Proceedings of the International Conference Timber Bridges ICTB2010 Lillehammer, Norway September 12 -15, 2010 Editors: Professor Kjell A. Malo Chief Engineer Otto Kleppe Chief Engineer Tormod Dyken Organizers: Norwegian Public Road Administration NTNU, Norwegian University of Science and Technology NTI, Norsk Treteknisk Institutt Innovation Norway Secretariat: Norwegian Public Road Administration P.O Box 8142 Dep NO-0033 Oslo, Norway www.vegvesen.no © ICTB 2010 & Tapir Academic Press, Trondheim 2010 ISBN 978-82-519-2680-5 This publication may not be reproduced, stored in a retrieval system or transmitted in any form or by any means; electronic, electrostatic, magnetic tape, mechanical, photocopying, recording or otherwise, without permission. Copyright remains with the authors. Layout: The editors Printed and binded by: Tapir Uttrykk, Trondheim, NORWAY Tapir Academic Press publishes textbooks and academic literature for universities and university colleges, as well as for vocational and professional education. We also publish high quality literature of a more general nature. Our main product lines are: Textbooks for higher education Research and reference literature Non-fiction We only use environmentally certified suppliers. Tapir Academic Press NO–7005 Trondheim, Norway Tel.: + 47 73 59 32 10 Email: forlag@tapir.no www.tapirforlag.no Publishing Editor: lasse.postmyr@tapir.no Preface Over the past twenty years, timber bridge construction has gathered headway in many countries. Research in the area has produced significant results; new materials and connections have been developed and various structural systems have been explored. New developments have been presented in journals and at general timber construction conferences. The time was now ripe for a specialized international conference on timber bridges to present the state of the art. In Norway, the ready availability of timber and the tradition of utilizing timber in houses and other structures make it natural to consider timber an adequate construction material for bridges with spans of up to 100 meters or even more. Today, there are many timber bridges in Norway – both road and pedestrian bridges. Since 1995, the Norwegian Public Roads Administration has built more than 100 timber bridges with spans up to 70 meters. The main objective of the conference ICTB2010 at Lillehammer was to showcase and discuss the state of the art in timber bridge technology. The conference topics were: • Design aspects • Environmental aspects • Historical bridges • Protection and durability • Monitoring • Timber bridge aesthetics • Components, connections and detailing • Pedestrian bridge projects • Bridge decks • Composite bridges The primary emphasis of the conference was on the design of durable, environmentally friendly and cost-efficient timber bridges. Our hope is that ICTB 2010 can serve as a source of inspiration for designers, researchers, architects and others, working within the field of timber bridges. Lillehammer, September 2010. On behalf of the facilitating organizations, Børre Stensvold Bridge Director, Norwegian Public Roads Administration Conference Chair. International Scientific Committee Professor em. Heinrich Kreuzinger, Technische Universität München, Germany Professor Kurt Schwaner, Biberach University of Applied Sciences, Germany Professor Gerhard Schickhofer, Graz University of Technology, Austria Professor em. Aarne Jutila, Helsinki University of Technology, Finland Professor Robert Kliger, Chalmers University of Technology, Sweden Research Engineer James Wacker, USDA Forest Products Laboratory, USA Professor Kjell Arne Malo, Norwegian University of Science and Technology, NTNU, Norway Amanuensis Nils Ivar Bovim, The Norwegian University of Life Sciences, Norway Steering Committee Bridge director Børre Stensvold - Conference Chair, Norwegian Public Roads Administration Mr Erik Aasheim, Conference Co-Chair, Norsk Treteknisk Institutt (NTI) Professor Kjell Arne Malo, Programme Co-Chair, Norwegian University of Science and Technology, NTNU Mr Otto Kleppe, Programme Chair, Norwegian Public Roads Administration Organising Committee Mr Otto Kleppe, Chair Norwegian Public Roads Administration Mr Nils Ivar Bovim, The Norwegian University of Life Sciences Mr Rune B. Abrahamsen, Sweco Norway Mr Åge Holmestad, Moelven Limtre AS Professor Kjell Arne Malo, Norwegian University of Science and Technology, NTNU Mr Erik Aasheim, Norsk Treteknisk Institutt (NTI) Mr Trond Arne Stensby Norwegian Public Roads Administration Mr Tormod Dyken Norwegian Public Roads Administration Contents Key note lecture Kurt Schwaner, Germany: Timber Bridges - different countries, different approaches ..................... 1-20 Design aspects Part I Michael Flach, Austria: How to design timber bridges ...................................................................... Per Kr. Ekeberg, Norway: Technical concepts for long span timber bridges .................................... Hauke Kepp, Norway: Thermal actions on timber bridges ................................................................ Kolbein Bell, Norway: Structural system for glulam arch bridges .................................................... 21-28 29-36 37-48 49-66 Design aspects Part II João Nuno Amado Rodrigues, Portugal: Use of composite timber-concrete bridges solutions in Portugal ........................................................ 67-78 Jarle Svanæs, Norway: Environmental timber bridges – verification of material properties of Kebony modified wood ......................................................... 79-88 Hilde Rannem Isaksen, Norway: Construction cost of Timber Bridges in Norway –A comparison with Steel and Concrete ............................................................................................. 89-98 Ove Solheim, Norway: New 4-lane Mjoesbridge in timber? ............................................................. 99-106 Environmental aspects Johanne Hammervold, Norway: Environmental analysis of bridges in a life cycle perspective ........ 107-118 Jarle Svanæs, Norway: Environmental friendly timber bridges – Environmental improvement through product development .............................................................. 119-122 Historical Bridges Tsuneo Igarashi, Japan: The 62nd reconstruction of a traditional wood bridge ................................ 123-130 Guillermo Iñiguez-Gonzáles, Spain: Remarkable ancient timber bridges up to the 1850´s. Part I: general review........................................................................................................................... 131-138 Miguel C. Fernández-Cabo, Spain: Remarkable ancient timber bridges up to the 1850´s. Part II: case studies and breakthroughs................................................................................................ 139-156 Protection and Durability Otto Kleppe, Norway: Durability of Norwegian timber bridges ....................................................... Anna Pousette, Sweden: Outdoor tests of timber beams and columns .............................................. Masahiko Karube, Japan: Report of the collapsed wooden bridges in Japan .................................... Elisabet Michelson, Norway: Polyurea based bridge membrane on wooden bridges ....................... 157-168 169-178 179-194 195-204 Monitoring Thomas Tannert: Structural health monitoring of timber bridges ...................................................... 205-212 Anders Gustavsson, Sweden: Health Monitoring of timber bridges .................................................. 213-222 Tormod Dyken, Norway: Monitoring the moisture content of timber bridges .................................. 223-236 Antti Karjalainen, Finland: Bridge Information Modelling (BIM) and Laser Scanning In Renovation Design, Case Pyhäjoki Bridge ..................................................................................... 237-242 Jim Wacker, USA: Development of a Smart Timber Bridge Girder with Fiber Optic Sensors ......... 243-252 Timber Bridge Aesthetics Richard J. Dietrich, Germany: Six timber bridges of special interest ................................................ 253-258 Yngve Aartun, Norway: Timber Bridge Aesthetics –Design and function (+ tradition) .................... 259-266 Bernt Jakobsen, Norway: Spectacular Wooden Truss Bridges as Traffic Safety Enhancing Measures ....................................... 267-276 Components, Connections and Detailing Lars Bergh, Norway: Construction of timber bridges by prestressing prefabricated segments ......... 277-280 Bjørn A. Lund and Matteo Pezzucchi, Norway: Development of a new barrier system for stress laminated timber road bridge decks ........................ 281-296 Kjell Arne Malo, Norway: On Connections for Timber Bridges ........................................................ 297-312 Abdy Kermani, United Kingdom: Developments in stress-laminated arch construction for footbridges ................................................. 313-320 Pedestrian Bridge Projects Rolf Broennimann, Switzerland: Design, construction and monitoring of a bowstring arch bridge made exclusively of timber, CFRP and GFRP ................................................................. 321-328 José L. Ferández-Cabo, Spain: Construction aspects of a 19.2 m Timber Truss cantilevered view walkway in Vitoria, Spain ...................................................................................... 329-334 Anssi Laaksonen, Finland: Malminmaki Pedestrian Overpass .......................................................... 335-340 Julio Vivas, Spain: Design and installation of a covered timber footbridge over the A8 motorway in Bilbao, Spain .................................................................................................................. 341-350 Bridge decks Mats Ekevad, Sweden: Prestressed Timber Bridges - Simulations and experiments of slip .................................................... 351-358 Roberto Crocetti, Sweden: Anchorage systems to reduce the loss of pre-stress in stress-laminated timber bridges ..................... 359-370 Rune B. Abrahamsen, Norway: Bridge deck rehabilitation using cross-laminated timber .................................................................... 371-382 Composite bridges Aarne Jutila, Finland: Wood Concrete Composite Bridges – Finnish Speciality in the Nordic Countries ............................. 383-392 Jeno Balogh, USA: Testing of Wood-Concrete Composite Beams with Shear Key Detail ................................................ 393-398 Leander A. Bathon, Germany: Performance of single span wood concrete - composite bridges under dynamic loading .................. 399-402 International Conference on Timber Bridges (ITCB 2010) KEY NOTE LECTURE Timber Bridges - different countries, different approaches 1968: University of Stuttgart, Civil Engineering 1974: Engineering Office in Stuttgart 1981: Self Employed Engineer, Mainly Timber Constructions 1987: German Timber Council, Düsseldorf Since 1996: Institute of Timber Engineering, University Biberach - R+D- Projects - Member of DIN (Timber constructions, Bridges, Building physics) - Expertise Kurt SCHWANER Prof. Dipl.-Ing. Chair Institute of Timber Engineering University of Applied Sciences D 88400 Biberach Germany schwaner@fh-biberach.de Summary A brief overview shows important steps in the development of timber bridges from the early simple timber logs for pedestrians in the past to modern bridges of today. Three different means for developments in wooden bridges are: new structures, new materials or new connections. Using these new concepts in addition with constructive protection durable and economic bridges for extreme wide spans or high loadings can be built. Timber buildings in general and bridges in particular require careful design and execution. The design properties and the low energy consumption, increasing energy costs and disposal problem of other building material lead to increasing importance for timber in bridge constructions. A bridge is like a living organism. It requires frequent health check-ups and maintenance, and its lifespan is 50 years on the average. With limited resources and an ageing bridge population, bridge owners need reliable information on bridge health in order to manage their bridge inventory efficiently and economically. 1. Introduction Bridges connect people, regions, countries or continents. They inspire poets, travellers, and also engineers. No other structure has such a close relationship of function and form. The location alone often puts a bridge directly into the spotlight which means a high burden of responsibility on landscape or town planners. In order to create a successful, durable and aesthetic structure it is important for architects, planners and construction companies to work together from the very beginning. Simple timber logs were the early steps to surpass barriers. The first timber bridge mentioned in documents 3000 BC is the bridge of Pharaoh Menses crossing the Nile. Up to now in Asia similar simple beam or cantilever bridges are used The most important criteria for a decision to build a timber bridge are durability and long lifespan with low maintenance needs. Damages to construction components of wooden bridges only happen when planning or construction is carried out improperly and wrong material is used. The reasons for damage lie almost exclusively in the lack of protection. It is of outmost importance for the planning and construction of bridges to consider an extensive protection concept, which includes design, material choice and detail of construction. Construction components of timber bridges have been classified in Germany according to DIN 1074:2006-09 Timber Bridges into “protected” and “unprotected” classes in order to measure or test 1 International Conference on Timber Bridges (ITCB 2010) their durability as well as the effectiveness of certain construction modes. This is the only way to compare the various types of wooden constructions among each other and with constructions of other materials. Protected elements do not need any chemical treatment. T. Dyken: Most modern timber bridges in Norway have exposed frame structures, as cladding is less desirable. Therefore other methods of timber protection have to be used. In Norway chemical timber preservatives are restricted but not forbidden. However, CCA-impregnated timber has to be disposed of as hazardous waste. These circumstances have led to a practise of double impregnating as the preferred method for protecting load-bearing structures of timber bridges. This is done by first making BS timber out of CCA treated laminate and then pressure-treating the finished component with all its holes and cuts with Kreosot. Additionally, in order to protect the top of beams and arches against the weather and to keep moisture from entering vertical cracks, in recent years metal sheet coverings are used more often. While sheet copper might seem an expensive choice, it is less work intensive and more pleasing to the eye than for example zinc. The road directorate’s bridge division – the central authority – has also taken an active part in the development of modern timber bridge construction, both financially and practically through research and development programmes. Especially the comprehensive research programme “timber bridges” which is sponsored under the name “Nordic Wood” by all Scandinavian national road authorities as well as industrial partners needs mentioning here. Figure 1 Figure 1 Vihantasalmi Bridge, Mäntyharju FIN, 1999, SLW60, l = 150 m, span = 42 m, width = 14 m 2. New Concepts for load bearing Structures and Constructions The trend in recent years to more use of timber in the construction of bridges is probably due to the development of appropriate structural systems. One of the biggest demands is still a solution to problems with durability of timber which is constantly under the influence of moisture. Constructive timber protection is of the utmost importance. On the other hand, examinations of timber bridges often also show damages through corrosion of the steel components or other metal connection devices. 2 International Conference on Timber Bridges (ITCB 2010) 2.1 Round Wood Burbach Niederdresselndorf Roundwood Bridge of, D, 2008 Here is a successful example of a standardised procedure which enabled the low-cost construction of a timber bridge suitable for heavy load vehicles. This standardised bridge is now available for other communities. For the bridge „Zum Markt“ regional sourced timber was used, mainly spruce and larch. Seven roundwood beams of approximately 70 cm diameter bear the load. Squared timber mounted crosswise on top of the beams spread the load evenly. The carriageway surfacing is made from two layers of 33 mm pressure treated laminated veneer lumber with an intermediate weather seal of welded asphalt sheeting. A diagonal banister protects the timber structure from moisture. Span is up to 20 m, Load bearing up to 60 tons. Figure 2, Figure 3. Figure 2 Burbach Bridge of Roundwood, D, heavy load, prototype Figure 3 Seven roundwood poles, diameter 70 cm, 2 layers LVL Kerto, pressure impregnated Usability: Heavy load vehicles up to 60t (DIN report 101). Span: Structural calculations and construction procedures exist for spans of 6,00 m, 9,00 m and 12,00 m. Load-bearing structure: for the length usually untreated spruce, larch, fir or douglas fir with a diameter of 40 to 75 cm, crosswise untreated squared timbers of larch or Douglas fir Surface: 30 mm impregnated laminated veneer LVL, bituminous mastic asphalt sheet, This bridge provides an attractive alternative to reinforced concrete bridges on agricultural or forestry roads. 3 International Conference on Timber Bridges (ITCB 2010) 2.2 Box-Beam Box-Beam, Bridge Weikersheim, 2000 Construction: the glulam main beam is glued together to make a hollow box, which is protected by bituminous mastic concrete. Inside the box pipes are integrated. Lighting is incorporated in the banister. The bridge uses the single cell box beam in order to reduce the material needed by about 30% compared to a glued block cross section. Therefore the bridge with a span of 22,50 m and 5,00 m width costs only Euro 760/m² Figure 4, Figure 5. Figure 4 Pedestrian bridge Weikersheim, 2000, span = 22,50 m, width = 2,50 m, bituminous mastic as water protection Figure 5 Box-type construction, single glulam girders glued together 4 International Conference on Timber Bridges (ITCB 2010) 2.3 Wildlife Bridge Wildlife Bridge Wilmshagen D, 2004 Roads block the natural pathways of animals. Every year accidents involving wildlife cause around 325 Mio Euro in damages and end often deadly for the animal. In Germany up to now there are only about 30 wildlife crossing bridges for 11800 km of motorway. Each bridge costs between 2.5 and 3 Mio Euro. Figure 6 Figure 6 Wildlife Bridge Wilmshagen D, 2004 A comparison of timber versus concrete structures leads to building the bridge in timber. The truss height of 90 cm is comparable with that of concrete. Due to the lower weight the foundations are slimmer. The construction time is lower but cost and maintenance are comparable to concrete. Three-hinged arch, span 27 m, length = 55 m, 1675 m² bridge deck, 600 m³ timber, 66 tons steel, 780 m³ concrete for foundations, construction time all together 3 month, timber work 2 weeks. Figure 7 Figure 7 Arrangement of glulam arches, roof covering 5 International Conference on Timber Bridges (ITCB 2010) Because of the optimal waterproofing on the top and the effective ventilation in longitudinal direction the total construction does not need any biocide treatment. To prevent dirt and dust inside the bridge a protective coat without chemical treatment is used. Even in the worst case when underneath a vehicle is burning the timber construction performs better than a concrete shell. Concrete looses its compression strength with 650° C. The surface of timber will be covered with a coal layer. Within one hour the coal thickness is only 40 mm. The inner part of the timber shows no loss of its resistance. 3. New Concepts for Materials 3.1 Glued-Blocks Glued laminated timber (glulam) is the most important material for bigger constructions and complies with all the requirements. Curvatures even multi-axle shapes are possible almost without any problems. As a general rule 33 mm thick boards were layered and glued together. The maximum height of the elements is up to 3,00 m. With solid timber finger jointing almost any length of the lamellas is feasible. Transport and the maximum length of the press bed limit the length of glulam from 30 to 60 m. Due to fabrication and property of material e. g. width of boards the width of a lamella is limited from 22 to 26 cm. Glued-blocks are a further development of glued laminated timber. The technology of gluing is to take finished glulam-beams and glue them over the width together to a block. The width of a block is according to the restrictions of transport limited to 4,00 till 4.50 m. The glue line is either horizontal or vertical range. Figure 8, Figure 9 Figure 8 Glued-block with vertical joints Which location of the two glue-lines is to be used depends on the curvature of the block. In plan view you choose horizontal joints. In elevation view you use vertical joints. For a two axial curved member it is crucial to have the glue-lines in the plane of less curvature in order to reduce the pressure in the bigger radius. When using large-size glulam elements conditions of production affect unevenness of the surface. For gluing these elements it is necessary to use special adhesives. They must be joint filling. DIN 1052 require a maximal thickness of the glue-line of 2 mm. Figure 10. 6 International Conference on Timber Bridges (ITCB 2010) Figure 9 Glued-block with horizontal joints When using large-size glulam elements conditions of production affect unevenness of the surface. For gluing these elements it is necessary to use special adhesives. They must be joint filling. DIN 1052 require a maximal thickness of the glue-line of 2 mm. Figure 10 Figure 10 Manufacturing glued block, press of biaxial curved glulam Bridge „Akkerwinde“ Sneek NL, 2008 In Sneek NL there is bridge designed and constructed as a monument for the Region. The bridge incorporates several innovations. Especially the new method of timber modification seems to point to new possibilities for timber construction. The span is 32,00 m, the width is 12,00 m (double line) and the height is 15,00 m. The bridge is designed for 60 tons. The components were twisted and glued en bloc, a novelty in timber technology. Figure 11 The structural system is a spatial curved lattice framework of glued-bloc members with a suspended steel deck. Figure 12, Figure 13 Here for the first time the big glued-bloc members of the latticed framework are specially treated. Modified timber was applied. Pine wood from New Zealand was acetylized and after strength testing was laminated as glulam. 7 International Conference on Timber Bridges (ITCB 2010) Figure 11 Bridge „Akkerwinde“ Sneek NL 2008 SLW 60 Figure 12 Glued-block, Brücke „Akkerwinde“ Sneek, twisted and 3 dimentional curved Figure 13 Assembly of crown steel connection with glued in rods 8 International Conference on Timber Bridges (ITCB 2010) 3.2 Cross Laminated Timber CLT The massive-timber-construction technique, defined by the building product cross laminated timber (CLT), was invented in the 90's of the 20th century and is characterized by consistent development and international increasing establishment in numerous areas of construction. The first time we have a material which is effective in two directions (e.g. load bearing). It consists of at least three layers of softwood board which are glued together at rectangular angles. Figure 14, Figure 15 Figure 14 Cross-laminated-timber CLT Figure 15 Production CLT Bridge in Mühlhausen near Affing, 1996, footbridge This bridge was a pilot project. It is built from a single board cross-laminated –timber CLT of spruce (Lenotec). The thickness of the boards is 17 and 27 mm. The CLT consists of crosswise glued boards. The span is 7,30 m and the width is 1,72 m. The necessary jacking pressure for the gluing generated with vacuum. The different layers of the boards were adjusted and evacuated. On top of the CLT a 33 mm thick LVL Kerto Q is glued. The LVL is impregnated and forms both protection and wear-and-tear layer for the bridge. A 50 mm edge of the Kerto board over the bridge 9 International Conference on Timber Bridges (ITCB 2010) lengthwise also covers the protection boards on the site. Figure 16. Figure 16 Bridge Mühlhausen, cross-laminated-timber CLT, prototype Bridge over B 85 Ruderting D, 1998 As part of the bypass road of Ruderting 1998 a rural road bridge for 30 tons was built. Figure 17. Figure 17 Ü. d. B 85, Ruderting D, 1998, SLW 30/30 The load-bearing structure consists of a truss with inclined tresles out of glulam of larch and with four T-beams of glulam of spruce. The width is 40 cm, the height 55 to 75 cm the total length 30 m and the span 11,70 m. The slab consists of seven layers cross-laminated-timber with 22 cm thickness. Figure 18, Figure 19. To reduce the rolling shear stress at the bottom layer of the CTL board a 27 mm intermediate layer of Kerto was glued on. To transmit the shear forces the bridge deck is connected to the web girder with glued in steel rods of 30 mm diameter as well as threaded bars. CLT board is especially suited for surface boards in road bridges with their high single loads. 10 International Conference on Timber Bridges (ITCB 2010) Figure 18 Bottom view, glulam girders, LVL underside, inclinated column Figure 19 Detail cross section 11 International Conference on Timber Bridges (ITCB 2010) Ganderbach-Bridge Barbian Kollmann Südtirol I 2009 The Ganderbach Bridge (Barbian South Tyrol) curved in the plane and built with CLT. Eleven layers of CLT each 84 mm thick staying on edge and glued together form the main beam. Figure 20 to Figure 22. The cross section is a one-piece triangle. The bridge is 19,35 m long in the middle of the radian measure. Width changing from 2,34 m to 3,06 m. Wide enough to allow an emergency 2 vehicle to cross. The life load is limited to 5 kN/m . Figure 20 Ganderbach-Brücke Kollmann Südtirol I Due to the bending capabilities of the 11 layers CTL, each 3-layered thick, in the plan view the radius of curvature of minimal 25,50 m was achieved. Figure 21 Detail deck and railing Figure 22 Cross section midspan, x = l/2 The longitudinal girder of larch timber consists of 80 x 80 mm, with 40 mm thick planks attached with concealed connectors. A double layer of split larch shingles effectively protects the timber. 4. Developements of Connectors 4.1 Stress Laminated Deck (Pre-stressing perpendicular to the Grain) This construction method was originally developed in Canada 40 years ago to repair the rotten decks of timber or steel bridges. The simplest form of QS-slabs are vertically placed boards, planks or squared timber which have been combined by pre-stressing steel rods. This leads to the load being distributed to parts of the slab not directly under pressure. The pre-stressing prevents movement of the single boards against each other and therefore friction forces cause the static function of the whole deck. Figure 23. 12 International Conference on Timber Bridges (ITCB 2010) Figure 23 Stress-laminated-deck (Prestressing perpendicular to the grain), distribution of a single load to the support The load bearing behaviour of the slab leads to transversal bending. However, the pre-tension pressure can easily balance the possible flexural tensile stress. As the pre-stressing forces at the edge of the slab would be too high for the soft wood of the main slab material, often hard wood of steel profiles are used as end beams to induce the pre-stressing. The forces are taken from the pre-stressing rods into the timber by nuts and metal plates. If the pre-stressing forces diminish over time due to shrinkage or creeping, it is always possible to re-adjust them. This cross-dimensional stressing leads to a high dimensional stability and to a very stiff deck which is suitable for very high wheel loads. The deck forms a stable, immobile base on which a permanent seal can be placed. This leads to a reduction of minimal height of the structure compared with a structure of main and subsidiary beams. Span widths of 6,00 to 12,00 m can be achieved economically, while almost any width is possible in these constructions. Loads of up to 60 tons are achieved. The load bearing ability is restricted by the Figure 24 Tynset Bridge N, 2001, SLW 60, l = 124 m, span = 70 m, width = 10 m, prestressed laminated deck 13 International Conference on Timber Bridges (ITCB 2010) available width of the planks (and therefore the thickness of the deck). Tynset-Bridge N 2001 The support structure consists of three circular arches, two small ones of solide glulam with a span of about 26,50 m and one large arch with a span of 70 m. The main arch, which is a two parallel glulam truss arch, supports 12 vertical steel hangers, each of which carries a secondary steel beam supporting a stress laminated timber deck. The bridge has two lanes for ordinary road traffic and one lane for light (pedestrian/cycle) traffic. The total width (between the parallel arches) is 11,70 m. Figure 24, Figure 25. Figure 25 Detail unfinished slab Forest-Road-Bridge Wila CH The one lane forest road bridge in Wila has no load limit. The bridge is a special case because the deck slab is stress laminated and curved in plan view. The 3 glulam beams of spruce are 18,00 m long 1,17 m wide and 30 cm thick. The beams were glued together on the building site. The boundary element of the slab is plywood of beech to ensure the load distribution of the prestressing. The waterproofing on top is a foil and asphalt. Figure 26, Figure 27. Figure 26 Forest road bridge in Wila CH, curved stress laminated deck (prestressing perpendicular to the grain) 14 International Conference on Timber Bridges (ITCB 2010) Figure 27 Detail, 3 prefabricated curved glulam girders 4.2 Glued in Rods Limiting factor in a timber structure is usually the low performance of the joints or connections. Joints using glued-in rods have shown high performance. The adjustment of the stiffness of the timber and the glued-in rod minimises the loss of stiffness of the complete connection. The higher but only local deformations have no significant influence on the stiffness element. Global measurements cover the influence of the glued connection because of variance of the modulus of elasticity. Figure 28. Figure 28 GSA-components: threaded bars; GSA-resin and glulam Larger structures must be transported in sections. Therefore a jointing technique is required which uses the higher performance of factory gluing and the simple and reliable mechanical joint by use e.g. of steel pins or bolts at the erection place. High performance can only be achieved if any of the influencing parameters are near to the optimum. This requires a reliable control of the design and of the production process. This is the main reason for a factory made connection, where the production is made under better controlled climatic and working conditions. Bridge „Akkerwinde“ Sneek NL, 2008 (s. 3.1) The kind of connectors turned out to be of high importance. In this case glued-in rods were chosen. The requirements of the connectors are high capacity and low visibility. Glued-in rods are proofed 15 International Conference on Timber Bridges (ITCB 2010) Figure 29 Bridge „Akkerwinde“ Sneek NL 2008 SLW 60 in Germany up to diameter 30 mm. To get a rigid connection the use of diameter 48 mm was necessary. Figure 29. The length of the rods exceed 2,00 m. They are drilled trough the chords into the diagonals. There was no experience with this kind of connection. It was necessary to execute various full-size tests. As bonding agent epoxy resin was used. The total amount of resin was 2,5 tons to glue in the rods. Figure 30. Because of edge distances and the big diameters the net cross section has to be taken into Figure 30 Connection with glued in rods before pressure grouting. Bridge „Akkerwinde“ Sneek“ NL 2008 SLW 60 16 International Conference on Timber Bridges (ITCB 2010) calculation. Some of the construction elements had only 50% remaining of the cross section. 4.3 Timber-Concrete-Composites TCC The idea of timber-concrete composites is to combine the high tensile strength of timber with the high compression resistance of concrete. The application started with building constructions in new buildings and in renovation. Figure 31. In Germany hybrid bridges with block-glued timber as load-bearing element of bridges is only used for the construction of pedestrian-and bicycle use. Main beams with high stiffness and stability of dimension can be produced by block-glued timber. For road bridges these hybrid cross sections can be used alternatively to conventional methods of construction. The shear forces were transmitted by yielding mechanical connectors or by direct contact between timber and concrete. The stress distribution depends on the rigidity of the connectors. Figure 31 Deformation of shear connector Crestawald-Bridge Sufers CH The structure of the Crestawaldbridge in Sufers CH. Figure 32 is a combination of 4 glulam girders Figure 32 Crestawald-Brücke Sufers CH, spandrel-braced arch bridge 17 International Conference on Timber Bridges (ITCB 2010) of larch and concrete composite-plate. The plate with 32,50 m length and 3,50 m width works together with the main girders as T-beam. The shear forces between concrete slab and the glulam webs are transferred by headed stud connectors with 16 mm diameter welded to a ground plate of 20 mm thickness. Figure 33, Figure 34. The ground plate is fixed on the glulam beams by screws. First used for renovations of timber decks, the applications for this method increases. Figure 33 Construction detail, shear connector Figure 34 Construction detail, steel-plate with with concrete reinforcement stud and indented tapered steel bar 4.4 Timber-Concrete-Composites glued The Berner Fachhochschule CH succeeded in a project on connecting timber and concrete without any mechanical fastener only with adhesives. A competitive method was developed to substitute the classical connections witch does not cut the timber fibres. It achieves higher stiffness and no slip. The shear forces are uniformly distributed by the use of adhesives. The joint between timber and glue is waterproof. Figure 35, Figure 36. Figure 35 Timber and concrete adhesion, shear Figure 36 Detail Timber and concrete connection adhesion-gluing (red) 5. Composites Composite materials are engineered materials made from two or more constituent materials with significantly different physical or chemical properties which remain separate and distinct on a macroscopic level within the finished structure. 5.1 Timber-Plexi-glass-Bridge Darmstadt THD D, 2007 The worldwide first Bridge out of composite glulam and plexi-glass was completely prefabricated. The span is 26 m, the weight is 28 tons. The filigree construction was developed at university 18 International Conference on Timber Bridges (ITCB 2010) Darmstadt and Evonik a subsidiary of Röhm GmbH. The cross section of both main girders is like a double T-shape. The upper and lower chords are taking the compression and tension forces. The plexi-glass pane acts as a diaphragm against shear forces. Both chords are screwed to the plexi-glass. Figure 38, Figure 37. Figure 38 Composite: timber-plexiglass-bridge, Darmstadt D Length: 26 m, span: 15,20 m, width: 4,10 m, width of walkway: 1,60 m, weight: 28 tons, traffic load: 5 kN/m2. Cross section of the timber chords 2 x 15/20 cm Dimensions of the plexi-glass pane: thickness: 70 mm, size: 8 x 3 m Deck: timber plank larch Figure 37 Detail bearing 19 International Conference on Timber Bridges (ITCB 2010) 5.2 Composite Balsa USA, 2009 Core materials are manufactured into very light and yet rigid sandwich panels in combination with two outer skins. The core material distinguishes itself as an easy-to-process material which demonstrates specific attributes such as high strength and stiffness, fire and temperature resistance, temperature and acoustic insulation, resin absorption and many others. Figure 39, Figure 40. A new balsa-cored composite bridge deck recently opened to traffic over the Pierre Part Bayou in Assumption Parish, La. The latter company says this installation is believed to be the very first balsa-cored composite deck project containing Single-Walled-Carbon-Nanotubes (SWCNTs). Figure 39 Alcan balsa-cored composite bridge Figure 40 Testing with 60 to. deck containing single-walled carbon nanotubes (SWCNTs). Pierre Part Bayou in Assumption Parish Louisiana USA The bridge is intended to replace traditional steel structures. Half of the six 6-feet by 25-feet plates are additionally comprised of SWCNTs. This along with installed fibre optic strain gauges in the bridge panels is intended to monitor the performance of the material over several years. The location was chosen because it is heavily travelled by sugar cane trucks heading south to New Orleans 6. References See www.fh-biberach/forschung/holzbau/downloads: - List of photographs - Literature - Brochures 20