THREE WAYS TO INSULATE CONCRETE SLAB EDGES BUILD RIGHT BY ALIDE ELKINK, FREELANCE TECHNICAL WRITER, WELLINGTON Concrete slab edge insulation ALTHOUGH THE BUILDING CODE MAY NOT REQUIRE CONCRETE FLOOR SLABS TO BE INSULATED, BRANZ CONSIDERS THEY SHOULD BE. WE LOOK AT THE VARIOUS WAYS TO DO THIS. 140 mm insulated wall framing bottom plate on DPC framing (insulation omitted for clarity) timber thermal break H3.2 140 × 45 mm timber insert cladding reinforced concrete floor slab ground level polystyrene insulation DPM on sand blinding and hardfill 120 mm 165 mm Figure 1 Floor slab insulation – single storey. Clause H1 requirements WHEN A CONCRETE FLOOR SLAB is insulated, insulating slab edges is far more effective for the insulation is typically laid under the entire slab. preventing heat loss than insulating the underside Building Code clause H1 Energy efficiency requires However, modelling has shown that approximate- of the slab. a minimum R-value of R1.3 for floors, which is ly 80% of the heat lost from a concrete floor slab achieved by an uninsulated concrete slab on is at the edge and that the thermal resistance Slab edge heat loss ratio round. Under-slab insulation is only required by does not significantly improve by fully extending The amount of heat loss from the slab edges clause H1 when the floor is heated and an R-value the insulation under the slab or by increasing depends on the ratio of area (A) to perimeter of 1.9 is needed. the thickness of the insulation under the slab length (P) of the slab. The higher the A/P ratio, The BRANZ House insulation guide provides (see Build 109, pages 28–29). This suggests that the greater the thermal resistance of the slab. R-values for uninsulated concrete floor slabs with 24 — Build 134 — February/March 2013 different A/P ratios. For example, a floor slab with a foundation width of 150 mm or more and an A/P wall plate ratio of 2.5 (for example, a 10 × 10 m slab where A/P (100/40) = 2.5), achieves the minimum floor concrete floor slab R-value of R1.3 required by clause H1. DPM under slab insulation and footing Insulation is better Regardless of the Building Code requirements, installing perimeter under-slab and edge slab insulation in all concrete floors is good practice. ground The two most commonly used options for slab edge insulation are: ●● a thermal break between the slab and the perimeter footing (see Figure 1) ●● insulation to exterior face of footing insulation to the exterior face of the footing sand blinding and hardfill (see Figure 2). Both options have some disadvantages, and continuity of insulation is essential to avoid thermal, or cold, bridging. Adding thermal break between slab and footing protective layer over insulation Figure 2 under-slab insulation Insulation to exterior face of footing. A thermal break between slab and footing can be achieved by inserting timber or polystyrene between the slab and the perimeter footing. Although polystyrene is a better insulating material than timber, it is vulnerable to point timber thermal break DPM loads on the floor unless it is protected. slot cut into timber and notched over reinforcing – fill with expanding foam For all construction, the floor slab reinforcing must be tied to the footing reinforcing. Beating the thermal bridges ground The gaps where the thermal break is notched over the reinforcing provide a pathway or thermal bridge where heat loss can occur. To reduce the concrete floor slab effect of thermal bridging, cut slots into the insulation to fit over the reinforcing and fill the slots with expanding foam (see Figure 3). Heat loss may also occur between the wall under-slab insulation on DPM plate and the edge of the floor (see Figure 4). In single-storey construction with 90 mm framing, a 165 mm wide footing and a 45 mm thick thermal reinforced foundation footing slab reinforcing tied to footing reinforcing break (see Figure 4a), there will be a 30 mm wide thermal bridge between the wall plate and the sand blinding and hardfill edge of the floor. Similarly, if 140 mm framing is used in twostorey construction with a 200 mm thick Figure 3 Thermal break slotted and notched over reinforcing. footing (see Figure 4b), there will be a 15 mm Build 134 — February/March 2013 — 25 90 mm wall plate on DPC 30 mm thermal bridge 15 mm thermal bridge 140 mm wall plate on DPC 140 mm wall plate on DPC heat flow out 20 mm overlap timber thermal break heat flow out ground footing 120 mm 45 mm 155 mm 4(a) Single storey (with thermal bridge) 45 mm 200 mm 165 mm Figure 4 concrete floor slab under-slab insulation on DPM 4(b) Two storey (with thermal bridge) 120 mm 45 mm sand blinding and hardfill 165 mm 4(c) Single storey (no thermal bridge) Heat loss between wall plate and edge of floor. thermal bridge between wall plate and the edge of the floor. To protect the polystyrene from UV exposure factured from EPS polystyrene, which means and physical damage, it should be covered the R-value may be compromised by the water The thermal bridges can be eliminated with an acrylic or cement-based plaster finish, uptake in the polystyrene. The external face of by using 140 mm framing for single-storey low-absorbency ceramic tiles or extruded uPVC the footings must also be protected from UV construction (see Figure 4c) or 190 mm framing sheet. (Note that fibre-cement sheet should exposure and physical damage. for two-storey construction. not be used in situations where it is continually Getting the required edge distances for the wet.) If necessary, additional protection should bottom plate fixings can be difficult with EPS Insulating the footing’s exterior face be provided by fitting a purpose-made durable foundation walls. Alternatively, insulating the exterior face of Z flashing under the cladding and over the the footing eliminates the problem of thermal insulation. bridging. However, polystyrene is vulnerable to Secondary slab A third option to address the issue of slab edge insulation, which is common overseas but seldom polystyrene (EPS) can also absorb some water, Insulating concrete formwork or polystyrene reducing its insulation R-value. Another option for slab edge insulation is to structural slab, then place a 75 mm thick topping construct footings using insulating concrete slab over the insulation. This readily achieves a formwork or polystyrene blocks. complete thermal break between topping slab UV exposure and physical damage, and expanded Extruded polystyrene (XPS) should always be used for below-ground insulation. It’s denser than EPS and therefore more water resistant and has a better level of thermal performance. 26 — Build 134 — February/March 2013 The principal disadvantage of polystyrene block footings is that the blocks are manu­ used in New Zealand, is to lay insulation over the and structural slab.