FPGA Prototyping Board Realization
I.
Work Involved:
Design, realization, testing and delivery of Xilinx Virtex 7 based FPGA proto-typing
board for processor design validation.
II.
Input to Prime Contractor:
VSSC will provide a specification and block diagram of FPGA proto-typing board.
III. Specifications for FPGA proto-typing board realization:
General specifications are given in Annexure I.
The specification of the work, Block diagram/deliverables are given in Annexure
II.
Review/Clearance stages for the activity is given in Annexure III.
General terms and conditions are given in Annexure IV.
Questionnaire given in Annexure V is to be filled completely by the vendor and is
to be submitted along with the offer.
Activities:
IV.
Vendor has to carry out the following activities. The details of each stage are
given in Annexure I.
1. Design & development of FPGA proto-typing board
2. Fabrication, Assembly, Testing & supply of FPGA proto Board, as per VSSC
Specifications.
Deliverables:
V.
The specification for the work/deliverables is given in Annexure II.
Notes (Important)
1.
Parties should give offer in 2 parts. Part I should contain the Technical
Specifications including compliance to all the requirements in Annexures I to IV,
Commercial Terms, Answers to the Questionnaire (Annexure V). Part II should
contain Price Bid with breakups.
2. Separate sealed covers should be submitted for Part I and II.
ANNEXURE I
General Specifications
I.
Work Involved:
Design, realization, testing and delivery of Xilinx Virtex 7 based FPGA proto-typing
board for processor design validation.
II. Features of the proto-typing board
1.
Virtex7 series FPGA (XC7V585T-1FFG1761C)
2.
16MB program memory
3.
512KB data memory
4.
Board supports 100MHz operation
5.
1553 interfaces
6.
Ethernet interfaces
7.
RS232 and JTAG interface for testing
8.
ADC and DAC circuits
III. Input to Vendor:
VSSC will provide a specification and block diagram of FPGA protoyiping board.
IV.
Specifications for the Work:
1.
Design & development of FPGA Proto board
I.
II.
III.
Schematic Design, PCB design GERBER Generation as per MIL guidelines
& VSSC guide lines
RTL, VHDL & GUI development for proto-typing board
Test codes for verification of board functionality
2. Fabrication, Assembly, Testing & supply of FPGA proto Board, as per
VSSC Specifications
I.
II.
Multi-layer PCB Fabrication
Procurement of Virtex-7 FPGA
III.
Procurement of Industrial / MIL grade Components like Memories, MIL
1553 devices, ADC,DAC, Level Translators, Mux, Connectors, Power
Supply Modules
IV.
PCB assembly (for SMD & BGA components)
V.
VI.
PCB Testing for functionality verification
Delivery, Installation and training
ANNEXURE II
Detailed Specifications of the Work
1. Design specification finalization
a. Understanding the design requirement
b. Block diagram creation
c. Input and output interface
d. Functional requirement
e. Component part no. finalization and its availability for all kinds of applications
like Space, military, industrial and commercial
f.
IO calculation and power calculation
2. Design Analysis
a. Power section design analysis
b. Analog section design analysis
c. Digital section design analysis
d. Mixed section (ADC/DAC) design analysis
e. Core section (FPGA) design analysis
f.
Input and output section design analysis
3. Simulation and Schematic entry
a. Simulation of analog section, mixed section and other required interfaces.
b. Tool used for simulation: Multisim, MATLAB, SPICE, Filter and other online tool.
c. ORCAD Cadence tool is used for schematic entry
4. PCB Design and its guidelines
a. Allegro tool used for PCB design
b. Placement guidelines
c. Power section guidelines
d. Clock routing guidelines
e. DDR3/DDR2 and high speed guidelines
f.
Termination guidelines
g. Power plane as per current requirements
h. Signal Integrity (SI)
i.
Power Distribution Network
j.
PCB stack-up
5. PCB manufacturing
a. Impedance controlled PCB manufacturing
b. BBT (Bare board test) report from manufacturer
c. DFM guide to be followed
6. Component procurement
a. Components are procured from certified distributers like Digi-key and Mouser
b. COC (Certificate of compliance) provided from distributor
7. PCB assembly
a. Impedance report from assembler
b. BGA inspection report
c. DFA guide to be followed
8. Enclosure design
a. Panel cut- out
b. EMI shielding
c. I/O connector and cabling
d. Conduction cool chassis design
9. Thermal management
a. Thermal analysis and simulation
b. Fans
c. Heat sinks
d. Thermal pads
10. Board bring-up
a. Visual Inspections
b. Alignment
c. Solder shorts
d. Cold test
e. Power on
11. Functional testing
a. FPGA/Processor configuration
b. Interface testing by developing code for FPGA/Processor for each interface
c. GUI development
d. Integrated test code development
e. Application code development
12. Environmental testing
a. EMI/EMC
b. Vibration
c. Thermal
13. Clients verification and confirmation
a. Block diagram and major component confirmation from clients
b. Schematics confirmation
c. Mechanical design confirmation
d. ATP (Acceptance test procedure) confirmation
e. Final confirmation of GERBER before manufacturing
14. Documentations
a. Hardware design manual generation
b. Software design manual generation
c. ATP (Acceptance test procedure) generation
15. Delivery to VSSC
a. Installation
b. Demonstration
c. Training & Post installation support
List of Deliverables
1. Fully tested FPGA proto boards
2. FPGA downloading cable etc
3. All mating connector pairs used on the board
4. Test codes to test various interfaces and functions
5. All VHDL designs and test benches developed for interfaces and board
testing.
6. PCB design details like schematic, placement diagram, GERBER data, drill
details, net list and PCB coupons.
7. Complete Hardware, schematic, design details etc
Annexure III
Review/Clearance stages for the activity is given below
Sl No
Activity
Responsible
1
Delivery of specification and Block diagram
VSSC
2
Schematic preparation
Vendor
3
Schematic clearance
VSSC
4
PCB design, fabrication and finalization of
components
Vendor
5
PCB design clearance
VSSC
6
Component list clearance
VSSC
7
Delivery of wired and tested proto type board with
Vendor
associated software tools/utilities
8
Onsite testing and Clarence of FPGA proto type
Vendor
board and associated tools
9
Final clearance of FPGA Board
VSSC
ANNEXURE IV
General Terms and Conditions
1. Party should quote separately for all activities like FPGA board design, component
cost, fabrication, testing etc.
2. The offer should contain information on all the tools including version number used
at various stages of board design.
3. All activities shall be completed in six months from the issue of purchase order.
4. During prototype evaluation, if any issue or deviation related to board
design/fabrication is detected, which requires correction, it has to be carried out by
the party without any financial implications on VSSC.
5. Review and clearance at intermediate stages will be done as given in Annexure III.
ANNEXURE V
Questionnaire
1. Prime contractor details
i. Name of the prime contractor
ii. Geographic location of the prime contractor
iii. Date of establishment of the company
iv. Experience in FPGA board development activities for Military/High
Reliability/Space/Defense applications
v. Experience in FPGA board development activities with the Government of India
vi. Number of Xilinx Virtex 7 FPGA based designs completed in the last three years
vii. Number of Xilinx Virtex 7 FPGA based designs delivered to Government of India
in the last three years
viii.Number of FPGA based proto typing boards delivered to VSSC in the last five
years.
ix. Proposed man power allotment split up for these activities and details of their
work experience in FPGA board development realization arena
x. Mention the certification(s), if any, awarded to the prime contractor regarding
the quality of work
xi. Does the prime contractor have a seamless maintenance contract with Xilinx
and other FPGA vendors? Give details
COMPLIANCE MATRIX
Sl No
Description
Status
Designed and supplied FPGA Board should meet
1
all the specification mentioned in the attached
Yes/No
document.
2
3
All the activities to be completed within 6 months
for the date of purchase order.
All the items mentioned in the List of deliverables
Yes/No
Yes/No
to be delivered to VSSC after completing the work.
4
Party should follow the review/clearance
Yes/No
milestones mentioned in the document.
5
Whether the party has prior experience in Virtex 7
Yes/No
FPGA board design and realization?
6
Whether the party has supplied any Virtex 7
FPGA board to VSSC?
Yes/No
Remark