxxxxxxx Reference Number: xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx No o 12.3 Minimum expected life of arrester at 40 C and MCOV 12.4 Sample available for inspection 12.5 Declared specified long-term load 12.6 Insulation withstand test (Reference number of test report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] Kg xxxxxx yrs 30 Yes kN xxxxxx xxxxxx kV 476 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 88 of 172 Page: 12.8 60 s wet power frequency withstand r.m.s kV 230 12.9 Residual voltage test (Reference number of test report 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 300 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test (Reference number of test report) 12.13.1 Charging voltage xxxxxx kV 336 xxxxxxxxx xxxxxxxxx xxxxxx pu of Ur 3.2 or 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.4 Number of discharge operations 18 12.13.5 Number of grouped operations 6 12.13.6 Operations per group 3 12.13.7 Maximum interval between operations 12.13.8 Interval between operations 12.13.9 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test (Reference number of test report) s 60 Cool to ambient % 5 xxxxxxx xxxxxxxxx Conditioning part 1: 12.14.1 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 5 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: 12.14.7 High current impulse (4/10μs) 12.14.8 Number of applications 12.15 Conditions for switching surge test: 12.15.1 Charging voltage kA pu of Ur or xxxxxxxxx 101 xxxxxxxxx 100 2 xxxxxxxxx xxxxxxxxx 3.2 xxxxxxxxx xxxxxxxxx 12.15.2 Charging current A xxxxxx 12.15.3 Virtual duration of peak μs 2000 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 89 of 172 Page: 12.15.4 Number of discharge operations 2 12.15.5 Interval between operations s 60 12.15.6 Starting temperature for first impulse o 60 12.15.7 Energy dissipated during second impulse kJ 12.16 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: xxxxxx xxxxxxxxx 12.16.1 Interval between last long duration current impulse and power frequency test ms 100 12.16.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.16.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.16.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.17 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.18 Short-circuit test (Reference number of test report) Xxxxxx 12.18.1 High current kA r.m.s 40 12.18.2 Low current kA r.m.s 0.6 ± 0.2 12.19 KIPTS Natural ageing and pollution performance test (Reference number of test report) 12.20 Internal partial discharge test (Reference number of test report) 12.21 Power frequency voltage applied [1.05 x MCOV] kV 89 12.22 Maximum partial discharge pC 10 12.23 Moisture ingress test (Reference number of test report) Xxxxxx 12.24 Bending moment test (Reference number of test report) Xxxxxx C 14A Yes 14B No xxxxxxxxx Xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 90 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 15: STATION CLASS SURGE ARRESTERS FOR 220 KV SYSTEMS (25 MM/KV) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 15 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 220 2.1.2 Maximum system voltage (Urn) kV 242 2.1.3 Basic insulation level of equipment to be protected kV (peak) 825 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 Maximum ambient temperature o 40 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 2.2.6 Intensity of solar radiation Item Description 1 2.2.2 2.2.3 Unit C C C xxxxxx d (Urn) kW/m 1.1 2 2.2.7 Live Spray washing No 3 Electrical characteristics 3.1 3.1.1 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 Continuous operating voltage kV 154 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 10 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) xxxxxx xxxxxx Arrester classification xxxxxx xxxxxx IEC long duration class 3 kA(peak) 10 xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 91 of 172 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) xxxxxx 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) xxxxxx 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 6050 3.9.2 Minimum SCD mm/kV 25 3.9.3 External flashover distance (Preferred) mm 1850 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 92 of 172 Page: xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 xxxxxx mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 Maximum permissible horizontal force N xxxxxx 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 93 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 16: STATION CLASS SURGE ARRESTERS FOR 220 KV SYSTEMS (31 MM/KV) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 16 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 220 2.1.2 Maximum system voltage (Urn) kV 242 2.1.3 Basic insulation level of equipment to be protected kV (peak) 825 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 2.2.6 Intensity of solar radiation Item Description 1 Unit C C C xxxxxx e (Urn) kW/m 1.1 2 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 3 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 10 Continuous operating voltage kV 154 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 10 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 94 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) xxxxxx 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) xxxxxx 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 7502 3.9.2 Minimum SCD mm/kV 31 3.9.3 External flashover distance (Preferred) mm 1850 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 95 of 172 Page: 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 Maximum permissible horizontal force N xxxxxx 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 96 of 172 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 97 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 17: STATION CLASS SURGE ARRESTERS FOR 220 KV SYSTEMS (25 MM/KV AND MECHANICAL LOAD BEARING) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 17 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 220 2.1.2 Maximum system voltage (Urn) kV 242 2.1.3 Basic insulation level of equipment to be protected kV (peak) 825 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 2.2.6 Intensity of solar radiation Item Description 1 Unit C C C xxxxxx d (Urn) kW/m 1.1 2 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 3 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 10 Continuous operating voltage kV 154 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 10 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 98 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) xxxxxx 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) xxxxxx 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 6050 3.9.2 Minimum SCD mm/kV 25 3.9.3 External flashover distance (Preferred) mm 1850 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 99 of 172 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 SLL N 3000 5.3 SSL- Bending N 6000 5.4 SSL- Torsion Nm 3000 5.5. Test report confirming mechanical characteristics Report reference number 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 100 of 172 Page: 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 101 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 18: STATION CLASS SURGE ARRESTERS FOR 220 KV SYSTEMS (31 MM/KV AND MECHANICAL LOAD BEARING) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 18 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 220 2.1.2 Maximum system voltage (Urn) kV 242 2.1.3 Basic insulation level of equipment to be protected kV (peak) 825 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 2.2.6 Intensity of solar radiation Item Description 1 Unit C C C xxxxxx e (Urn) kW/m 1.1 2 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 3 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 10 Continuous operating voltage kV 154 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 10 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 102 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) xxxxxx 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) xxxxxx 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 7502 3.9.2 Minimum SCD mm/kV 31 3.9.3 External flashover distance (Preferred) mm 1850 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 103 of 172 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 SLL N 3000 5.3 SSL- Bending N 6000 5.4 SSL- Torsion Nm 3000 5.5. Test report confirming mechanical characteristics Report reference number 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 104 of 172 Page: 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 105 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 19: STATION CLASS SURGE ARRESTERS FOR 275 KV SYSTEMS (25 MM/KV) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 19 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 275 2.1.2 Maximum system voltage (Urn) kV 300 2.1.3 Basic insulation level of equipment to be protected kV (peak) 1050 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m Up to1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 2.2.6 Intensity of solar radiation Item Description 1 Unit C C C xxxxxx d (Urn) kW/m 1.1 2 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 3 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 10 Continuous operating voltage kV 180 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 10 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx 612 xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 106 of 172 3.4.1 10 kA (not greater than) kV(peak) 560 3.4.2 20 kA (not greater than) kV(peak) 620 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr 7.2 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) 1050 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) 850 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 7500 3.9.2 Minimum SCD mm/kV 25 3.9.3 External flashover distance (Preferred) mm 2350 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 107 of 172 Page: 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 Maximum permissible horizontal force N xxxxxx 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 108 of 172 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 109 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 20: STATION CLASS SURGE ARRESTERS FOR 275 KV SYSTEMS (31 MM/KV) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 20 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 275 2.1.2 Maximum system voltage (Urn) kV 300 2.1.3 Basic insulation level of equipment to be protected kV (peak) 1050 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m Up to1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 2.2.6 Intensity of solar radiation Item Description 1 Unit C C C xxxxxx e (Urn) kW/m 1.1 2 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 3 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 10 Continuous operating voltage kV 180 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 10 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx 612 xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 110 of 172 3.4.1 10 kA (not greater than) kV(peak) 560 3.4.2 20 kA (not greater than) kV(peak) 620 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr 7.2 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) 1050 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) 850 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 9300 3.9.2 Minimum SCD mm/kV 31 3.9.3 External flashover distance (Preferred) mm 2350 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 111 of 172 Page: 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 Maximum permissible horizontal force N xxxxxx 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 112 of 172 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 113 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 21: STATION CLASS SURGE ARRESTERS FOR 275 KV SYSTEMS (25 MM/KV AND MECHANICAL LOAD BEARING) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 21 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 275 2.1.2 Maximum system voltage (Urn) kV 300 2.1.3 Basic insulation level of equipment to be protected kV (peak) 1050 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m Up to1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 2.2.6 Intensity of solar radiation Item Description 1 Unit C C C xxxxxx d (Urn) kW/m 1.1 2 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 3 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 10 Continuous operating voltage kV 180 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 10 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx 612 xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 114 of 172 3.4.1 10 kA (not greater than) kV(peak) 560 3.4.2 20 kA (not greater than) kV(peak) 620 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr 7.2 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) 1050 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) 850 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 7500 3.9.2 Minimum SCD mm/kV 25 3.9.3 External flashover distance (Preferred) mm 2350 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 115 of 172 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 SLL N 3000 5.3 SSL- Bending N 6000 5.4 SSL- Torsion Nm 3000 5.5. Test report confirming mechanical characteristics Report reference number 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 116 of 172 Page: 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 117 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 22: STATION CLASS SURGE ARRESTERS FOR 275 KV SYSTEMS (31 MM/KV AND MECHANICAL LOAD BEARING) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 22 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 275 2.1.2 Maximum system voltage (Urn) kV 300 2.1.3 Basic insulation level of equipment to be protected kV (peak) 1050 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m Up to1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 2.2.6 Intensity of solar radiation Item Description 1 Unit C C C xxxxxx e (Urn) kW/m 1.1 2 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 3 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 10 Continuous operating voltage kV 180 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 10 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx 612 xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 118 of 172 3.4.1 10 kA (not greater than) kV(peak) 560 3.4.2 20 kA (not greater than) kV(peak) 620 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr 7.2 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) 1050 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) 850 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 9300 3.9.2 Minimum SCD mm/kV 31 3.9.3 External flashover distance (Preferred) mm 2350 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 119 of 172 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 SLL N 3000 5.3 SSL- Bending N 6000 5.4 SSL- Torsion Nm 3000 5.5. Test report confirming mechanical characteristics Report reference number 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 120 of 172 Page: 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 121 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 23: STATION CLASS SURGE ARRESTERS FOR 400 KV SYSTEMS (25 MM/KV) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 23 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 400 2.1.2 Maximum system voltage (Urn) kV 420 2.1.3 Basic insulation level of equipment to be protected kV (peak) 1425 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 Item Description 1 Unit C C C xxxxxx d kW/m 2 2.2.6 Intensity of solar radiation 1.1 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 4 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 20 Continuous operating voltage kV 245 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 20 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx 840 xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 122 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) 1425 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) 1050 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 10500 3.9.2 Minimum SCD mm/kV 25 3.9.3 External flashover distance (Preferred) mm 3200 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 123 of 172 Page: 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 Maximum permissible horizontal force N xxxxxx 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone xxxxxx 6.4 External diameter of arrester housing mm xxxxxx 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 124 of 172 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 125 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 24: STATION CLASS SURGE ARRESTERS FOR 400 KV SYSTEMS (31 MM/KV) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 24 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 400 2.1.2 Maximum system voltage (Urn) kV 420 2.1.3 Basic insulation level of equipment to be protected kV (peak) 1425 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 Item Description 1 Unit C C C xxxxxx e kW/m 2 2.2.6 Intensity of solar radiation 1.1 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 4 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 20 Continuous operating voltage kV 245 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 20 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx 840 xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 126 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) 1425 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) 1050 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 13020 3.9.2 Minimum SCD mm/kV 31 3.9.3 External flashover distance (Preferred) mm 3200 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 127 of 172 Page: 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 Maximum permissible horizontal force N xxxxxx 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 128 of 172 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 129 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 25: STATION CLASS SURGE ARRESTERS FOR 400 KV SYSTEMS (25 MM/KV AND MECHANICAL LOAD BEARING) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 25 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 400 2.1.2 Maximum system voltage (Urn) kV 420 2.1.3 Basic insulation level of equipment to be protected kV (peak) 1425 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 Item Description 1 Unit C C C xxxxxx d kW/m 2 2.2.6 Intensity of solar radiation 1.1 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 4 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 20 Continuous operating voltage kV 245 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 20 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx 840 xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 130 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) 1425 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) 1050 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 10500 3.9.2 Minimum SCD mm/kV 25 3.9.3 External flashover distance (Preferred) mm 3200 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 131 of 172 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 SLL N 4000 5.3 SSL- Bending N 6000 5.4 SSL- Torsion Nm 3000 5.5. Test report confirming mechanical characteristics Report reference number 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 132 of 172 Page: 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 133 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 26: STATION CLASS SURGE ARRESTERS FOR 400 KV SYSTEMS (31 MM/KV AND MECHANICAL LOAD BEARING) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 26 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 400 2.1.2 Maximum system voltage (Urn) kV 420 2.1.3 Basic insulation level of equipment to be protected kV (peak) 1425 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 Item Description 1 Unit C C C xxxxxx e kW/m 2 2.2.6 Intensity of solar radiation 1.1 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 4 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 20 Continuous operating voltage kV 245 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 20 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx 840 xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 134 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) 1425 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) 1050 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 13020 3.9.2 Minimum SCD mm/kV 31 3.9.3 External flashover distance (Preferred) mm 3200 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 135 of 172 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 SLL N 4000 5.3 SSL- Bending N 6000 5.4 SSL- Torsion Nm 3000 5.5. Test report confirming mechanical characteristics Report reference number 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 136 of 172 Page: 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 137 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 27: STATION CLASS SURGE ARRESTERS FOR 765 KV SYSTEMS (25 MM/KV) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 27 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 765 2.1.2 Maximum system voltage (Urn) kV 800 2.1.3 Basic insulation level of equipment to be protected kV (peak) 2100 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 2.2.2 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 Item Description 1 Unit C C C xxxxxx d kW/m 2 2.2.6 Intensity of solar radiation 1.1 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 5 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 kA(peak) 20 Continuous operating voltage kV 465 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 20 3.2.5 High current (4/10 μs) kA(peak) xxxxxx 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx xxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 138 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) xxxxxx 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) xxxxxx 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 20125 3.9.2 Minimum SCD mm/kV 25 3.9.3 External flashover distance (Preferred) mm 5500 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV xxxxxx 3.10.2 Arrester continuous operating voltage μV xxxxxx 3.10.3 Arrester rated voltage μV xxxxxx 4 Arrester construction details 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 139 of 172 Page: xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 xxxxxx mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 Maximum permissible horizontal force N xxxxxx 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone Polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 140 of 172 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 141 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 28: STATION CLASS SURGE ARRESTERS FOR 765 KV SYSTEMS (31 MM/KV) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 28 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 765 2.1.2 Maximum system voltage (Urn) kV 800 2.1.3 Basic insulation level of equipment to be protected kV (peak) 2100 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 Maximum ambient temperature o 40 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 Item Description 1 1.1 2.2.2 2.2.3 Unit C C C xxxxxx e kW/m 2 2.2.6 Intensity of solar radiation 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 5 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 Continuous operating voltage kV 465 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 20 3.2.5 High current (4/10 μs) kA(peak) xxxxxx 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: kA(peak) 1.1 20 xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx xxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 142 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) xxxxxx 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) xxxxxx 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 24955 3.9.2 Minimum SCD mm/kV 31 3.9.3 External flashover distance (Preferred) mm 5500 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV xxxxxx 3.10.2 Arrester continuous operating voltage μV xxxxxx 3.10.3 Arrester rated voltage μV xxxxxx 4 Arrester construction details 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 143 of 172 Page: xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 xxxxxx mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 Maximum permissible horizontal force N xxxxxx 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 144 of 172 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 145 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 29: STATION CLASS SURGE ARRESTERS FOR 765 KV SYSTEMS (25 MM/KV AND MECHANICAL LOAD BEARING) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 29 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 765 2.1.2 Maximum system voltage (Urn) kV 800 2.1.3 Basic insulation level of equipment to be protected kV (peak) 2100 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 Maximum ambient temperature o 40 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 Item Description 1 1.1 2.2.2 2.2.3 Unit C C C xxxxxx d kW/m 2 2.2.6 Intensity of solar radiation 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 5 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 Continuous operating voltage kV 465 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 20 3.2.5 High current (4/10 μs) kA(peak) xxxxxx 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: kA(peak) 1.1 20 xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx xxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 146 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) xxxxxx 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) xxxxxx 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 20125 3.9.2 Minimum SCD mm/kV 25 3.9.3 External flashover distance (Preferred) mm 5500 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV xxxxxx 3.10.2 Arrester continuous operating voltage μV xxxxxx 3.10.3 Arrester rated voltage μV xxxxxx 4 Arrester construction details 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 147 of 172 xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 xxxxxx mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 SLL N 4000 5.3 SSL- Bending N 8000 5.4 SSL- Torsion Nm 4000 5.5. Test report confirming mechanical characteristics Report reference number 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester mm Kg xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx Silicone polymer xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 148 of 172 Page: mm xxxxxx 6.4 External diameter of arrester housing 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 149 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 30: STATION CLASS SURGE ARRESTERS FOR 765 KV SYSTEMS (31 MM/KV AND MECHANICAL LOAD BEARING) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 30 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 765 2.1.2 Maximum system voltage (Urn) kV 800 2.1.3 Basic insulation level of equipment to be protected kV (peak) 2100 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 Maximum ambient temperature o 40 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 Item Description 1 1.1 2.2.2 2.2.3 Unit C C C xxxxxx e kW/m 2 2.2.6 Intensity of solar radiation 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 5 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 Continuous operating voltage kV 465 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 20 3.2.5 High current (4/10 μs) kA(peak) xxxxxx 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: kA(peak) 1.1 20 xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx xxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 150 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) xxxxxx 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) xxxxxx 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 24955 3.9.2 Minimum SCD mm/kV 31 3.9.3 External flashover distance (Preferred) mm 5500 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV xxxxxx 3.10.2 Arrester continuous operating voltage μV xxxxxx 3.10.3 Arrester rated voltage μV xxxxxx 4 Arrester construction details 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 151 of 172 xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 xxxxxx mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 SLL N 4000 5.3 SSL- Bending N 8000 5.4 SSL- Torsion Nm 4000 5.5. Test report confirming mechanical characteristics Report reference number 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester mm Kg xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx Silicone polymer xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 152 of 172 Page: mm xxxxxx 6.4 External diameter of arrester housing 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 153 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 31: STATION CLASS SURGE ARRESTERS FOR 132 KV SYSTEMS (EXTREME POLLUTION ENVIRONMENT) Schedule A: Eskom's particular requirements Schedule B: Guarantees and technical particulars of equipment offered Schedule A Schedule B Surge arrester identification: xxxxxxxxx xxxxxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 31 2 Operating conditions: xxxxxx xxxxxxxxx 2.1 Altitude m 1800 2.2 Average humidity % 30 to 90 Minimum ambient temperature o -10 Maximum ambient temperature o 40 Maximum diurnal variation o Item Description 1 2.3 2.4 2.5 Unit C C C kW/m xxxxxxxxx 30 2 2.6 Intensity of solar radiation 1.1 2.7 IEC 60815 Pollution class: Item 31 >E 2.8 Lightning activity High 2.9 System earthing Effective 2.10 System configuration 3 phase, 3 wire 2.11 Nominal system voltage (Un) kV 132 2.12 Maximum system voltage kV 145 2.13 Supply frequency Hz 50 2.14 BIL of equipment to be protected kV(peak) 3 Electrical characteristics of arrester: 550 xxxxxxxxx 3.1 Arrester classification Station class 3.2 IEC line discharge class 2 3.3 Arrester classification kA 10 3.4 Nominal lightning discharge current (8/20μs) kA 10 3.5 Minimum energy absorption capability for a single high current impulse, 100kA 4/10μs in per unit of MCOV kJ/kV 3.4 3.6 Arrester rated voltage (Ur) kV xxxxxx 3.7 MCOV (Uc) kV 84 3.8 Maximum residual voltage (Ures) at 10kA (8/20μs) kV 300 4 Arrester housing: xxxxxxxxx 4.1 Housing material: Item 31 Silicone Polymer xxxxxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 154 of 172 xxxxxxxxx xxxxxxxxx 4.2 Minimum external creepage distance: 4.2.1 Item 31 [Um x 38 mm/kV] 4.3 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 4.3.1 c xxxxxxxxx 4.3.2 s/p xxxxxxxxx 4.3.3 Ld/d xxxxxxxxx 4.3.4 P1 - P2 xxxxxxxxx 4.3.5 CF xxxxxxxxx 4.3.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx 5 Arrester mounting details xxxxxxxxx 5.1 Orientation Vertical 5.2 Method of mounting Tripod base 5.3 Diameter of mounting holes in base mm xxxxxx 5.4 PCD mm 110 - 255 5.5 Supplied with: 3 bolts, 3 nuts, 3 tapered washers and 6 flat washers Yes 5.6 Reference number of drawing showing mounting details xxxxxx 6 Arrester line terminal 6.1 Type Stem 6.2 Diameter 26 6.3 Minimum length 6.4 Orientation Vertical 6.5 Material xxxxxx 6.6 Reference number of drawing showing details of line terminal xxxxxx 7 Arrester earth terminal xxxxxxxxx xxxxxxxxx Earth terminal to be provided with clamping arrangement suitable for clamping of the following conductor: xxxxxxxxx xxxxxxxxx 7.1 Conductor material Copper 7.2 Conductor type Strap 7.3 Conductor dimensions 7.4 Material used for clamping arrangement xxxxxx 7.5 If dissimilar metals are used for clamping arrangement, state types xxxxxx 7.6 Reference number of drawing showing details of earth terminal xxxxxx 8 Drawings to be submitted with tender(Single copies of drawings shall be submitted as part of the original tender showing the following detail) 8.1 Outline dimensions of arrester, fit as for service mm mm mm 5510 xxxxxxxxx 100 50 x 3 xxxxxxxxx xxxxxxxxx Reference Number: ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 155 of 172 Page: 8.2 Mounting details Reference Number: 8.3 Line and earth terminal, conductor clamping arrangement Reference Number: 8.4 Details of grading rings 9 Arrester characteristic data required 9.1 V-I characteristic curve, AC Reference Number: 9.2 V-I characteristic curve, DC Reference Number: 9.3 Temporary overvoltage withstand capability curve in per unit of MCOV, with and without prior duty 9.4 Arrester temporary overvoltage capability, with prior duty as defined in Appendix D, IEC 60099-4: 9.4.1 Overvoltage applied for 1 s pu of MCOV xxxxxx 9.4.2 Overvoltage applied for 5 s pu of MCOV xxxxxx 9.4.3 Overvoltage applied for 10 s pu of MCOV xxxxxx 10 Physical dimensions of arresters 10.1 Overall height of arrester mm xxxxxx 10.2 Preferred external flashover distance mm 1100 10.3 External diameter of arrester housing mm xxxxxx 10.4 Diameter of voltage grading rings mm xxxxxx 10.5 Distance of grading ring from top of arrester mm xxxxxx 11 MOV elements: 11.1 Diameter of elements mm xxxxxx 11.2 Thickness of elements mm xxxxxx 11.3 Number of elements per arrester xxxxxx 11.4 Number of stacks in parallel 12 Miscellaneous: 0 xxxxxxxxx 12.1 Live spray washing (Yes/No) No 12.2 Total mass of assembled unit Reference Number: xxxxxxxxx Reference Number: xxxxxxxxx xxxxxxxxx o Kg xxxxxx yrs 30 12.3 Minimum expected life of arrester at 40 C and MCOV 12.4 Sample available for inspection 12.5 Declared specified long-term load 12.6 Insulation withstand test (Reference number of test report) 12.7 Lightning impulse (1.2/50μs) withstand level [(1.3/0.82) x Ures] kV 476 12.8 60 s wet power frequency withstand r.m.s kV 230 12.9 Residual voltage test (Reference number of test report xxxxxxxxx xxxxxxxxx xxxxxxxxx xxxxxxxxx Yes kN xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 156 of 172 Page: 12.10 Maximum residual voltage for a 10kA steep current impulse (1/20μs) 12.11 Maximum residual voltage for a lightning current impulse (8/20μs) of magnitude: 12.11.1 5 kA kV xxxxxx 12.11.2 10 kA kV 300 12.11.3 20 kA kV xxxxxx 12.12 Maximum residual voltage for a 500 A switching current impulse kV xxxxxx 12.13 Long duration current impulse withstand test (Reference number of test report) 12.13.1 Charging voltage kV 336 xxxxxxxxx xxxxxxxxx xxxxxx pu of Ur 3.2 or 12.13.2 Charging current A xxxxxx 12.13.3 Virtual duration of peak μs 2000 12.13.4 Number of discharge operations 18 12.13.5 Number of grouped operations 6 12.13.6 Operations per group 3 12.13.7 Maximum interval between operations 12.13.8 Interval between operations 12.13.9 Maximum permitted change in residual voltage after long duration current impulse withstand test 12.14 Operating duty test (Reference number of test report) s 60 Cool to ambient % 5 xxxxxxx xxxxxxxxx Conditioning part 1: 12.14.1 10 kA current impulse (8/20μs), energized at 1.2 x MCOV 12.14.2 Number of discharge operations 20 12.14.3 Number of grouped operations 4 12.14.4 Operations per group 5 12.14.5 Interval between operations s 60 12.14.6 Intervals between groups min 30 xxxxxxxxx kV Conditioning part 2: 12.14.7 High current impulse (4/10μs) 12.14.8 Number of applications 12.15 Conditions for switching surge test: 12.15.1 Charging voltage kA pu of Ur or 101 xxxxxxxxx 100 2 xxxxxxxxx xxxxxxxxx 3.2 xxxxxxxxx xxxxxxxxx 12.15.2 Charging current A xxxxxx 12.15.3 Virtual duration of peak μs 2000 12.15.4 Number of discharge operations 12.15.5 Interval between operations s 60 Starting temperature for first impulse o 60 12.15.6 xxxxxxxxx 2 C ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 157 of 172 Page: 12.15.7 Energy dissipated during second impulse kJ xxxxxx xxxxxxxxx 12.16 Conditions for power frequency test at elevated levels as in IEC 60099-4, 7.5.2: 12.16.1 Interval between last long duration current impulse and power frequency test ms 100 12.16.2 Elevated rated voltage (Ur*) applied for 10 s kV xxxxxx 12.16.3 Elevated continuous operating voltage (Uc*) applied for 30 min kV xxxxxx 12.16.4 Maximum permitted change in residual voltage after long duration current impulse withstand test % 5 12.17 Power frequency voltage versus time characteristic (Reference number of test report) xxxxxx 12.18 Short-circuit test (Reference number of test report) Xxxxxx 12.18.1 High current kA r.m.s 40 12.18.2 Low current kA r.m.s 0.6 ± 0.2 12.19 Natural ageing and pollution performance test (Reference number of test report) Xxxxxx 12.20 Internal partial discharge test (Reference number of test report) Xxxxxx 12.21 Power frequency voltage applied [1.05 x MCOV] kV 89 12.22 Maximum partial discharge pC 10 12.23 Moisture ingress test (Reference number of test report) Xxxxxx 12.24 Bending moment test (Reference number of test report) Xxxxxx xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 158 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 32: STATION CLASS SURGE ARRESTERS FOR 400 KV SYSTEMS (EXTREME POLLUTION ENVIRONMENT) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 32 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 400 2.1.2 Maximum system voltage (Urn) kV 420 2.1.3 Basic insulation level of equipment to be protected kV (peak) 1425 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 Maximum ambient temperature o 40 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 Item Description 1 1.1 2.2.2 2.2.3 Unit C C C xxxxxx >E kW/m 2 2.2.6 Intensity of solar radiation 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 4 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 Continuous operating voltage kV 245 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 20 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: kA(peak) 1.1 20 xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx 840 xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 159 of 172 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) 1425 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) 1050 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 15960 3.9.2 Minimum SCD mm/kV 38 3.9.3 External flashover distance (Preferred) mm 3200 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 160 of 172 Page: 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 Maximum permissible horizontal force N xxxxxx 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester Kg Silicone polymer xxxxxx 6.4 External diameter of arrester housing mm xxxxxx 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 mm xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 161 of 172 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 162 of 172 Page: TECHNICAL SCHEDULE FOR ITEM 33: STATION CLASS SURGE ARRESTERS FOR 400 KV SYSTEMS (EXTREME POLLUTION ENVIRONMENT AND MECHANICAL LOAD BEARING) Schedule A Schedule B Surge arrester identification xxxxxx xxxxxx 1.1 Supplier xxxxxx 1.2 Manufacturer, physical address and name of factory xxxxxx 1.3 Product code: Item 33 xxxxxx 2 Operating conditions xxxxxx xxxxxx 2.1 Electrical conditions of service xxxxxx xxxxxx 2.1.1 Nominal system voltage (Un) kV 400 2.1.2 Maximum system voltage (Urn) kV 420 2.1.3 Basic insulation level of equipment to be protected kV (peak) 1425 2.1.4 Frequency of supply Hz 50 2.1.5 System earthing Effectively Earthed 2.2 Site conditions of service xxxxxx 2.2.1 Altitude m 1800 Maximum ambient temperature o 40 2.2.3 Minimum ambient temperature o -10 2.2.4 Maximum diurnal variation o 30 2.2.5 Pollution class as per IEC 60815 Item Description 1 2.2.2 Unit C C C xxxxxx >E kW/m 2 2.2.6 Intensity of solar radiation 2.2.7 Live Spray washing No 3 Electrical characteristics xxxxxx xxxxxx 3.1 Arrester classification xxxxxx xxxxxx 3.1.1 IEC long duration class 4 3.1.2 Nominal discharge current 3.2 Arrester ratings 3.2.1 Continuous operating voltage kV 245 3.2.2 Rated voltage kV xxxxxx 3.2.3 Arrester power frequency reference voltage at 1 mA resistive current kV xxxxxx 3.2.4 Nominal lighting discharge current kA(peak) 20 3.2.5 High current (4/10 μs) kA(peak) 100 3.3 Arrester steep-current impulse residual voltage with nominal discharge current front-times of: 3.3.1 1 μs (not greater than) kA(peak) 1.1 20 xxxxxx xxxxxx kV(peak) xxxxxx xxxxxx 840 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 163 of 172 3.4 Peak residual voltage for 8 x 20 μs current impulse of the following magnitudes: 3.4.1 10 kA (not greater than) kV(peak) xxxxxx 3.4.2 20 kA (not greater than) kV(peak) xxxxxx 3.4.3 30 kA (not greater than) kV(peak) xxxxxx 3.5 Operating duty test 1 3.5.1 Arrester energy capability expressed as kilojoules per kV rated kJ/kVr xxxxxx 3.5.2 Total energy absorption capability kJ xxxxxx 3.6 Temporary overvoltage capability expressed as p.u. of Um assuming maximum temperature and maximum energy absorbed just prior to application of overvoltage 3.6.1 1.20 p.u. of Um/√3 ms xxxxxx 3.6.2 1.40 p.u. of Um/√3 ms xxxxxx 3.6.3 1.60 p.u. of Um/√3 ms xxxxxx 3.7 Surge arrester expected life at 40 C and maximum continuous operating voltage, longer or equal than yrs 30 3.8 Arrester insulation withstand with internal parts removed (at sea level) 3.8.1 Lightning impulse (1.2/50 μs) withstand level kV(rms) 1425 3.8.2 Switching impulse (250/2500 μs) withstand level kV(peak) 1050 3.9 External insulation dimensions 3.9.1 Total creepage distance over external insulation (not less than) mm 15960 3.9.2 Minimum SCD mm/kV 38 3.9.3 External flashover distance (Preferred) mm 3200 3.10 Radio influence voltage (RIV) at 1 MHz measured in accordance with NEMA publication 107, when energized at the following power voltages 3.10.1 Maximum system voltage μV 100 3.10.2 Arrester continuous operating voltage μV 100 3.10.3 Arrester rated voltage μV 4 Arrester construction details 250 xxxxxx 4.1 Number of MOV elements in series per stack No xxxxxx 4.2 Number of stacks in parallel No xxxxxx 4.3 Dimensions of MOV elements 4.3.1 Outside diameter of MOV element mm xxxxxx 4.3.2 Inside diameter (if applicable) mm xxxxxx 4.3.3 Length (thickness) mm xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx o xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 164 of 172 xxxxxx 4.4 Pressure relief device installed according to IEC 99-4 4.4.1 High current kA(rms) xxxxxx 4.4.2 Low current kA(rms) xxxxxx 4.5 Filler medium of arrester (nitrogen, dry air etc.) xxxxxx 4.6 Arrester mounting xxxxxx 4.6.1 Overall height of line terminal above arrester base or mounting bracket 4.6.2 Method of mounting - insulated or earthed 4.6.3 xxxxxx mm xxxxxx Diameter of voltage grading ring (if applicable) mm insulated xxxxxx 4.6.4 Distance of grading ring from top of arrester mm xxxxxx 4.6.5 Base insulator material type xxxxxx 4.7 Line terminals xxxxxx xxxxxx 4.7.1 Line terminal with stem: xxxxxx xxxxxx 4.7.2 Diameter mm 38 Minimum length mm 125 Orientation vertical Other type of line terminal to be suitable for clamping of the following conductor: xxxxxx Material xxxxxx Type xxxxxx Cross section dimensions mm xxxxxx 4.8 Earth terminal to be provided with clamp suitable for the following conductor: xxxxxx 4.8.1 Material Copper 4.8.2 Type Strap 4.8.3 Cross section dimensions 5 Mechanical characteristics 5.1 Minimum fracture moment Nm xxxxxx 5.2 SLL N 4000 5.3 SSL- Bending N 6000 5.4 SSL- Torsion Nm 3000 5.5. Test report confirming mechanical characteristics Report reference number 6 Miscellaneous xxxxxx 6.1 Colour of housing xxxxxx 6.2 Type of housing (porcelain or silicone polymer) 6.3 Mass of completely assembled single pole arrester mm Kg xxxxxx 50 x 3 xxxxxx xxxxxx xxxxxx xxxxxx Silicone polymer xxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 165 of 172 Page: mm xxxxxx 6.4 External diameter of arrester housing 6.5 Special arrester identification other than nameplate xxxxxx 6.6 Number of instruction/application manuals to be supplied 2 6.7 Arrester housing profile designed in strict accordance with IEC 60815 with no deviations xxxxxxxxx 6.7.1 c xxxxxxxxx 6.7.2 s/p xxxxxxxxx 6.7.3 Ld/d xxxxxxxxx 6.7.4 P1 - P2 xxxxxxxxx 6.7.5 CF xxxxxxxxx 6.7.6 Profile Type i.e. open, flat, alternating, under-rib, etc. List those applicable. xxxxxxxxx ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 166 of 172 ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 167 of 172 Annex B - - Type test report summary sheet (To be completed per item) Item Number as per Annex A convention : Test 1 Insulation withstand test on the arrester housing 2 Residual voltage test 4 Long duration current impulse withstand test 5 Operating duty tests 6 Internal partial discharge tests 7 Radio interference voltage (RIV) test 9 Short-circuit tests 11 Low shortcircuit current test 12 Weather File name of electronic test report submitted Applicable page number Product code used in type test report Full product code of item offered Name of test facility and electronic file name of accreditation certificate/evidence ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Comments Outcome Passed/Failed Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 168 of 172 ageing test: 1000h 13 Bending test 15 Seal leakage test 16 KIPTS test for items 132kV and below XXXXXXXXXXXXX Notes: [1] If a type test is not submitted or not applicable to the design offered, clear justification must be provided in the comments column. [2] Should the product naming convention used in type test report differ from that of the product offered, clear unambiguous explanation must be given indicating how the product tested is applicable to that offered in the comments column provided. [3] If any, remaining type tests in SANS 60099-4 not listed above, will be requested and evaluated before factory evaluation or contract award. [4] If more than one type test is contained in a single report, page numbers must also be provided. ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 169 of 172 Annex C- Summary sheet of drawings, outlines and characteristic curves (To be completed per item) Item Number as per Annex A convention : Detail/Drawing required 1 Overall dimensions, including mounting details with drilling plan. 2 Line conductor and earth conductor clamping arrangements. 3 Line and earth terminal type details and physical dimensions. 4 Minimum electrical clearances. 5 Details of special items such as the disconnecting device or overpressure relief device. Electronic File name of drawing/sheet Product code used in Drawing/Sheet Full product code of item offered Date of Issue ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Comments Submitted (Y/N) Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 6 Insulating base type details and physical dimensions (where applicable). 7 Total creepage and SCD indicated 8 V-I characteristics (protective level characteristics) at 8/20 µs, 30/60 µs and 1/2 µs front (steep current) impulses 10 Temporary overvoltage withstand capability curve, with and without prior duty. 170 of 172 11 12 Notes: [1] If a drawing or characteristic curve is not submitted or not applicable, clear justification must be provided in the comments column. Omission of key inofmration may result in disqualification. ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: 171 of 172 Page: [2] Characteristic Curves submitted as part of a test report and/or data sheet are not acceptable. Curves shall be submitted as drawings that contain the manufacturers name, logo and a unique drawing number as a minimum [3] Should the product naming convention used in the drawing/sheet differ from that of the product offered, clear unambiguous explanation must be given indicating how the product indicated is applicable to that offered in the comments column provided. [4] Clear unambiguous definitions of rated voltage, reference voltage and protective level [5] AC voltage-resistive current curves from 20°C to 180°C and Region of thermal stability information may be required before contract award or to be made available during factory inspection ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB. Document Classification: Controlled Disclosure SPECIFICATION FOR STATION CLASS METAL OXIDE SURGE ARRESTERS Unique Identifier: 240-75540566 Revision: Page: 172 of 172 Annex D- Deviations and Declaration (To be completed per item) Item Number as per Annex A convention : Deviation Comments 1 2 3 4 5 6 7 Notes: [1] For each item, all deviations to any requirement in this specification and associated technical schedule or annex (A-C) must be listed above with clear explanations/ justification with regards to fitness for use for the full expected life of the product. Declaration by supplier: With the exception of the above deviations, this specification, associated technical schedules, factory evaluation and annexes together with the requirements contained within, will be fully complied with in the manufacture, testing, supply, provision of drawing and documents, packaging, labelling, transport and delivery of the product being offered, amongst others. Further it is declared that all information provided has been checked and is correct. Signature______________________________________ Date: _______________ Full Name and Designation of Authorised Representative:____________________________________________________ ESKOM COPYRIGHT PROTECTED When downloaded from the WEB, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorized version on the WEB.