A High-Performance Z-source Inverter with Low Capacitor Voltage Stress and Small Inductance Liqiang Yang, Dongyuan Qiu, Bo Zhang and Guidong Zhang School of Electric Power, South China University of Technology Guangzhou, Guangdong, P. R. China Email: epdyqiu@scut.edu.cn Abstract—A novel high-performance Z-source inverter is proposed in this paper. It can obtain the same voltage gain with low Z-source network capacitor voltage stress than conventional one and has inherent limitation to inrush-current at startup. Moreover, it can work in a very wide range load even with small inductance of the Z-source network inductor. Therefore, compared with the conventional Z-source inverters, the proposed converter not only has lower cost but also has smaller weight and size. The operating principle and parameters design of the proposed converter are analyzed. Simulation and experimental results are presented to verify the validity of the proposed high-performance Z-source inverter. I. INTRODUCTION The Z-source inverter proposed in recent years has drawn extensive attentions due to its remarkable merits, such as: (1) it utilizes the shoot-through zero state to boost dc voltage and produce an output voltage greater than the input dc voltage without an additional dc-dc boost converter; (2) it can avoid the shoot-through problem caused by the EMI and eliminate the harmful influence caused by the dead-time of the switches due to the introduction of the Z-source network [1-8]. The Z-source inverter which is illustrated in Fig.1 is very suitable for the renewable generation system, because the photovoltaic arrays and fuel cells normally need a high voltage gain inverter to boost their voltages to the grid level. However, there are three disadvantages in the traditional Z-source inverter. (1) Its load capacity is poor when it operates with small inductance of the Z-source network inductor. The peak value of the dc-link voltage is increasing infinitely and there is distortion of the dc-link voltage when the inverter operates in light-load or low power factor with small inductance which will cause the output voltage uncontrollable and the system unstable [2]. (2) The voltage stress of the Z-source network capacitor is very high, which will bring some problems in the selection of capacitors and make the whole system heavier and larger. (3) Its startup inrush-current is very large. As shown in Fig. 2, there is a startup current path existed in the converter inherently. Since the initial voltage of the Z-source network This work was supported by National Natural Science Foundation of China (NSFC) (51277079). Fig. 1. The traditional Z-source inverter Fig. 2. The current path at startup of the traditional Z-source inverter capacitors are zero, a large inrush-current will charge the capacitors to half of the input voltage V0 immediately. Then, the capacitors and inductors of the Z-source network start to resonate, which will result in large voltage and current surges [3]. In order to overcome the above three disadvantages of the traditional Z-source inverter, a novel high-performance Z-source inverter has been proposed in this paper. The rest of the paper is organized as follows. The proposed Z-source inverter is introduced in section II. The operating principle and circuit analysis of the proposed Z-source inverter are introduced in Section III. In Section IV, voltage relationships and parameters design of the proposed inverter are analyzed. Simulation and experimental results are presented in Section V and a conclusion is given in Section VI. II. THE PROPOSED HIGH-PERFORMANCE Z-SOURCE INVERTER The proposed high-performance Z-source inverter is illustrated in Fig. 3. As can be seen, the first difference between the proposed inverter and the traditional Z-source inverter is the connection way. In the traditional inverter, the inverter bridge is in parallel with the Z-source network, while in the proposed inverter, the inverter bridge is in series with the Z-source network. The second difference between them is that the proposed inverter has added a controllable switch SW7 and the switch is in parallel with the Z-source network. The third difference between them is the connection of the Z-source network capacitors are inversed which results in the polarity of the capacitors voltages in proposed converter remains the same with the polarity of the input voltage source. At last, considering the reverse current from the inverter bridge and unidirectional current of some applications, a capacitor Cin has been added behind diode D8 in the proposed converter. Since the Z-source network of the proposed inverter is in series with the inverter bridge, the Z-source network inductors can limit the inrush-current at startup. Therefore, the proposed inverter has inherent inrush-current limitation ability. III. OPERATING PRINCIPLE AND CIRCUIT ANALYSIS A.Operating Principle and Circuit Analysis For simplicity, it is assumed that all the components are ideal and the capacitor voltage is a constant value due to the large capacitance. Denote the clockwise as the forward direction of the circuit current. And due to the symmetry of the Z-source network: capacitors C1 = C2, inductors L1 = L2, inductors currents satisfy with iL1 = iL2 = iL, inductors voltages satisfy with vL1 = vL2 = vL and capacitors voltages satisfy with VC1 = VC2 = VC. The three-phase Z-source inverter bridge has nine permissible switching states including one shoot through zero state, two traditional zero states and six active states [1]. Therefore, the Z-source inverter can be analyzed in terms of shoot through zero state, traditional zero states and active states. And then according to the flowing states of current of the inverter’s other parts, there are 8 possible operation modes in the proposed high-performance Z-source inverter, which are shown in Fig. 4, respectively. In addition, it uses a current source to equivalent the inverter bridge in Fig. 4. [Mode 1] The inverter is in shoot through zero state, and switch SW7 is in off-state. As shown in Fig. 4(a), although the inverter is in shoot through zero state, the inductor current is flowing in reverse way and it cannot change suddenly. Therefore, the inductor current is conducted by the freewheeling diodes of the inverter bridge switches. And the dc-link voltage vi is clamped to zero. Hence, the inductor voltage vL is equal to V0 + VC and the inductor current iL is decreasing linearly in reverse way. [Mode 2] The inverter is in shoot through zero state, and switch SW7 is in off-state. Due to the switches of the inverter bridge are on, the input capacitor together with the Z-source network capacitors are charging the inductors and the inductors currents are increasing linearly in forward way. The dc-link voltage vi is equal to zero. [Mode 3] The inverter is in one of the traditional zero Fig. 3. The proposed high-performance Z-source inverter. states and input current ii of the Z-source network is zero. The input capacitor Cin is charging from input voltage source V0 and the Z-source network capacitors are charging from the inductors. The inductor voltage vL is equal to -VC and the dc-link voltage vi is equal to V0 + 2VC. [Mode 4] The inverter is in one of the active states and inductor current and the current of SW7’s freewheeling diode iD meets the following inequalities iD 0, iL ii (1) Therefore, the input voltage source V0 supplies the load directly, the Z-source network capacitors are charging from the inductors and vL is to equal to -VC. The dc-link voltage vi is equal to V0 + 2VC as well. [Mode 5] The inverter is in one of the active states but inductor current meets the following inequality 1 ii iL ii 2 (2) Therefore, the inductor current iL cannot affordable the input current ii of Z-source network and the Z-source network capacitors begin to supply the load. Switch SW7’s freewheeling diode is conducting and vL is equal to -VC. The dc-link voltage vi is equal to V0 + 2VC. [Mode 6] The inverter is in one of the active states but inductor current meets the following inequality 1 0 iL ii 2 (3) Therefore, in order to supply input current ii of the Z-source network, the discharging currents of the Z-source network capacitors should be greater than ii / 2, which results in the freewheeling diode of switch SW7 is off and switch SW7 is on. The voltage vL is clamped to –VC and current iL is decreasing. The dc-link voltage vi is equal to V0 + 2VC. [Mode 7] The inverter is in one of the active states and switch SW7 is conducting. However, the inductor current iL is flowing in reverse way and increasing linearly in reverse way due to the voltage vL is equal to -VC. Therefore, the Z-source network capacitors are discharging to both the load and Fig. 4. Possible operation modes of the proposed converter inductors. The dc-link voltage vi is equal to V0 + 2VC. [Mode 8] The inverter is in one of the traditional zero states (ii = 0). The input capacitor Cin is charging from the voltage source V0 and switch SW7 is conducting. The inductor current is flowing in reverse way and increasing linearly in reverse way due to the voltage vL is equal to -VC. Therefore, the Z-source network capacitors are discharging to the inductors. The dc-link voltage vi is equal to V0 + 2VC as well. Under different control methods and circuit parameters, the proposed inverter can operate with different combination and sequence of the above 8 modes. According to the above analysis, it can be seen that the dc-link voltage vi is always equal to a constant value (V0 + 2VC) when the inverter operates in non-shoot through zero states including active states and traditional zero states. Therefore, the dc-link voltage is normal in all operating modes, eliminating the possibility of the dc-link voltage distortion which may happen when the traditional Z-source inverter operates in light-load with small inductance. B.Control Strategy for SW7 According to the above analysis, it can be seen that the function of switch SW7 is to provide the reverse current path for iD, which makes the output current of the Z-source network to meet current ii. In Fig. 4, SW7 is conducting in modes 6, 7 and 8, while SW7 has to turn off during the inverter in its shoot-through zero states including modes 1 and 2. In modes 3, 4 and 5, the current is conducted by the SW7’s freewheeling diode rather than SW7, but it is hard to determine the instant to turn on SW7 due to the different operation conditions of the inverter. Therefore, to simplify the control strategy, SW7 is only turned off during the inverter’s shoot through zero state. Namely, the control signal of SW7 is complemented with the shoot-through signal of the inverter bridge. Fig. 5 shows how to generate the control signal of SW7. Therein, vtri is the triangle-carrier wave: vra, vrb, and vrc are the three phase modulating waves respectively; straight lines LP and LN are the positive and negative references which regulate the duty cycle of the shoot-through signal, respectively; G0 is the shoot-through control signal and Gs is the control signal of SW7. It can be seen that the control strategy for SW7 is very easy to realize based on the simple As shown in Fig. 7, when the proposed inverter operates into steady state, the inductor current will experience two same process during a switching period Ts. Therefore, only half of the switching period Ts has to be considered to deduce the voltage relationships. During the period dTs / 2, the inverter is in the shoot through state which corresponds to Fig. 6(a), then the voltage relationship can be derived as vL V0 VC (4) During the period (1-d)Ts / 2, the inverter is in the non-shoot through states including the active states and traditional zero states which corresponds to Fig. 6(b), the voltage relationships can be derived as vL VC Fig. 5. The generation principle of the control signal of SW7 boost control strategy. IV. VOLTAGE RELATIONSHIPS AND PARAMETERS DESIGN A.Equivalent Circuit and Voltage Relationship As shown in Fig. 4, the proposed Z-source inverter has 8 operation modes from the view of the current relationships. However these 8 operation modes can be generalized as 2 basic modes in view of the voltage relationships, which are shoot-through mode and non-shoot through mode in Fig. 6. Denote the switching period by Ts and the shoot through duty cycle by d. Then the main voltage relationships of the proposed converter can be deduced below. (5) Vi V0 VC vL V0 2VC (6) therein, Vi is the peak value of the dc-link voltage. According to the voltage-second constant theory, one has dTs 2 0 Ts (Vi VC )dt dT2s (VC )dt 0 (7) 2 Therefore, it can be derived as VC d V0 1 2d (8) Then, from (6) and (8), it can be derived as Vi 2VC V0 1 V0 1 2d (9) and the output peak phase voltage from the inverter can be expressed as vˆac M Fig. 6. The basic two equivalent operation modes: (a) shoot through state; (b) non-shoot through states Fig. 7. Variation of the inductor current during a switching period Ts Vi M V0 2 2(1 2d ) (10) where M is the modulation index and vˆac is the peak value of the output ac phase voltage. According to the above analysis and the voltage relationships of the traditional Z-source inverter, it can be seen that the expressions of Vi and vˆac of the proposed inverter are same to those of the traditional converter. The difference between them is the capacitor voltage VC. As described in [1], the Z-source network capacitor voltage of the traditional converter equals to [(1-d) / (1-2d)]V0. Compared with (8), it can be seen that the capacitor voltage VC in traditional converter is greater than that of the proposed converter. Therefore, the proposed converter has lower voltage stress of the Z-source network capacitors than the traditional converter when they obtain the same boost voltage and output ac voltage with same input voltage V0. According to the voltage relationships of the proposed converter, the voltage stresses of each device can be obtained in Tab. I. Diode D8 is not included in Tab. I due to it is used to prevent the reverse current flowing into the input voltage source and its voltage stress is so small that can be neglected. where the current ripple iL can be determined by the following equation generally TABLE I. Voltage stresses of devices in the proposed inverter Devices iL xL %I Ldc Voltage Stress 1 V0 1 2d Switches of inverter bridge Switch SW7 1 V0 1 2d Capacitors C1 and C2 d V0 1 2d Capacitor Cin V0 and xl % represents the permitted fluctuation range of ILdc. Then substituting (14) into (13), the inductance L can be further expressed as L The selection of devices in the proposed converter must meet with the voltage stresses listed in Tab. I. B.Current Ripple and Inductance For the three-phase voltage type inverter and considering the high frequency carrier of the inductor current as triangle, it can be derived the dc component of the inductor current is I Ldc 3vˆac iˆac cos 2V0 (11) where iˆac is the peak value of the ac output line current, and cos is the load power factor. Except the dc component of the inductor current, the ripple of the inductor current also has a significant influence on the stability of the converter and determines the value of the inductance. According to the circuit analysis of the proposed converter, the voltage across the Z-source network inductor is always equal to VC and the current decreases linearly when the proposed converter in its non-shoot through zero state. As shown in Fig. 7, the inductor current experiences a same process every half a switching period Ts. Therefore, the inductor current ripple can be expressed as iL (1 d )VC (1 d )dV0 2 Lf s 2(1 2d ) Lf s (12) where L is the inductance of the inductor and fs is the switching frequency. In the design of the Z-source network inductors, the inductance should not be too large, because large inductance will cause resonance of the Z-source network inductors and capacitors and result in low frequency oscillation in the system. For the traditional Z-source inverter, the inductance of inductor cannot be too small at the same time, because too small inductance will lead the system to operate into the abnormal operating situation which described in [2]. However, the inductance of the proposed inverter is usually only needed to make the inductor current ripple meets the system requirement and the inductance could be as smaller as possible without considering the abnormal operating situation which usually caused by the load condition. Therefore, according to (12), the inductance can be calculated as L (1 d )dV0 2(1 2d )iL f s (14) (13) (1 d )dV0 2 xL % I Ldc (1 2d ) f s (15) Therefore, compared with the traditional Z-source inverter, the size of the proposed Z-source inverter can be reduced significantly due to the small inductance. Furthermore, the load capacity of the proposed converter will not be weakened with small inductance of the inductor, on the contrary, the load capacity is greatly enhanced. C.Voltage Ripple and Capacitance According to the circuit analysis of the proposed converter, the proposed converter is the same with the traditional one that the Z-source network inductor current is equal to the capacitor current during the inverter’s shoot-through state. As shown in Fig. 7, similar to the inductor current, the capacitor voltage also experiences a same process every half a switching period Ts when the inverter operates in steady state. Therefore, the voltage ripple across the capacitors in proposed converter can be expressed as VC I Ldc d 2Cf s (16) where C is the capacitance of the capacitor. The main function of the Z-source capacitor is to absorb current ripples, thus to obtain the stable voltage. Therefore, the capacitance of the Z-source network capacitor should be satisfied with C I Ldc d 2VC f s (17) Similar to the calculation of inductance, the voltage ripple of capacitor voltage VC can be determined by the following equation VC xC %VC (18) where xC % represents the permitted fluctuation range of VC. Then, substituting (8) and (18) into (17), the capacitance can be derived as C I Ldc (1 2d ) 2 xC %V0 f s (19) However, the selection of the Z-source capacitors has to consider the voltage stress of the capacitor expects the capacitor voltage ripples. According to above analysis, the proposed Z-source inverter has much smaller capacitor voltage stress than the traditional Z-source inverter under the same ac output voltage and input voltage V0. Low voltage stress of the capacitor means small size of the capacitor. Therefore, the size of the proposed Z-source inverter will be smaller than that of the traditional Z-source inverter. V. SIMULATION AND EXPERIMENTAL RESULTS A.Simulation Result The proposed high-performance Z-source inverter is firstly verified by MATLAB®. The simulation circuit is in Fig. 3 and simulation parameters are: V0 = 100V, d = 0.15, Cin = 470uF, fs = 100kHz and M = 0.8. According to the design of inductors and capacitors in section IV, the parameters of Z-source network are: L1 = L2 = 500uH and C1 = C2 = 470uF. Fig. 11. Simulation results of the proposed high-performance Z-source inverter. (a) waveforms of the dc-link voltage vi, capacitor voltage VC, inductor current iL and ac output voltage vac, (b) enlarged view of dc-link voltage vi and inductor current iL. (R = 300Ω, Lf = 10mH). Fig. 8. 3mH) Dc-link voltage vi and the capacitor voltage VC ( R = 10Ω, Lf = Fig. 9. Simulation results of the traditional Z-source inverter. (a) waveforms of the dc-link voltage vi, capacitor voltage VC, inductor current iL and ac output voltage vac, (b) enlarged view of dc-link voltage vi and inductor current iL. (R = 300Ω, Lf = 10mH). Fig. 10. Firstly, set the load R = 10Ω, filter inductor Lf = 3mH and filter Cf = 15uF. According to [2], the traditional Z-source inverter can work normally under this load condition. Fig. 8 shows the simulation results of the dc-link voltage vi and the capacitor voltage VC of the traditional converter and the proposed converter, respectively. It can be seen that the dc-link voltage vi of both the traditional converter and proposed converter are exactly the same when they are operating under same condition. However, the capacitor voltage VC of the proposed converter is much smaller than that of the traditional converter and the difference between them is the value of the input voltage V0, which is in accordance with the theoretical analysis. Furthermore, it can be seen that the proposed converter almost has no inrush voltage at startup and has better dynamic performance when compared to the traditional converter. In order to verify the improved performance of the proposed inverter when the inverter operates in light load with small inductance of the Z-source network inductors, set R = 300Ω, Lf = 10mH and Cf = 15uF, while other parameters and control strategy are keep same. According to [2] and [4], the load condition is beyond the load range of the traditional converter, and the traditional converter will operate abnormally. The simulation results of the traditional Z-source inverter are shown in Fig. 9. It can be seen that the peak value of the dc-link voltage vi becomes more and more higher if the duty cycle d is unchanged, and vi drops down when the inductor current iL is in the discontinuous mode during the non-shoot through states. The corresponding waveforms of the proposed converter under the same load condition are shown in Fig. 10. It can be seen that the peak value of the dc-link voltage vi maintains steady even the inductor current iL is negative during the non-shoot through states. Therefore, the proposed converter can operate normally in light-load with small inductance. B.Experimental Results A prototype has been built to verify the validity of the proposed high-performance Z-source inverter. In this experimental, we used the RT-LAB equipment to provide some function of the inverter. With the help of the RT-LAB equipment, the control circuit of the inverter can be realized by the MATLAB/SIMULINK instead of by building a hardware circuit or writing complex program with a digital signal processor (abbreviated DSP). I.e., the RT-LAB can provide the desired control signal of the inverter main power circuit which should build by hardware. Therefore, it largely reduced the experimental time and simplified the circuit design when to verify the performance of a novel circuit. The experimental parameters are same to the simulation parameters. The dc-link voltage vi, the capacitors voltage VC, the inductor current iL and one of the output phase voltage vac waveforms of the prototype when it is working in light-load with small inductance are shown in Fig. 11(a). It can be seen that the experimental results are in according with the simulation results, the peak value of the dc-link voltage vi, the and maintain constant, the inductor current iL has negative value which corresponds to the above operation modes concept of the proposed converter. VI. CONCLUSIONS A novel high-performance Z-source inverter is proposed in this paper which can overcome the disadvantages and maintain all the original merits of the traditional Z-source inverter. Though, a switch added in the proposed converter, the control strategy of the inverter does not become complicity, just an additional control signal which is complemented with the shoot-through control signal for this switch. Moreover, it is this switch that significantly enhanced the load capacity of the proposed inverter by providing a path for the reverse current after the current of the switch’s freewheeling diode becomes to zero. In addition, the proposed high-performance Z-source inverter also owns two merits: one is low voltage stresses of the Z-source network capacitors and the other is inherent limitation to inrush current and voltage at startup. The proposed Z-source inverter is suitable not only for the renewable generation system whose input voltage is very low, but also for the power supply or power generation system whose load changes in wide range. REFERENCES [1] [2] [3] [4] [5] [6] [7] [8] [9] Fig. 10. 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