Surge Protection Made Simple™ UL & Data Signal SPD Guide for North American Applications www.cooperbussmann.com/Surge Table of Contents The Need for Surge Protection 4 Type 1 UL Listed SPDs Surge Protection Case Studies and References for Industrial and Commercial Applications ...............................4 Causes and Relevance of Transients and Surges ................4 Damaging Effects of Transients and Surges .........................4 UL SPD Types & NEC® Locations 5 UL SPD Standards ................................................................5 NEC® SPD Installation/Connection .......................................5 UL SPD Types & NEC® Locations 6 ® NEC 285 Type 1 ...................................................................6 NEC® 285 Type 2 ...................................................................6 NEC® 285 Type 3 ...................................................................6 UL Power, Control and Data Signal SPD Product Lineup 7 UL Type 1 NEMA 4X SPDs for UL 1449 3rd Edition Listed Loadside and Lineside Protection 10 SurgePOD HEAVY DUTY ....................................................10 SurgePOD PRO ...................................................................10 SurgePOD HEAVY DUTY and PRO Comparisons ..............11 SurgePOD Module SPD Technology...................................11 UL Type 1 NEMA 4X - SurgePOD™ HEAVY DUTY (Black Label)Type 1 SPDs....7 SurgePOD HEAVY DUTY Data Sheet .................................12-14 - SurgePOD PRO (Grey Label) Type 1 SPDs ......................7 SurgePOD PRO Data Sheet ................................................15-17 UL DIN-Rail Type 2 & 3 SPDs - Black & Blue Labels ...........7 UL 497B DIN-Rail and In-Line Data Signal SPDs - Grey Label .............................................7 UL Power & Control SPD Type 1, 2 & 3 Selection Process flowchart for ≤600V Systems SurgePOD HEAVY DUTY & SurgePOD PRO Wiring Connections and Electrical Systems 18-20 Single-Phase, 120, 240, 347V.............................................18 Single-Phase + Ground, 120, 240, 347V ............................18 8 Two-Pole with Neutral, 120, 240, 480V...............................19 Step 1. Determine Installation Location and Suitable Type ..8 Two-Pole with Neutral + Ground, 120, 240, 480V ..............19 Step 2. Determine Type 1, 2 & 3 DIN-Rail SPD ....................8 Wye + Ground, 208, 480, 600V...........................................19 UL SPD Types, Markets and Applications 9 UL Listed Type 1 ...................................................................9 Wye with Neutral + Ground, 120, 127, 208, 220, 227, 347, 480, 600V ....................................................20 DIN-Rail UL Recognized Type 2 & 3 .....................................9 Delta + Ground, 240, 480V .................................................20 Highleg Delta, 120, 240, 480V ............................................20 2 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge Table of Contents DIN-Rail Type 2 UL Recognized High SCCR SPDs UL 497B Data Signal SPDs UL Black Label High SCCR UL 3rd Edition Recognized SPDs 21 Coaxial Cable, Ethernet and Universal Data Signal SPDs 38 Data Signal SPD Data Sheets & Applications 39-47 BSP UL SCCR Series Specification Overview....................22 BSP UL SCCR Series Voltages and Systems.....................22 Selecting BSP UL Series By Circuit Diagrams, Wiring Configurations and Voltages DIN-Rail Universal 4 Wire SPDs..........................................39-41 DIN-Rail BNC/Coaxial Cable SPD ......................................42-43 23 DIN-Rail Type 2 Recognized High SCCR Series Data Sheets 24-31 In-Line BNC/Coaxial Cable SPD.........................................44-45 DIN-Rail RJ45/Ethernet Cable SPD ....................................46-47 1-Pole ..................................................................................24-25 2-Pole ..................................................................................26-27 3-Pole ..................................................................................28-29 4-Pole ..................................................................................30-31 DIN-Rail Type 2 & 3 UL Recognized Non-SCCR AC/DC Control & Power SPDs Frequently Asked Questions (FAQs) 48-53 SPD Glossary 53-54 SPD Limited Warranty Statement - for all SPD Products 55 Online Resources - visit www.cooperbussmann.com/Surge UL Blue Label AC/DC Control and Power SPDs 32 BSP UL Non-SCCR Series Specification Overview............33 BSP UL Non-SCCR Series Voltages and Systems.............33 UL Blue Label AC/DC Control and Power SPD Data Sheets 34-37 1-Pole UL Type 2 Low Voltage Power SPD ........................34-35 2-Pole UL Type 3 Low Voltage Control SPD.......................36-37 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 3 The Need for Surge Protection Today’s world is full of electronic products and electrical devices that are susceptible to damage from overvoltage surges. Surges caused by static discharge, capacitive and inductive loads or lightning can quickly destroy sophisticated electronic equipment and components used in industrial and commercial applications and cripple operations – particularly the data and communication systems that virtually every enterprise relies upon today, including UL 508A panels with their reliance on control circuits. Cooper Bussmann offers a wide selection of surge protection products that help assure power quality by eliminating damaging surge and overvoltage conditions. Surge Protection Case Studies and References for Industrial and Commercial Applications • G.W. Allen and D. Segall with IBM – Two year study at over 200 location in 25 cities – 88.5% of AC power problems are transient voltage related. • 2011 Erimar Systems Integration - A lightning strike entered the metals fabricating facility and destroyed $20,000 worth of control panels, electrical infrastructure and the Cisco infrastructure. Loss of data system also cost 11 days of production. • IEEE Emerald Book and NFPA 780 both recommend using surge protection as a part of a building's lightning protection system. Suppressors at the service entrance only reduce, but not completely eliminate, the high-energy transient. A second surge protective device must be applied upstream of critical equipment. All SPDs should comply with UL 1449 latest edition. • 1999-2001 Electric Power Research Institute (EPRI) Study – Concluded downtime from power sags, surges and transients cost US industry: Causes and Relevance of Transients and Surges • Lightning Strikes - Large scale impact, high current and voltage, but least common occurrence. • Power Switching - Increasing occurrences: - Utility & Customer Load Switching – Motors, large loads, faults, capacitor banks, fuse and circuit breaker operation*, etc. - Source Switching - Smart grid, gensets, photovoltaic power systems and wind power generation, etc. * During overcurrent events, both circuit breakers and fuses can produce arc voltages 2-3 times the system voltage in accordance with the UL standards. Damaging Effects of Transients and Surges • Disruptive – A voltage transient enters an electronic component and it interprets the transient as a valid logic command, resulting in system lock-up, malfunction, faulty output or corrupted files. • Dissipative – Associated with short duration repetitive low energy level surges, resulting in equipment failure over time including electronic components, ballasts, motors and controllers, service entrance equipment, panelboards and switchgear. • Destructive – Associated with high level energy surges, resulting in immediate equipment failure including electronic components, ballasts, motors and controllers, service entrance equipment, panelboards and switchgear. - $50 Billion+ in 1999 - $100 Billion+ in 2000 - $200 Billion+ in 2001 - Continues to escalate as more electronic equipment is used • Plant Services Magazine – 35% of lost production hours can be attributed to transient voltage problems. • Florida Light & Power 1999 Study - Sources of Facility Surge and Overvoltage Events: Internal Damage - PCB Destroyed By Overvoltage Surge - ~60% Internally Generated - ~40% Externally Generated * From the NFPA 70® National Electrical Code® 2011 Edition. ** Note: UL now refers to these only as “Surge Protective Devices.” 4 Service Entrance Destroyed By Overvoltage For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge UL SPD Types & NEC® Locations Surge Protective Devices are defined as various Types by both UL and the NEC. They are NOT the same. UL and NEC types differ significantly by: 1. UL designating the UL Standards of an SPD. 2. NEC® designating Installation Requirements and where an SPD is permitted to be installed. UL SPD Standards SURGE PROTECTIVE DEVICES - UL 1449, Section 1 effective September 29, 2009, states the following on UL Types: 1.1 These requirements cover Surge Protective Devices (SPDs) designed for repeated limiting of transient voltage surges as specified in the standard on 50 or 60 Hz power circuits not exceeding 1000 V and designated as follows: Type 1 – Permanently connected SPDs intended for installation between the secondary of the service transformer and the line side of the service equipment overcurrent device, as well as the load side, including watthour meter socket enclosures and intended to be installed without an external overcurrent protective device. Type 2 – Permanently connected SPDs intended for installation on the load side of the service equipment overcurrent device; including SPDs located at the branch panel. Type 3 – Point of utilization SPDs, installed at a minimum conductor length of 10 meters (30 feet) from the electrical service panel to the point of utilization, for example cord connected, direct plug-in, receptacle type and SPDs installed at the utilization equipment being protected. See marking in 64.2. The distance (10 meters) is exclusive of conductors provided with or used to attach SPDs. Type 4 Component Assemblies – Component assembly consisting of one or more Type 5 components together with a disconnect (integral or external) or a means of complying with the limited current tests in 39.4. Type 1, 2, 3 Component Assemblies – Consists of a Type 4 component assembly with internal or external short circuit protection. NEC® SPD Installation/Connection* NEC Article 285, Surge-Protective Devices (SPDs), 1kV or Less states the following on where in an electrical system SPDs can be installed and or connected. III. Connecting SPDs 285.21 Connection. Where an SPD (surge arrester or TVSS**) device is installed, it shall comply with 285.23 through 285.28. 285.23 Type 1 SPDs (Surge Arresters**). Type 1 SPDs shall be installed in accordance with 285.23(A) and (B). (A) Installation. Type 1 SPDs (surge arresters) shall be installed as follows: (1) Type 1 SPDs (surge arresters) shall be permitted to be connected to the supply side of the service disconnect as permitted in 230.82(4) or (2) Type 1 SPDs (surge arresters) shall be permitted to be connected as specified in 285.24. (B) At the Service. When installed at services, Type 1 SPDs shall be connected to one of the following: (1) Grounded service conductor (2) Grounding electrode conductor (3) Grounding electrode for the service (4) Equipment grounding terminal in the service equipment 285.24 Type 2 SPDs (TVSSs**). Type 2 SPDs (TVSSs) shall be installed in accordance with 285.24(A) through (C). (A) Service-Supplied Building or Structure. Type 2 SPDs (TVSSs) shall be connected anywhere on the load side of a service disconnect overcurrent device required in 230.91, unless installed in accordance with 230.82(8). (B) Feeder-Supplied Building or Structure. Type 2 SPDs (TVSSs) shall be connected at the building or structure anywhere on the load side of the first overcurrent device at the building or structure. (C) Separately Derived System. The SPD (TVSS) shall be connected on the load side of the first overcurrent device in a separately derived system. 285.25 Type 3 SPDs. Type 3 SPDs (TVSSs**) shall be permitted to be installed on the load side of branch-circuit overcurrent protection up to the equipment served. If included in the manufacturer’s instructions, the Type 3 SPD connection shall be a minimum 10 m (30 ft) of conductor distance from the service or separately derived system disconnect. 285.26 Conductor Size. Line and grounding conductors shall not be smaller than 14 AWG copper or 12 AWG aluminum. 285.27 Connection Between Conductors. An SPD (surge arrester or TVSS*) shall be permitted to be connected between any two conductors — ungrounded conductor(s), grounded conductor, equipment grounding conductor, or grounding electrode conductor. The grounded conductor and the equipment grounding conductor shall be interconnected only by the normal operation of the SPD (surge arrester or TVSS) during a surge. 285.28 Grounding Electrode Conductor Connections and Enclosures. Except as indicated in this article, SPD grounding connections shall be made as specified in Article 250, Part III. Grounding electrode conductors installed in metal enclosures shall comply with 250.64(E). * From the NFPA 70® National Electrical Code® 2011 Edition. ** Note: UL now refers to these only as “Surge Protective Devices.” For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 5 UL SPD Types & NEC® Locations North American Application of UL SPD Types by NEC® Location Guide Outside & Service Entrance Pad Mounted Transformer UL SPD TYPES NEC® 285 Type 1 Type 1 SPDs (surge arresters*) shall be installed as follows: (1) Type 1 SPDs (surge arresters) shall be permitted to be connected to the supply side of the service disconnect as permitted in 230.82(4) or... as well as the loadside, including watt-hour meter socket enclosures and intended to be installed without an external overcurrent protective device. (2) Type 1 SPDs (surge arresters) shall be permitted to be connected as specified in 285.24. • SPD TYPE 1 Service Entrance UL Type 1 SPD Lineside or Loadside of Service Entrance Overcurrent Protective Device NEC® 285 Type 2 Feeders & Short Branch Circuits • SPD TYPES 1 OR 2 • Feeder Circuit Branch Circuit (B) Feeder-Supplied Building or Structure. Type 2 SPDs (TVSSs) shall be connected at the building or structure anywhere on the load side of the first overcurrent device at the building or structure. (C) Separately Derived System. The SPD (TVSS) shall be connected on the load side of the first overcurrent device in a separately derived system. NEC® 285 Type 3 Type 3 SPDs (TVSSs*) shall be permitted to be installed on the load side of branch-circuit overcurrent protection up to the equipment served. If included in the manufacturer’s instructions, the Type 3 SPD connection shall be a minimum 10 m (30 ft) of conductor distance from the service or separately derived system disconnect. SPD TYPES 1, 2 OR • Device UL Type 1 SPD Type 2 SPDs (TVSSs) shall be installed in accordance with 285.24(A) through (C). (A) Service-Supplied Building or Structure. Type 2 SPDs (TVSSs*) shall be connected anywhere on the load side of a service disconnect overcurrent device required in 230.91, unless installed in accordance with 230.82(8). Outlets & Long Branch Circuits UL Type 1 SPD UL Type 2 SPD Loadside of Service Entrance Overcurrent Protective Device UL Type 2/3 SPD ≥30 Feet (10m) from the Service Entrance Overcurrent Protective Device or Derived System Disconnect * Note: UL now refers to these only as “Surge Protective Devices.” 6 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 3 UL Power, Control and Data Signal SPD Product Lineup Type 1 UL Listed UL Type 1 NEMA 4X SPDs - Black & Grey Labels SurgePOD™ HEAVY DUTY SurgePOD™ PRO AC Voltages 120 to 600Vac AC Voltages 120 to 480Vac Critical Commercial and Industrial Applications Residential and Light Commercial Type 2 & 3 UL Recognized UL DIN-Rail Type 2 & 3 SPDs-Black & Blue Labels 1-Pole 2-Pole 3-Pole 4-Pole Black Label High SCCR Rated BSP Type 2 UL Series AC Power Type 2 SPD AC Voltages Up To 600Vac 1-Pole 2-Pole Blue Label Non-SCCR Rated Type 2* Power SPD Type 3* Control SPD Non-SCCR BSP LV Series AC/DC Voltages 24 to 600V *See “UL Types” on page 54 for definitions. UL 497B Data Signal UL 497B DIN-Rail and In-Line Data Signal SPDs - Grey Label BNC Coaxial Cable DIN-Rail & In-Line RJ45 Cable DIN-Rail Universal 4 Wire DIN-Rail For Nominal Voltage Up to 5V For Nominal Voltage Up to 48V For Nominal Voltage Up to 180V For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 7 UL Power & Control SPD Selection Process UL POWER & CONTROL SPD TYPE 1, 2 & 3 SELECTION PROCESS FLOWCHART FOR ≤ 600V SYSTEMS Step 1. Determine Installation Location and Suitable Type Start Line or Load side of Service Entrance Disconnect OCPD? No Inside of Enclosure? No UL 96A? Yes Yes Yes Stand Alone Equipment? No No Yes Install Type 1 SPD Go to pages 10 to 20 Install Type 1 SPD Go to pages 10 to 20 UL 508A? No Non UL Panel? Yes Call Applications Engineering Toll Free 1-855-BUSSMANN No Yes Go to Step 2 Step 2. Determine Type 1, or Type 2 & 3 DIN-Rail SPD Start SCCR Power Application No Yes ≤ 30’ (10m) From Service Disconnect? 24-230Vac/dc? No Yes Yes Install: - Black Label SCCR SPD Go to pages 21 to 31 - Install Type 1 SPD 48-600Vac or 60-600Vdc? No No Install Blue Label Control Voltage Type 3 SPD Go to pages 36 to 37 Go to pages 10 to 20 24 to 230Vac/dc Yes 120 to 600Vac Install Blue Label Control Voltage Type 2 SPD Go to pages 32 to 35 48 to 600Vac 60 to 600Vdc 8 Call Applications Engineering Toll Free 1-855-BUSSMANN For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge UL SPD Types, Markets and Applications UL Types UL Listed Type 1 DIN-Rail UL Recognized Type 2 & Type 3 Markets UL Listed Type 1 SPD SCCR Rated 120-600Vac SurgePOD™ Module MOV (Heavy Duty) & Thermal Disconnect MOV (Pro) Technology Agriculture •Pump panels requiring SCCR ratings •Service panels •Pump panels requiring SCCR ratings •AC/DC Pump panels not requiring SCCR ratings Commercial Institutional •Elevator control •Emergency generator control •Feeders •Fire pump control •HVAC •Lighting panels •Main switchgear •Motor control centers •Step down transformer primary •UL 508A panels requiring SCCR ratings •UPS •Elevator control •Emergency generator control •Fire pump control •HVAC •Mission critical panelboards •UPS •UL 508A panels requiring SCCR ratings •VFD •Elevator control •Emergency generator control •Fire alarm •Fire pump control •HVAC •Security systems •UPS •Installation on outside of enclosure or ahead of service entrance disconnect •Field service work requiring SCCR from 120V-600V •Field service work that does not require SCCR from 24-600V •Emergency generator control •Feeders •HVAC •Main switchgear •Power Distribution Unit •Remote Power Panel •UPS •Emergency generator control •HVAC •Power Distribution Unit •Remote Power Panel •UPS •Emergency generator control •HVAC •Servers •UPS •Emergency generator control •HVAC •Lighting panels •Main switchgear •Motor control centers •Step down transformer primary •UL 508A panels requiring SCCR ratings •UPS •VFD •Conveyor systems •Crane control •HVAC •Power supplies •Step down transformer primary •UL 508A panels requiring SCCR ratings •VFD •Discrete control •HMI •HVAC •PLCs •Power supplies •Sensors •Installation on outside of enclosure •UL 508A panels requiring SCCR ratings •I/Os •PLC •Power supplies •Step down transformer primary •UL 508A panels requiring SCCR ratings •VFD •HMI •I/Os •PLC •Power supplies •Sensors •Step down transformer primary Oil and Gas •Emergency generator control •Lighting panels •Main switchgear •Motor control centers •Step down transformer primary •UL 508A panels requiring SCCR ratings •UPS •VFD •Conveyor systems •Crane control •Power supplies •Step down transformer primary •UL 508A panels requiring SCCR ratings •VFD •Discrete control •HMI •PLCs •Power supplies •Sensors Residential •Service entrance N/A N/A •Installation on outside or inside of enclosure or ahead of service entrance disconnect •I/Os •Installation on the lineside of the enclosure disconnect OCPD •PLC •Power supplies •Step down transformer primary •VFD •HMI •I/Os •PLC •Power supplies •Sensors •Step down transformer primary •Main switchgear •Motor control centers •UL 508A panels requiring SCCR ratings •Control panels •UL 508A panels requiring SCCR ratings •VFD Contractor Data Centers Industrial OEM UL 508A Shops Waste WaterWater Treatment UL Recognized Type 2 SPDs SCCR Rated Black Label 120-600Vac MOV Technology UL Recognized Type 2 & 3 SPDs Control Voltage Blue Label 24600Vac/dc MOV or Hybrid Technology • PLC • Power supplies • Sensors For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 9 Type 1 UL Listed SPDs Type 1 SPDs for UL 1449 3rd Edition Listed Loadside and Lineside Protection • Type 1 UL 1449 3rd Edition Listed SPDs are easily selected and installed on the loadside or lineside of the service entrance overcurrent protective device • Thermal disconnect technology eliminates the need for additional fusing • Voltage specific models precisely match and protect electrical systems and equipment better than “One-Size-Fits-All” SPDs • Compact UV resistant NEMA 4X for indoor or outdoor applications • easyID™ LED status indicator provides surge protection status at a glance SPD Type 2 easyID™ easyID™ SurgePOD™ HEAVY DUTY Robust Type 1 SPDs Provide Ultimate Surge Protection for Critical Commercial and Industrial Applications • 120 to 600Vac • 200kA SCCR • Single-phase, split-phase, Wye, Delta & Highleg Delta systems • Five-year warranty 10 SurgePOD™ PRO Type 1 SPDs Provide Optimal Surge Protection for Light Commercial and Residential Applications • 120 to 480Vac • 200kA SCCR • Single-phase, split-phase, Wye, Delta systems • Thermal disconnect MOV technology eliminates the need for additional fusing • Two-year warranty For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge Type 1 UL Listed SPDs SurgePOD™ HEAVY DUTY and PRO Comparisons SurgePOD™ Model / Color HEAVY DUTY - Black Markets Product Warranty System Types Nominal System Voltage Max. Continuous Operating AC Voltage MCOV) [VC] Installation Connections N-G Protection Protection From SCCR Nominal Discharge Current (8x20µs) In Max. Discharge Current (8x20µs) Imax Response Time (ns) tA Frequency Operating Status/Fault Indication Conductor Guage / Length Mounting Enclosure Rating Degree of Protection (Installed State) SPD Install Location Circuit Location Standards/ Agency Information Operating Temperature Operating Altitude Data Sheets Commercial & Industrial 5 Years* Single, Split, Delta, Highleg Delta and Wye 120, 208, 240, 277, 347, 480, 600 Sized to Nominal Voltage (150V to 550V) 2, 3, 4, 5 Wires Yes Severe Transient & TOV 200kA 20kA 50kA <25ns 50/60Hz One Bi-Color LED Green (Good) / Red (Replace) 10 AWG Stranded Copper/ 36 inches Chase Nipple/Bracket NEMA 4X - UL 94-5VA IP20 (finger-safe) Indoor/Outdoor Lineside/Loadside UL 1449 3rd Edition Type 1 Listed SPD cULus, CSA**, RoHS Compliant -40˚C to +85˚C 16,000 Feet 2163 PRO - Grey Residential, Light Commercial & UL 508A Panels 2 Years* Single, Split, Delta and Wye 120, 208, 240, 480 Sized to Nominal Voltage (150V to 550V) 2, 3, 4 Wires No Severe Transient & TOV 200kA 10kA 40kA <25ns 50/60Hz One Bi-Color LED Green (Good) / Red (Replace) 10 AWG Stranded Copper/ 18 inches Chase Nipple/Bracket NEMA 4X - UL 94-5VA IP20 (finger-safe) Indoor/Outdoor Lineside/Loadside UL 1449 3rd Edition Type 1 Listed SPD cULus, RoHS Compliant -40˚C to +65˚C 12,000 Feet 10033 * See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. ** 600V Wye versions not CSA Certified. SURGEPOD™ MODULE SPD TECHNOLOGY The SurgePOD™ HEAVY DUTY Advantage Agency Information At the heart of the SurgePOD HEAVY DUTY Type 1 SPD is the Cooper Bussmann SurgePOD™ Module. These are boardmounted devices that upon encountering an overvoltage condition, their voltage clamping feature becomes conductive, safely shunting the surge to ground. UL 1449 3rd Edition Recognized Type 1 Surge Protective Device; File E340782. Capable of meeting the highest NEC® requirements with 200kA SCCR and 50kA surge rating, the SurgePOD has Patent pending thermal disconnect technology eliminates the need for additional overcurrent protection. All SurgePOD devices are UL 1449 3rd Edition Recognized Type 1 SPDs and contain an internal element that safely disconnects the device upon reaching an overvoltage breakdown or thermal runaway condition. Pb Traceability Specifications All SurgePOD devices are individually marked with a serial number for easy identification and tracking. Environmental Specifications Flammability Rating: UL 94V0 Operating and Storage Temperature Range:-40°C to 85°C See Data Sheet # 1170 for details. For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 11 Type 1 UL Listed SPDs SURGE PROTECTION MADE SIMPLE™ FOR ALL UL APPLICATIONS SURGEPOD™ HEAVY DUTY SPD FOR UL 1449 3rd Edition Listed Loadside and Lineside Protection SPD Type 2 Description The Cooper Bussmann SurgePOD™ HEAVY DUTY is a Type 1 UL Listed 1449 3rd Edition surge protective device suitable for installation on both the loadside or lineside of the service entrance overcurrent protective device. Available in voltage and system specific versions to match electrical system and equipment requirements. The SurgePOD HEAVY DUTY delivers optimum surge protection using advanced patent pending SurgePOD™ module featuring thermal disconnect technology that eliminates the need for additional overcurrent protection. Parallel connection to the electrical system permits the SurgePOD HEAVY DUTY SPD to be installed on any ampacity panel. • Type 1 UL 1449 3rd Edition Listed SPDs are easily selected and installed on the loadside or lineside of the service entrance overcurrent protective device • Patented Cooper Bussmann SurgePOD module technology eliminates the need for additional fusing • Voltage specific models precisely match and protect electrical systems and equipment up to 600Vac • Compact UV resistant NEMA 4X for indoor or outdoor applications • easyID™ LED status indicators provide surge protection status at a glance Dimensions - in easyID™ LED Status Indicator SPH50SP1120SN SPH50SP1240SN SPH50SP1347SN SPH50SP2120SNG SPH50SP2240SNG SPH50SP2347SNG SPH50SP2240PN SPH50SP2480PN SPH50SP3240PNG SPH50SP3480PNG SPH50SP3240DLG SPH50SP3480DLG SPH50SP4240HLG SPH50SP4480HLG SPH50SP3208WYG SPH50SP3480WYG SPH50SP3600WYG SPH50SP4208WYNG SPH50SP4480WYNG SPH50SP4600WYNG NEMA 4X Rated Heavy Duty Type 1 UL Listed SPD Type 1 SPD Part Number System SPH 1-1/16” Dia. 1-11/16” 50S PX XXX XXX SPH = Product Series Surge Protection Heavy Duty Surge Rating 3-3/8” 1-11/16” 50S = 50kA max discharge current No of Wires/Poles P1 = 1 2-1/16” 2-1/16” 4-1/8” P2 = 2 P3 = 3 P4 = 4 Rated System Voltage 120, 208, 240, 347, 480, 600Vac System 3-3/16” 4-1/16” 7/8” 12 SN = Single-Phase 2 Wire, 2 Connection Points SNG = Single-Phase 2 Wire + G, 3 Connection Points PN = Split-Phase 3 Wire , 3 Connection Points PNG = Split-Phase 3 Wire + G, 4 Connection Points DLG = Three-Phase Delta 3 Wire + G, 4 Connection Points HLG = Three-Phase Highleg Delta 4 Wire + G, 5 Connection Points WYG = Three-Phase Wye 3 Wire, 4 Connection Points WYNG = Three-Phase Wye 3 Wire + G, 5 Connection Points For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge Type 1 UL Listed SPDs easyID™ LED Status Indicator Mounting The easyID™ LED status indicator will illuminate when the unit is properly installed and the system or equipment being protected is energized. The following LED color/status indicates: SurgePOD HEAVY DUTY is a panel mount device. It may also be mounted using a customer supplied bracket or directly onto a female threaded conduit fitting. GREEN LED = Good The circuit is energized and protected. RED LED = Replace The circuit is energized and unprotected. For NEMA 4X installation, install appropriate customer supplied gasket between SurgePOD™ HEAVY DUTY SPD and enclosure wall. Tighten locknut to 20.3 Lb-In (2.3N•m) The unit needs replacing. LED is Out / Unlit: • The circuit is most likely deenergized • The unit’s leads are disconnected • The unit is damaged Authorized personnel should follow all prescribed lockout/tagout and safety procedures in troubleshooting the cause for the above conditions. Opening SurgePOD HEAVY DUTY enclosure will void UL listing and warranty. SurgePOD™ HEAVY DUTY Technical Information Catalog Number SPH50SP1120SN SPH50SP1240SN SPH50SP1347SN SPH50SP2120SNG SPH50SP2240SNG SPH50SP2347SNG SPH50SP2240PN SPH50SP2480PN SPH50SP3240PNG SPH50SP3480PNG SPH50SP3240DLG SPH50SP3480DLG SPH50SP4240HLG SPH50SP4480HLG SPH50SP3208WYG SPH50SP3480WYG SPH50SP3600WYG† SPH50SP4208WYNG SPH50SP4480WYNG SPH50SP4600WYNG† Nominal System Voltage 120V 240V 347V 120V 240V 347V 120/240V 240/480V 120/240V 240/480V 240V 480V 120/240V 240/480V 208V 480V 600V 208Y/120V 480Y/277V 600Y/347V Max. Continuous Operating AC Voltage (MCOV) (VC) 150V 320V 420V 150V 320V 420V 150V 320V 150V 320V 320V 550V 150/320V 320/550V 150V 320V 420V 150V 320V 420V System Type Single-Phase 2 Wire Single-Phase 2 Wire Single-Phase 2 Wire Single-Phase 2 Wire + G Single-Phase 2 Wire + G Single-Phase 2 Wire + G Split-Phase 3 Wire Split-Phase 3 Wire Split-Phase 3 Wire + G Split-Phase 3 Wire + G Three-Phase Delta 3 Wire + G Three-Phase Delta 3 Wire + G Three-Phase Highleg Delta 4 Wire + G Three-Phase Highleg Delta 4 Wire + G Three-Phase Wye 3 Wire + G Three-Phase Wye 3 Wire + G Three-Phase Wye 3 Wire + G Three-Phase Wye 4 Wire + G Three-Phase Wye 4 Wire + G Three-Phase Wye 4 Wire + G Connection Points 2 2 2 3 3 3 3 3 4 4 4 4 5 5 4 4 4 5 5 5 † 600V Wye versions are not CSA Certified. For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 13 Type 1 UL Listed SPDs SurgePOD™ HEAVY DUTY Technical Information Specifications (for all SurgePOD HD units) Short Circuit Current Rating (SCCR) Nominal Discharge Current (8x20µs) In Max. Discharge Current (8x20µs) Imax Response Time tA Frequency Operating State/Fault Indication Conductor Length / Guage Mounting Enclosure / Flammability Ratings Degree of Protection (Installed State) SPD Install Location Circuit Location Standard Agency Information Product Warranty Operating Temperature Maximum Operating Altitude Values 200kA 20kA 50kA <25ns 50/60Hz Bi-Color LED - Green (good) / Red (replace) 36 inches, 10 AWG Stranded Copper Chase Nipple / Bracket* NEMA 4X - UL 94-5VA IP20 (finger-safe) Indoor/Outdoor Lineside or Loadside of service entrance overcurrent protective device UL 1449 3rd Edition Type 1 Listed SPD cULus, CSA**, RoHS Compliant 5 Years*** -40˚C to +85˚C 16,000FT * Customer-supplied bracket. ** 600V Wye versions not CSA Certified. *** See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. Voltage Protection Ratings (VPRs) Catalog Number SPH50SP1120SN SPH50SP1240SN SPH50SP1347SN SPH50SP2120SNG SPH50SP2240SNG SPH50SP2347SNG SPH50SP2240PN SPH50SP2480PN SPH50SP3240PNG SPH50SP3480PNG SPH50SP3240DLG SPH50SP3480DLG SPH50SP4240HLG SPH50SP4480HLG SPH50SP3208WYG SPH50SP3480WYG SPH50SP3600WYG† SPH50SP4208WYNG SPH50SP4480WYNG SPH50SP4600WYNG† Rated System Voltage (Vo) 120V 240V 347V 120V 240V 347V 120V/240V 240V/480V 120V/240V 240V/480V 240V 480V 120/240V 240/480V 208V 480V 600V 208Y/120V 480Y/277V 600Y/347V MCOV (VC) 150V 320V 420V 150V 320V 420V 150V 320V 150V 320V 320V 550V 150V/320V 320V/550V 150V 320V 420V 150V 320V 420V L-N 700 1200 1500 700 1200 1500 700 1200 700 1200 — — 700/1200 1200/1800 — — — 700 1200 1500 Voltage Protection Ratings (VPRs) L-L L-G N-G — — — — — — — — — — 1200 700 — 2500 1200 — 2500 1500 1200 — — 2500 — — 1200 1200 700 2500 2500 1200 2500 1200 — 3000 1800 — 1200/2500 1200/2500 700/1200 2500/3000 2500/3000 1200/1800 1200 700 — 2500 1200 — 2500 1500 — 1200 1200 700 2500 2500 1200 2500 2500 1500 † 600V Wye versions are not CSA Certified. 14 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge Type 1 UL Listed SPDs SURGE PROTECTION MADE SIMPLE™ FOR ALL UL APPLICATIONS SURGEPOD™ PRO SPD FOR UL 1449 3rd Edition Listed Loadside and Lineside Protection Description The Cooper Bussmann SurgePOD™ PRO is a Type 1 UL Listed 1449 3rd Edition surge protective device suitable for installation on both the loadside or lineside of the service entrance overcurrent protective device. Available in popular voltage and system specific versions to match common residential and light commercial electrical system and equipment requirements, the SurgePOD PRO delivers superior surge protection using MOV thermal disconnect technology that eliminates the need for additional overcurrent protection. easyID™ LED Status Indicator Parallel connection to the electrical system permits the SurgePOD PRO SPD to be installed on any ampacity panel. • Type 1 UL 1449 3rd Edition Listed SPDs are easily selected and installed on the loadside or lineside of the service entrance overcurrent protective device • Voltage specific models precisely match and protect electrical systems and equipment better than “one-size-fits-all” SPDs • Thermal disconnect technology eliminates the need for additional fusing • Compact UV resistant NEMA 4X enclosure for indoor or outdoor applications • easyID™ LED status indicator provides surge protection status at a glance Dimensions - in SPP40SP1120SN SPP40SP2240PN SPP40SP3240DLG SPP40SP3480DLG SPP40SP3208WYG SPP40SP3480WYG NEMA 4X Rated Pro Type 1 UL Listed SPD Type 1 SPD Part Number System SPP 1-1/16” Dia. 1-11/16” 3-3/8” 1-11/16” 40S PX XXX XXX SPP = Product Series Surge Protection PRO Surge Rating 40S = 40kA max discharge current No of Wires/Poles 2-1/16” 2-1/16” 4-1/8” P1 = 1 P2 = 2 P3 = 3 Rated System Voltage 120, 208, 240, 480Vac 3-3/16” 4-1/16” 7/8” System SN = Single-Phase 2 Wire, 2 Connection Points PN = Split-Phase, 3 Wire, 3 Connection Points DLG = Three-Phase Delta 3 Wire + G, 4 Connection Points WYG = Three-Phase Wye 3 Wire, 4 Connection Points For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 15 Type 1 UL Listed SPDs easyID™ LED Status Indicator Mounting The easyID™ LED status indicator will illuminate when the unit is properly installed and the system or equipment being protected is energized. The following LED color/status indicates: SurgePOD PRO is a panel mount device. It may also be mounted using a customer supplied bracket or directly onto a female threaded conduit fitting. GREEN LED = Good The circuit is energized and protected. RED LED = Replace The circuit is energized and unprotected. For NEMA 4X installation, install appropriate customer supplied gasket between SurgePOD™ PRO SPD and enclosure wall. Tighten locknut to 20.3 Lb-In (2.3N•m) The unit needs replacing. LED is Out / Unlit: • The circuit is most likely deenergized • The unit’s leads are disconnected • The unit is damaged Authorized personnel should follow all prescribed lockout/tagout and safety procedures in troubleshooting the cause for the above conditions. Opening SurgePOD PRO enclosure will void UL listing and warranty. 16 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge Type 1 UL Listed SPDs SurgePOD™ PRO Technical Information Catalog Number SPP40SP1120SN SPP40SP2240PN SPP40SP3240DLG SPP40SP3480DLG SPP40SP3208WYG SPP40SP3480WYG Nominal System Voltage 120V 120/240V 240V 480V 208V 480V Specifications (for all SurgePOD PRO units) Short Circuit Current Rating (SCCR) Nominal Discharge Current (8x20µs) In Max. Discharge Current (8x20µs) Imax Response Time (ns) tA Frequency Operating State/Fault Indication Conductor Length / Guage Mounting Enclosure / Flammability Ratings Degree of Protection (Installed State) SPD Install Location Circuit Location Standard Agency Information Product Warranty Operating Temperature Maximum Operating Altitude Max. Continuous Operating AC Voltage (MCOV) (VC) 150V 150V 320V 550V 150V 320V System Type Single-Phase 2 Wire Split-Phase 3 Wire Three-Phase Delta 3 Wire + G Three-Phase Delta 3 Wire + G Three-Phase Wye 3 Wire + G Three-Phase Wye 3 Wire + G Connection Points 2 3 4 4 4 4 Values 200kA 10kA 40kA <25ns 50/60Hz Bi-Color LED - Green (good) / Red (replace) 18 inches, 10 AWG Stranded Tinned Copper Chase Nipple / Bracket* NEMA 4X - UL 94-5VA IP20 (finger-safe) Indoor/Outdoor Lineside or Loadside of service entrance overcurrent protective device UL 1449 3rd Edition Type 1 Listed SPD cULus, RoHS Compliant 2 Years** -40˚C to +65˚C 12000FT * Customer-supplied bracket. ** See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. Voltage Protection Ratings (VPRs) Catalog Number SPP40SP1120SN SPP40SP2240PN SPP40SP3240DLG SPP40SP3480DLG SPP40SP3208WYG SPP40SP3480WYG Nominal System Voltage 120V 120V/240V 240V 480V 208V 480V MCOV (VC) 150V 150V 320V 550V 150V 320V Voltage Protection Ratings (VPRs) L-N L-L L-G 700 — — 700 1200 — — 2500 1200 — 3000 1800 — 1200 700 — 2500 1200 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 17 Type 1 UL Listed SPDs SurgePOD HEAVY DUTY & SurgePOD PRO Wiring Connections and Electrical Systems Understanding the following points will help assure that the correct surge protective device is specified for the electrical system or equipment. • Typical North American electrical systems include singlephase, split-phase, Delta and Wye. • Selecting the wrong SPD generally arise from misunderstanding the nominal system voltage, ground and neutral connections. • General convention has it that a “ground” wire is not counted as a wire in the system description (e.g., 3-wire, 4-wire, etc.), but it is counted as a connection point if the selected SPD has a ground wire. • Selection of a device voltage rating for Wye systems must be based upon its nominal system voltage rating and not on the leg-to-leg voltages in the Wye. • Bonded N-G configurations do not require protection at the service entrance transformer, but protection is required in downstream bonded N-G systems if the length of conductor making the bond is greater than 10 feet (3m)*. *See FAQ #24 for more information. The following are the SurgePOD HEAVY DUTY and SurgePOD PRO catalog numbers, and the electrical systems and voltages to which they can be applied along with any notes that help in understanding the context of the application. Contact Cooper Bussmann Application Engineering for electrical systems not covered in this section. Legend MOV Varistor Capacitive Coupling Ground Thermal Disconnect 1. Single-Phase L N (Black) (White) 120, 240, 347V (L-N) 2 Wire Less common than believed and often for one leg or piece of equipment. Must be installed within 10 feet (3m) of a bonded neutral ground connection per IEEE C62.41-1991. Black L (Black) White N (White) HEAVY DUTY Part #s SPH50SP1120SN, SPH50SP1240SN, SPH50SP1347SN PRO Part #s SPP40SP1120SN, 2. Single-Phase + Ground 120, 240, 347V (L-N) 2 Wire + Ground A very common system. For installation when located greater than 10 feet (3m) of a bonded neutralground connection. The Neutral is usually pulled into facility and is bonded to ground. L N (Black) (White) Black L (Black) White Green N (White) GND (Green) GND (Green) HEAVY DUTY Part #s SPH50SP2120SNG, SPH50SP2240SNG, SPH50SP2347SNG Contact Cooper Bussmann Application Engineering for electrical systems not covered in this section. SurgePOD HEAVY DUTY Installation Instructions - Document 3A1984 SurgePOD PRO Installation Instructions - Document 3A2204 18 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge Type 1 UL Listed SPDs 3. Two-Pole with Neutral 120V (L-N) / 240V (L1-L2), 240V (L-N) / 480V (L1-L2) Single Phase (Split) Center Tap L1 L2 N (Black) (Black) (White) L1 (Black) For installations at or less than 10 feet (3m) from the transformer. A very common system. The Neutral is usually pulled into facility and is bonded to ground. Must be installed within10 feet (3m) of a bonded-neutral ground connection. Black Black White N (White) L2 (Black) HEAVY DUTY Part #s SPH50SP2240PN, SPH50SP2480PN PRO Part # SPP40SP2240PN 4. Two-Pole with Neutral + Ground 120V (L-N) / 240V (L1-L2), 240V (L-N) / 480V (L1-L2) Single Phase (Split) Center Tap + Ground L1 N L2 (Black) (Black) (White) Black Black L1 (Black) For installation when located greater than 10 feet (3m) of a bonded-neutral ground connection. White Green N (White) L2 (Black) A very common system. The Neutral is usually pulled into facility and is bonded to ground. HEAVY DUTY Part #s SPH50SP3240PNG, SPH50SP3480PNG GND (Green) GND (Green) 5. Wye + Ground 208, 480, 600V (L-L) 3 Wire Wye + Ground L1 L2 L3 (Black) (Black) (Black) A common MCC configuration at for pumping and water/waste water treatment. Neutral NOT pulled into the facility, but is bonded to ground. L1 (Black) L2 (Black) Black Black Black Green HEAVY DUTY Part #s SPH50SP3208WYG, SPH50SP3480WYG, SPH50SP3600WYG L3 (Black) GND (Green) PRO Part #s SPP40SP3208WYG, SPHP4SP3480WYG GND (Green) Contact Cooper Bussmann Application Engineering for electrical systems not covered in this section. SurgePOD HEAVY DUTY Installation Instructions - Document 3A1984 SurgePOD PRO Installation Instructions - Document 3A2204 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 19 Type 1 UL Listed SPDs 6. Wye with Neutral + Ground 120V (L-N) / 208V (L-L), 127V (L-N) / 220V (L-L), 277V (L-N) / 480V (L-L), 347V (L-N) / 600V (L-L) 4 Wire Wye + Ground L2 L3 L1 N (Black) (Black) (Black) (White) L1 (Black) L2 (Black) Common system configuration with Neutral pulled into facility and bonded to ground. Black Black Black White Green N (White) L3 (Black) HEAVY DUTY Part #s SPH50SP4208WYNG, SPH50SP4480WYNG, SPH50SP4600WYNG GND (Green) GND (Green) 7. Delta + Ground 240, 480V (L-L) 3 Wire Delta + Ground L2 L1 L3 (Black) (Black) (Black) L1 (Black) Black Black Black L2 (Black) L3 (Black) Green GND (Green) HEAVY DUTY Part #s SPH50SP3240DLG, SPH50SP3480DLG GND (Green) PRO Part #s SPP40SP3240DLG, SPP40SP3480DLG 8. Highleg Delta 120V (L1 / L3-N) / 240V (L-L), 240V (L1 / L3-N) /480V (L-L) 4 Wire Highleg Delta + Ground L3 L2 L1 N (Black) (Orange) (Black) (White) Highleg L2 (Orange) Highleg A common system configuration with one “center tapped” transformer L3 (Black) winding. L1 (Black) N (White) The Neutral is often pulled into facility and is bonded to ground. GND (Green) The Highleg-to-Neutral voltage is half the Line-Line voltage multiplied by √3 Black Black White Green Orange HEAVY DUTY Part #s SPH50SP4240HLG, SPH50SP4480HLG GND (Green) Contact Cooper Bussmann Application Engineering for electrical systems not covered in this section. SurgePOD HEAVY DUTY Installation Instructions - Document 3A1984 SurgePOD PRO Installation Instructions - Document 3A2204 20 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge DIN-Rail Type 2 Recognized High SCCR SPDs Comprehensive High SCCR Surge Protection Solutions for North American UL 508A Applications • UL 1449 3rd Edition Recognized SPD devices provide optimum surge protection for the United States and Canadian panel markets • Modular DIN-Rail design with color coding and rejection feature makes it easy to identify, install and maintain • easyID™ Visual indication and optional remote contact signaling make status monitoring simple • Vibration and shock resistant according to EN 60068-2 standards to withstand harsh environments • IP20 Finger-safe design improves electrical safety easy ID™ The Need for Surge Protection Today’s world is full of electronic products and devices that are susceptible to damage from overvoltage surges. Whether the cause is static discharge or lightning, overvoltage surges can quickly destroy consumer electronics or sophisticated electronic packages used in industrial and commercial applications. Surge protection products from Cooper Bussmann help provide power quality that’s free from damaging surges and overvoltage conditions. Customer Testimonial A manufacturing facility in Van Wert, Ohio has a surface treatment line that is a core process that cannot afford down time. Every part shipped out of this facility depends on this process. In effort to reduce the risk of an electrical power surge compromising this process, Cooper Bussmann surge protective devices were installed. These components were easy to install in the existing machine control panel. The result is a process that is more reliable and available as well as easier to maintain. Prior to the use of this product, a lightning-caused surge, damaged the HMI device that resulted in multiple days of unscheduled down time and a large unexpected expense to replace it. Since the install no problems have occurred. SCCR Rated BSP UL Series UL-SPD Part Number System BSP M X XXX XXX X BSP = Product Series Technology Type M = MOV Poles 1= 2= 3= 4= 1-pole, 2-pole, 3-pole, 4-pole, 1 2 3 4 Wire or 3 Wire Wire Wire System Voltage 120 = 120Vac 208 = 208Vac 240 = 240Vac 347 = 347Vac 480 = 480Vac 600 = 600Vac System Type S2G = Single Phase, 2 Wire S3G = Single Phase (Split), 3 Wire DLG = Delta WYG = Wye HLG = Highleg Delta WYNG = Wye with Neutral & Ground Optional Remote Contact Signaling R = Optional contact signaling Blank = No remote switch option For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 21 DIN-Rail Type 2 Recognized High SCCR SPDs BSP UL Series Type 4 Recognized SCCR Rated SPD Specification Overview* - No Additional Fusing Required Family Designation Technology BSP M = MOV Poles/Wires 1 = 2 Wire 2 = 2 wire / 3 Wire 3 = 3 Wire 4 = 4 Wire Nominal Voltage 120 = 120V 208 = 208V 240 = 240V 347 = 347V 480 = 480V 600 = 600V Remote Contact Signaling System Type S2G = Single Phase 2 Wire w/ Gnd S3G = Single Phase (Split) 2 Wire / 3 Wire w/ Gnd DLG = Delta w/ Gnd HLG = Highleg Delta w/ Gnd WYG = Wye w/ Gnd WYNG = Wye w/ Neutral and Gnd Blank = No Remote R = With Remote * See descriptions below for specific values by part number. UL Type 4 Recognized SPD for UL Type 2 Applications - (For remote signaling contact, add “R” suffix to the part number) UL-SPD Part Number* BSPM3240DLG BSPM3480DLG BSPM3208WYG BSPM3480WYG BSPM3600WYG BSPM4240HLG Description 120V Single Phase (USA) 127V Single Phase (Mexico) 240V Single Phase (USA) 254V Single Phase (Mexico) 277V Single Phase (USA) 347 V Single Phase (USA) 127/254V Split Phase - 1Ø 3W + Gnd (Mexico) 240V Corner Gnd Delta - 1Ø 2W + Gnd (USA) 240/480 Split Phase - 1Ø 3W + Gnd (USA) 480V Corner Gnd Delta, 1Ø 2W + Gnd (USA) 240V Delta - 3Ø 3W + Gnd (USA) 480V Delta - 3Ø 3W + Gnd & HRG Wye (USA) 120/208 Wye 3Ø 3W + Gnd 277/480 Wye 3Ø 3W + Gnd 347/600 Wye 3Ø 3W + Gnd 120/240 Highleg Delta - B High (USA) BSPM4480HLG 240/480 3 Phase Highleg 3Ø 3W + Gnd BSPM4208WYNG 120/208 Wye - 3Ø 4W + Gnd (USA) 127/220 Wye - 3Ø 4W + Gnd (Mexico) BSPM4480WYNG 277/480 Wye - 3Ø 4W + Gnd (USA) BSPM4600WYNG 347/600 Wye - 3Ø 4W + Gnd (Canada) BSPM1120S2G BSPM1240S2G BSPM1347S2G BSPM2240S3G BSPM2480S3G Fig. A† Fig. B† BSPM1120S2G BSPM1240S2G BSPM1347S2G † Replacement Module (Qty) Poles Volts (AC) SCCR (kA) Figure UL/cUL Recognized, CSA BPM275UL (1x) 1 120 200 A Y BPM385UL (1x) 1 240 200 A Y BPM600UL (1x) 1 347 125 A Y BPM275UL (2x) 2 240 200 B Y BPM385UL (2x) 2 480 200 B Y BPM275UL BPM600UL BPM275UL BPM385UL BPM600UL BPM275UL BPM385UL BPM600UL 3 3 3 3 3 4 240 480 208 480 600 240 200 125 200 200 125 200 C C C C C D Y Y Y Y Y Y 4 480 125 D Y 4 208 200 D Y 4 480 200 D Y 4 600 125 D Y (3x) (3x) (3x) (3x) (3x) (4x) (3x), (1x) BPM275UL (4x) BPM385UL BPM275UL BPM600UL BPM275UL (3x), (1x) (3x), (1x) Fig. C† BSPM2240S3G BSPM2480S3G Fig. D† BSPM3208WYG BSPM3480WYG BSPM3600WYG BSPM3240DLG BSPM3480DLG BSPM4208WYNG BSPM4480WYNG BSPM4600WYNG BSPM4240HLG BSPM4480HLG For remote signaling contact, add “R” suffix to the part number. 22 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge DIN-Rail Type 2 Recognized High SCCR SPDs Selecting BSP UL Series By Circuit Diagrams, Wiring Configurations and Voltages MOV Varistor Legend 12 11 14 Thermodynamic Element Optional Remote Contact Signaling Ground Capacitive Coupling Resistor 1-Pole (2 Wire) & Single Phase Two (2) Connection Points L1 L2 L L N 12 11 14 N 120, 240, 347Vac 2 Wire Systems L3 120, 277, 347Vac 2 Wire Wye Systems Part Numbers for all systems BSPM1120S2G, BSPM1240S2G, BSPM1347S2G Gnd/N Circuit Diagram 2-Pole (2 wire / 3 Wire) Three (3) Connection Points L1 L2 L N 12 11 14 1 L L1 L2 L1 L1 N L2 L2 L3 Gnd/N Gnd/N Circuit Diagram 120/240V, 240/480Vac Single Phase (Split) Center Tap 120/208V, 277/480Vac 3 Wire Wye System BSPM2240S3G, BSPM2480S3G BSPM2240S3G, BSPM2480S3G 2 Wire Corner Grounded Delta 2 Wire Ungrounded Delta 240, 480Vac BSPM2440S3G, BSPM2480S3G 3-Pole (3 Wire) 3-Phase Four (4) Connection Points L1 L2 L1 L2 L3 L1 L2 L1 12 11 14 L2 L3 L3 Gnd L3 Gnd Circuit Diagram 208, 480, 600Vac 208V, 480V, 600Vac Wye 3-Phase, 3 Wire + Ground 240, 480Vac Delta 3-Phase, 3 Wire + Ground BSPM3208WYG, BSPM3480WYG, BSPM3600WYG BSPM3240DLG, BSPM3480DLG 4-Pole (4 Wire) 3-Phase Five (5) Connection Points L1 L2 L3 N L1 L2 N 12 11 14 L3 Gnd Circuit Diagram L2 (Highleg) L1 N L3 Gnd 120/208V, 127/220V, 277/480V, 347/600Vac Wye 3-Phase, 4 Wire + Ground 120/240V, 240/480Vac Highleg Delta, 3-Phase, 4 Wire + Ground BSPM4208WYNG, BSPM4480WYNG, BSPM4600WYNG BSPM4240HLG, BSPM4480HLG For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 23 DIN-Rail Type 2 Recognized High SCCR SPDs Surge Protection Made Simple™ for UL Applications Single Pole BSP UL Series for 120, 240 and 347Vac Single-Phase 2 Wire Systems Description The Cooper Bussmann single pole UL modular surge arresters for 120, 240 and 347Vac single-phase systems feature local, easyID™ visual indication and optional remote contact signaling. The unique module locking system fixes the protection module to the base part. Modules can be easily replaced without tools by simply depressing the release buttons. Integrated mechanical coding between the base and protection module ensures against installing an incorrect replacement module. • Surge arrester according to UL 1449 3rd Edition, Type 2 Component Assembly helps meet UL 508A requirements • Heavy-duty zinc oxide varistors for high discharge capacity • "Thermodynamic Control" SPD monitoring device ensures high reliability against surge events • Module locking system with module release button makes module replacement easy without tools • Up to 200kA Short-Circuit Current Rating (SCCR) makes higher assembly SCCR ratings possible • Optional remote signaling of all protection modules makes status monitoring easy and accurate in any monitoring scheme • No upstream overcurrent protection necessary to make installation easier and more economical • Vibration and shock tested according to EN 60068-2 to withstand harsh environments Optional Remote Signaling Contact BSPM1120S2G BSPM1240S2G BSPM1347S2G Remote Signal Contact Available Visual Status Indication SCCR Rated BSP UL Series Circuit Diagram The remote signaling contact versions have a floating changeover contact for use as a break or make contact for easy adoption in any monitoring application. L Dimensions - mm MOV 12 11 14 12 11 14 Optional Remote Signal Contact Thermal Disconnector Gnd/N BSPM1120S2G, BSPM1240S2G, BSPM1347S2G* Shown with optional remote contact signaling * For remote signaling contact, add “R” suffix to the part number. E.g., BSPM1347S2GR Shown with optional remote contact signaling 24 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge DIN-Rail Type 2 Recognized High SCCR SPDs ORDERING INFORMATION Nominal System Voltage 120Vac Max. Continuous Operating AC Voltage (MCOV) [VC] 275Vac Catalog Numbers: Without Remote Signaling BSPM1120S2G With Remote Signaling BSPM1120S2GR Replacement Module MOV Technology BPM275UL 240, 277 or 240 & 277Vac 385Vac BSPM1240S2G BSPM1240S2GR BPM385UL 347Vac 600Vac BSPM1347S2G BSPM1347S2GR BPM600UL SPECIFICATIONS Rated Voltage Voltage Protection Rating VPR SCCR Nominal Discharge Current In (kA) Max. Discharge Current Imax (kA) Response Time tA Frequency Number of Poles Number of Wires/Connection Points Operating State/Fault Indication Cross-Sectional Area (min.) Cross-Sectional Area (max.) Terminal Torque For Mounting On Enclosure Material Degree of Protection Location Category Capacity Application Standard Agency Information Product Warranty 120-127Vac 1kV 200kA 240-277Vac 347Vac 1.5kV 2kV 200kA 125kA 20kA 40kA ≤25 ns 50/60Hz 1 2 Wires / 2 Connection Points Green (good) / Red (replace) 14AWG - Cu Stranded, Solid or Fine 2AWG - Cu Solid or Stranded / 4AWG - Cu Fine 45 lb-In 35mm DIN Rail per to EN 60715 Thermoplastic, UL 94V0 IP20 (finger-safe) Indoor 1 Mods, DIN 43880 UL Type 2 Component Assembly UL 1449, 3rd Edition cURus, CSA, RoHS Compliant Five Years* REMOTE CONTACT SIGNALING Remote Contact Signaling Type AC Switching Capacity (Volts/Amps) DC Switching Capacity (Volts/Amps) Conductor Ratings and Cross-Sectional Area for Remote Contact Signal Terminals Ordering Information Changeover Contact 250V/0.5A 250V/0.1A; 125V/0.2A; 75V/0.5A 60/75°C Max. 1.5mm2/14AWG Solid/Flexible Order from Catalog Numbers Above L1 L2 L N L3 N 120, 240, 347Vac 2 Wire Systems 120, 277, 347Vac 2 Wire Wye Systems Part Numbers for all systems BSPM1120S2G, BSPM1240S2G, BSPM1347S2G * See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. Single Pole BSP UL Series Installation Instructions - Document 3A1636 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 25 DIN-Rail Type 2 Recognized High SCCR SPDs Surge Protection Made Simple™ for UL Applications 2-Pole BSP UL Series for 120/240, 120/208, 127/254, 240, 240/480, 277/480 and 480Vac Single Phase & Three Phase 2 Wire / 3 Wire Systems Description The Cooper Bussmann 2-pole UL modular surge arresters for 120/240, 120/208, 127/254, 240, 240/480, 277/480 and 480Vac (split-phase) systems feature local, easyID™ visual indication and optional remote contact signaling. The unique module locking system fixes the protection module to the base part. Modules can be easily replaced without tools by simply depressing the release buttons. Integrated mechanical coding between the base and protection module ensures against installing an incorrect replacement module. • Surge arrester according to UL 1449 3rd Edition, Type 2 Component Assembly helps meet UL 508A requirements • Heavy-duty zinc oxide varistors for high discharge capacity • "Thermodynamic Control" SPD monitoring device ensures high reliability against surge events • Module locking system with module release button make module replacement easy without tools • Up to 200kA Short-Circuit Current Rating (SCCR) make higher assembly SCCR ratings possible • Optional remote signaling of all protection modules make status monitoring easy and accurate in any monitoring scheme • No upstream overcurrent protection necessary to make installation easier and more economical • Vibration and shock tested according to EN 60068-2 to withstand harsh environments Optional Remote Signaling Contact BSPM2240S3G BSPM2480S3G SCCR Rated BSP UL Series Circuit Diagram The remote signaling contact versions have a floating changeover contact for use as a break or make contact for easy adoption in any monitoring application. Dimensions - mm Remote Signal Contact Available Visual Status Indication L1 L2 MOV 12 11 14 12 11 14 Optional Remote Signal Contact Thermal Disconnector Gnd/N Gnd/N BSPM2240S3G, BSPM2480S3G* Shown with optional remote contact signaling * For remote signaling contact, add “R” suffix to the part number. E.g., BSPM2480S3GR Shown with optional remote contact signaling 26 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge DIN-Rail Type 2 Recognized High SCCR SPDs ORDERING INFORMATION Nominal System Voltage Max. Continuous Operating Voltage MCOV Catalog Numbers: Replacement Module 120/240, 240Vac 275/550Vac BSPM2240S3G BSPM2240S3GR BPM275UL [L-G/L-L] Without Remote Signaling With Remote Signaling MOV Technology 240/480Vac 385/770Vac BSPM2480S3G BSPM2480S3GR BPM385UL SPECIFICATIONS 120-127Vac 240-254Vac 240Vac 1kV/1.8kV Rated Voltage Voltage Protection Rating VPR [L-G/L-L] Nominal Discharge Current In (kA) Max. Discharge Current Imax (kA) Response Time tA SCCR Frequency Number of Poles Number of Wires/Connection Points Operating State/Fault Indication Cross-Sectional Area (min.) Cross-Sectional Area (max.) Terminal Torque For Mounting On Enclosure Material Degree of Protection Location Category Capacity Application Standard Agency Information Product Warranty 240-480Vac 480Vac 1.5kV/2.5kV 20kA 40kA ≤25 ns 200kA 50/60Hz 2 2 Wires or 3 Wires / 3 Connection Points Green (good) / Red (replace) 14AWG - Cu Stranded, Solid or Fine 2AWG - Cu Solid or Stranded, 4AWG - Cu Fine 45 lb-In 35mm DIN-Rail per EN 60715 Thermoplastic, UL 94V0 IP20 (finger-safe) Indoor 2 mods, DIN 43880 UL Type 2 Component Assembly UL 1449, 3rd Edition cURus, CSA, RoHS Compliant Five Years* REMOTE CONTACT SIGNALING Remote Contact Signaling Type AC Switching Capacity (Volts/Amps) DC Switching Capacity (Volts/Amps) Conductor Ratings and Cross-Sectional Area for Remote Contact Signal Terminals Ordering Information L Changeover Contact 250V/0.5A 250V/0.1A; 125V/0.2A; 75V/0.5A 60/75°C Max. 1.5mm2/14AWG Solid/Flexible Order from Catalog Numbers Above L1 L2 N N L L1 L1 L2 L2 L3 120/240V, 240/480Vac Single Phase (Split) Center Tap 120/208V, 277/480Vac 3 Wire Wye System BSPM2240S3G, BSPM2480S3G BSPM2240S3G, BSPM2480S3G 2 Wire Corner Grounded Delta 2 Wire Ungrounded Delta 240, 480Vac BSPM2440S3G, BSPM2480S3G * See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. 2-Pole BSP UL Series Installation Instructions - Document 3A1637 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 27 DIN-Rail Type 2 Recognized High SCCR SPDs Surge Protection Made Simple™ for UL Applications 3-Pole BSP UL Series for 240 and 480Vac Three Phase 3 Wire Delta, 208, 480 and 600Vac Three Phase 3 Wire Wye and 240, 480Vac Impedance Grounded Systems Description The Cooper Bussmann 3-pole UL modular surge arresters for 240 and 480 3-phase Delta, and 120/208, 277/480 and 347/600Vac 3-phase Wye systems feature local, easyID™ visual indication and optional remote contact signaling. The unique module locking system fixes the protection module to the base part. Modules can be easily replaced without tools by simply depressing the release buttons. Integrated mechanical coding between the base and protection module ensures against installing an incorrect replacement module. • Surge arrester according to UL 1449 3rd Edition, Type 2 Component Assembly helps meet UL 508A requirements • Heavy-duty zinc oxide varistors for high discharge capacity • "Thermodynamic Control" SPD monitoring device ensures high reliability against surge events • Module locking system with module release button make module replacement easy without tools • Up to 200kA Short-Circuit Current Rating (SCCR) make higher assembly SCCR ratings possible • Optional remote signaling of all protection modules make status monitoring easy and accurate in any monitoring scheme • No upstream overcurrent protection necessary to make installation easier and more economical • Vibration and shock tested according to EN 60068-2 to withstand harsh environments Optional Remote Signaling Contact BSPM3208WYG BSPM3480WYG BSPM3600WYG BSPM3240DLG BSPM3480DLG SCCR Rated BSP UL Series Circuit Diagrams The remote signaling contact versions have a floating changeover contact for use as a break or make contact for easy adoption in any monitoring application. Dimensions - mm Remote Signal Contact Available Visual Status Indication L1 L2 L3 MOV 12 11 14 12 11 14 Optional Remote Signal Contact Thermal Disconnector Gnd Gnd BSPM3208WYG, BSPM3480WYG, BSPM3600WYG, BSPM3240DLG, BSPM3480DLG* Shown with optional remote contact signaling * For remote signaling contact, add “R” suffix to the part number. E.g., BSPM3480DLGR Shown with optional remote contact signaling 28 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge DIN-Rail Type 2 Recognized High SCCR SPDs Nominal System Voltage Max. Continuous Operating AC Voltage MCOV [L-G/L-L] Catalog Numbers: Without Remote Signaling With Remote Signaling Replacement Module MOV Technology Rated Voltage Voltage Protection Rating VPR [L-G/L-L] SCCR Nominal Discharge Current In (kA) Max. Discharge Current Imax (kA) Response Time tA Frequency Number of Poles Number of Wires/Connection Points Operating State/Fault Indication Cross-Sectional Area (min.) Cross-Sectional Area (max.) Terminal Torque For Mounting On Enclosure Material Degree of Protection Location Category Capacity Application Standard Agency Information Product Warranty Remote Contact Signaling Type AC Switching Capacity (Volts/Amps) DC Switching Capacity (Volts/Amps) Conductor Ratings and Cross-Sectional Area for Remote Contact Signal Terminals Ordering Information ORDERING INFORMATION 120/208Vac 240Vac 277/480Vac 480Vac 347/600Vac 275/550Vac 275/550Vac 385/770Vac 600/1200Vac 600/1200Vac BSPM3208WYG BSPM3240DLG BSPM3480WYG BSPM3480DLG BSPM3600WYG BSPM3208WYGR BSPM3240DLGR BSPM3480WYGR BSPM3480DLGR BSPM3600WYGR BPM275UL BPM275UL BPM385UL BPM600UL BPM600UL SPECIFICATIONS 120-127Vac, 240Vac 277/480Vac 480Vac 347/600Vac 208-220Vac 1kV/1.8kV 1kV/1.8kV 1.5kV/2.5kV 2kV/4kV 2kV/4kV 200kA 200kA 200kA 125kA 125kA 20kA 40kA ≤25 ns 50/60Hz 3 3 Wires / 4 Connection Points Green (good) / Red (replace) 14AWG - Cu Stranded, Solid or Fine 2AWG - Cu Solid or Stranded, 4AWG - Cu Fine 45 lb-In 35mm DIN-Rail per to EN 60715 Thermoplastic, UL 94V0 IP20 (finger-safe) Indoor 3 Mods, DIN 43880 UL Type 2 Component Assembly UL 1449, 3rd Edition cURus, CSA, RoHS Compliant Five Years* REMOTE CONTACT SIGNALING Changeover Contact 250V/0.5A 250V/0.1A; 125V/0.2A; 75V/0.5A 60/75°C Max. 1.5mm2/14AWG Solid/Flexible Order from Catalog Numbers Above L1 L2 L1 L2 L1 L2 L3 L3 208, 480, 600Vac L3 Wye 3-Phase, 3 Wire + Ground 208V, 480V, 600Vac 240, 480Vac Delta 3-Phase, 3 Wire + Ground BSPM3208WYG, BSPM3480WYG, BSPM3600WYG BSPM3240DLG, BSPM3480DLG * See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. 3-Pole BSP UL Series Installation Instructions - Document 3A1638 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 29 DIN-Rail Type 2 Recognized High SCCR SPDs Surge Protection Made Simple™ for UL Applications 4-Pole BSP UL Series for 120/240, 240/480Vac Three Phase 4 Wire Highleg Delta and 120/208, 127/220, 277/480 and 347/600Vac Three Phase 4 Wire Wye Systems Description The Cooper Bussmann 4-pole UL modular surge arresters for 120/240, 240/480Vac 3-phase Highleg Delta and 120/208, 127/220, 277/480 and 347/600Vac 3-phase 4 wire Wye systems feature local, easy ID™ visual indication and optional remote contact signaling. The unique module locking system fixes the protection module to the base part. Modules can be easily replaced without tools by simply depressing the release buttons. Integrated mechanical coding between the base and protection module ensures against installing an incorrect replacement module. • Surge arrester according to UL 1449 3rd Edition, Type 2 Component Assembly helps meet UL 508A requirements • Heavy-duty zinc oxide varistors for high discharge capacity • "Thermodynamic Control" SPD monitoring device ensures high reliability against surge events • Module locking system with module release button make module replacement easy without tools • Up to 200kA Short-Circuit Current Rating (SCCR) make higher assembly SCCR ratings possible • Optional remote signaling of all protection modules make status monitoring easy and accurate in any monitoring scheme • No upstream overcurrent protection necessary to make installation easier and more economical • Vibration and shock tested according to EN 60068-2 to withstand harsh environments Optional Remote Signaling Contact BSPM4208WYNG BSPM4480WYNG BSPM4600WYNG BSPM4240HLG BSPM4480HLG SCCR Rated BSP UL Series Circuit Diagram L1 The remote signaling contact versions have a floating changeover contact for use as a break or make contact for easy adoption in any monitoring application. Dimensions - mm Remote Signal Contact Available Visual Status Indication L2 L3 N MOV 12 11 14 12 11 14 Optional Remote Signal Contact Thermal Disconnector Gnd Gnd BSPM4208WYNG, BSPM4480WYNG, BSPM4600WYNG BSPM4240HLG, BSPM4480HLG* Shown with optional remote contact signaling * For remote signaling contact, add “R” suffix to the part number. E.g., BSPM4480HLGR Shown with optional remote contact signaling 30 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge DIN-Rail Type 2 Recognized High SCCR SPDs ORDERING INFORMATION 120/208Vac, 240/480Vac 277/480Vac 347/600Vac Nominal System Voltage 120/240Vac 127/220Vac 275/550Vac 275/550Vac 385/770Vac 385/660Vac 600/875Vac [L-N]/[L-G] Max. continuous operating [N-G]/[L-L] 275/550Vac 275/550Vac 385/770Vac 275/770Vac 275/1200Vac AC voltage MCOV [H-N]/[H-G] — 275/550Vac 600/985Vac — — [H-L] — 550Vac 985Vac — — Catalog Numbers: Without Remote Signaling BSPM4208WYNG BSPM4240HLG BSPM4480HLG BSPM4480WYNG BSPM4600WYNG BSPM4208WYNGR BSPM4240HLGR BSPM4480HLGR BSPM4480WYNGR BSPM4600WYNGR With Remote Signaling Replacement Modules L1 or L3 BPM275UL BPM275UL BPM385UL BPM385UL BPM600UL Module MOV Technology L2 BPM275UL BPM275UL BPM600UL BPM385UL BPM600UL Positions Four (4) Total Required N BPM275UL BPM275UL BPM385UL BPM275UL BPM275UL SPECIFICATIONS Rated Voltage Voltage Protection Rating V PR [L-N/L-G] [N-G/L-L] [H-N/H-G] [H-L] SCCR Nominal Discharge Current In (kA) Max. Discharge Current Imax (kA) Response Time tA Frequency Number of Poles Number of Wires/Connection Points Operating State/Fault Indication Cross-Sectional Area (min.) Cross-Sectional Area (max.) Terminal Torque For Mounting On Enclosure Material Degree of Protection Location Category Capacity Application Standard Agency Information Product Warranty 120/208Vac, 127/220Vac 1kV/1.8kV 1kV/1.8kV — — 200kA 120/240Vac 240/480Vac 277/480Vac 1kV/1.8kV 1kV/1.8kV 1kV/1.8kV 1.8kV 200kA 1.5kV/2.5kV 1.5kV/2.5kV 1.5kV/2.5kV 1kV/2.5kV 2kV/3kV — 3kV — 125kA 200kA 20kA 40kA ≤25 ns 50/60Hz 4 4 Wires / 5 Connection Points Green (good) / Red (replace) 14AWG - Cu Stranded, Solid or Fine 2AWG - Cu Solid or Stranded, 4AWG - Cu Fine 45 lb-In 35mm DIN-Rail per to EN 60715 Thermoplastic, UL 94V0 IP20 (finger-safe) Indoor 4 Mods, DIN 43880 UL Type 2 Component Assembly UL 1449, 3rd Edition cURus, CSA, RoHS Compliant Five Years* 347/600Vac 2kV/3kV 1kV/4kV — — 125kA REMOTE CONTACT SIGNALING Remote Contact Signaling Type AC Switching Capacity (Volts/Amps) DC Switching Capacity (Volts/Amps) Conductor Ratings and Cross-Sectional Area for Remote Contact Signal Terminals Ordering Information L1 L2 N L3 Changeover Contact 250V/0.5A 250V/0.1A; 125V/0.2A; 75V/0.5A 60/75°C Max. 1.5mm2/14AWG Solid/Flexible Order from Catalog Numbers Above L2 (Highleg) 120/208V, 127/220V, 277/480V, 347/600Vac Wye 3-Phase, 4 Wire + Ground BSPM4208WYNG, BSPM4480WYNG, BSPM4600WYNG L1 N L3 120/240V, 240/480Vac Highleg Delta, 3-Phase, 4 Wire + Ground BSPM4240HLG, BSPM4480HLG * See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. 4-Pole BSP UL Series Installation Instructions - Document 3A1639 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 31 DIN-Rail Type 2 & 3 Recognized Non-SCCR SPDs Efficient and Reliable Protection for UL 508A AC/DC Control and Power Applications • Modular DIN-Rail design with color-coding and rejection feature makes it easy to identify, install and maintain • Combination of spark-gap and heavy-duty zinc oxide varistors provide high surge discharge capacity • easyID™ Visual indication and optional remote contact signaling make status monitoring simple • Optional remote signaling of all protection modules make status monitoring easy and accurate in any monitoring scheme • Vibration and shock resistant according to EN 60068-2 standards for reliability in harsh environments • Easily coordinated with other Cooper Bussmann DIN-Rail surge protective devices • Ideal for telecom and UL 508A low voltage applications The Need for Surge Protection Today’s world is full of electronic products and devices that are susceptible to damage from overvoltage surges. Whether the cause is static discharge or lightning, overvoltage surges can quickly destroy consumer electronics or sophisticated electronic packages used in industrial and commercial applications. Surge protection products from Cooper Bussmann help provide power quality that’s free from damaging surges and overvoltage conditions. Safe and Simple • IP20 Finger-safe construction and suppressor rejection feature make it easy to know the suppressor system is installed and properly operating to protect your low voltage control system investment • Simply specify the system voltage, circuit configuration and whether the remote contact signaling is desired Control Voltage Type 2 SPD Control Voltage Type 3 SPD Non SCCR BSP AC/DC Control & Power Voltage Series Part Number System BSP X X AXXXDXXX LV X BSP = Product Series Technology Type M = MOV H = Hybrid* Poles 1 = 1-pole 2 = 2-pole AC/DC Voltage** Type 2 = A48D60, A75D100, A120D200 A275D350, A320D420, A385D500, A440D585, A600D600 Type 3 = A24D24, A48D48, A60D60, A150D150, A230D230 System Type LV = Low voltage Optional Remote Contact Signaling R = Optional contact signaling Blank = No remote switch option * Hybrid technology is a combination of one or more technologies in one module such as an MOV with a Gas Discharge Tube (GDT). ** See specific catalog numbers for exact combinations of AC and DC voltage ratings. 32 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge DIN-Rail Type 2 & 3 Recognized Non-SCCR SPDs BSP UL Non-SCCR AC/DC Control and Power Series Specification Overview Family Designation Technology Poles BSP M = MOV 1 = 2 Wire BSP H = Hybrid* 2 = 4 Wire AC/DC Voltages and System Type 48Vac/60Vdc - Type 2 75Vac/100Vdc - Type 2 120Vac/200Vdc - Type 2 275Vac/350Vdc - Type 2 320Vac/420Vdc - Type 2 385Vac/500Vdc - Type 2 440Vac/585Vdc - Type 2 600Vac/600Vdc - Type 2 24Vac/24Vdc - Type 3 48Vac/48Vdc - Type 3 60Vac/60Vdc - Type 3 120Vac/120Vdc - Type 3 230Vac/230Vdc - Type 3 Distance from Service Entrance Disconnect OCPD Remote Signaling Contact <30 Feet (10m) Blank = No Remote R = With Remote >30 Feet (10m) Blank = No Remote R = With Remote *Hybrid technology is a combination of one or more technologies in one module such as an MOV with a Gas Discharge Tube (GDT). UL Type 4 Recognized SPD for Type 2 & Type 3 Assemblies (For remote signaling contact, add “R” suffix to the part number) UL-SPD Part Number BSPM1A48D60LV BSPM1A75D100LV BSPM1A150D200LV BSPM1A275D350LV BSPM1A320D420LV BSPM1A385D500LV BSPM1A440D585LV BSPM1A600D600LV BSPH2A24D24LV BSPH2A48D48LV BSPH2A60D60LV BSPH2A150D150LV BSPH2A230D230LV Description 48Vac / 60Vdc MOV DIN LV SPD 75Vac / 100Vdc MOV DIN LV SPD 150Vac / 200Vdc MOV DIN LV SPD 275Vac / 350Vdc MOV DIN LV SPD 320Vac / 420Vdc MOV DIN LV SPD 385Vac / 500Vdc MOV DIN LV SPD 440Vac / 585Vdc MOV DIN LV SPD 600Vac / 600Vdc MOV DIN LV SPD 24V Hybrid DIN LV SPD 48V Hybrid DIN LV SPD 60V Hybrid DIN LV SPD 150V Hybrid DIN LV SPD 230V Hybrid DIN LV SPD Replacement UL AC DC Module Type Poles Voltage Voltage BPMA48D60LV 2 1 48 60 BPMA75D100LV 2 1 75 100 BPMA150D200LV 2 1 120 200 BPMA275D350LV 2 1 275 350 BPMA320D420LV 2 1 320 420 BPMA385D500LV 2 1 385 500 BPMA440D585LV 2 1 440 585 BPMA600D600LV 2 1 600 600 BPHA24D24LV 3 2 24 24 BPHA48D48LV 3 2 48 48 BPHA60D60LV 3 2 60 60 BPHA150D150LV 3 2 120 120 BPHA230D230LV 3 2 230 230 Fig. A† In Imax (kA) (kA) 10 25 10 40 15 40 20 40 20 40 20 40 20 40 15 30 1 2 1 2 2 4 2 4 3 5 KEMA CSA cURus N N N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Fig. B† Control Voltage Type 2 SPD Control Voltage Type 3 SPD BSPM1A48D60LV, BSPM1A75D100LV BSPM1A150D200LV, BSPM1A275D350LV BSPM1A320D420LV, BSPM1A385D500LV BSPM1A440D585LV, BSPM1A600D600LV BSPH2A24D24LV, BSPH2A48D48LV BSPH2A60D60LV, BSPH2A150D150LV BSPH2A230D230LV † Figure A A A A A A A A B B B B B For remote signaling contact, add “R” suffix to the part number. E.g., BSPM1A48D60LVR For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 33 DIN-Rail Type 2 & 3 Recognized Non-SCCR SPDs Surge Protection Made Simple™ for Power Voltage Applications UL Type 2 BSP LV Power Series for 48Vac/60Vdc, 75Vac/100Vdc, 120Vac/200Vdc 275VAc/350Vdc, 320Vac/420Vdc, 385Vac/500Vdc, 440Vac/585Vdc and 600Vac/dc Systems Description BSPM1A48D60LV* The Cooper Bussmann UL Type 2 48Vac/60Vdc, 75Vac/100Vdc, 120Vac/200Vdc, 275VAc/350Vdc, 320Vac/420Vdc, 385Vac/500Vdc, 440Vac/585Vdc and 600Vac/dc single pole, modular surge arresters feature local, easyID™ visual indication and optional remote contact signaling. The unique module locking system fixes the protection module to the base part. Modules can be easily replaced without tools by simply depressing the release buttons. Integrated mechanical coding between the base and protection module ensures against installing an incorrect replacement module. BSPM1A75D100LV BSPM1A150D200LV BSPM1A275D350LV BSPM1A320D420LV BSPM1A385D500LV BSPM1A440D585LV BSPM1A600D600LV * No KEMA, UL or CSA Agency Information. LV Control System Arresters The features of these single-pole devices are for use as a single device or in combination with other devices for AC and DC voltage systems. • Surge arrester according to UL 1449 3rd Edition, Type 2 Component Assembly helps meet UL 508A requirements* • Proven MOV technology for reliable surge protection • "Thermodynamic Control" SPD monitoring device ensures high reliability against surge events • Module locking system with module release button make module replacement easy without tools • Optional remote signaling of all modules make status monitoring easy and accurate in any monitoring scheme • No upstream overcurrent protection necessary to make installation easier and more economical • Vibration and shock tested according to EN 60068-2 to withstand harsh environments Optional Remote Signaling Contact Visual Status Indication Remote Signal Contact Available Non SCCR BSP LV AC/DC Power Series Circuit Diagrams Thermal Disconnector MOV The remote signaling contact versions have a floating changeover contact for use as a break or make contact for easy adoption in any monitoring application. * Except as noted in data sheets. Dimensions - mm Shown with optional remote contact signaling BSPMA48D60LV, BSPMA75D100LV, BSPMA150D200LV, BSPM1A275D350LV, BSPM1A320D420LV, BSPM1A385D500LV, BSPM1A440D585LV, BSPM1A600D600LV* Shown with optional remote contact signaling * For remote signaling contact, add “R” suffix to the part number. E.g., BSPMA150D200LVR 34 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge DIN-Rail Type 2 & 3 Recognized Non-SCCR SPDs Ordering Information - 48Vac/60Vdc to 275Vac/350Vdc System Voltage Catalog Numbers: W/O Remote Signaling (Base + Modules) With Remote Signaling Replacement Modules 48Vac/60Vdc BSPM1A48D60LV BSPM1A48D60LVR BPMA48D60LV 75Vac/100Vdc BSPM1A75D100LV BSPM1A75D100LVR BPMA75D100LV 120Vac/200Vdc 275Vac/350Vdc BSPM1A150D200LV BSPM1A275D350LV BSPM1A150D200LVR BSPM1A275D350LVR BPMA150D200LV BPMA275D350LV Specifications Max. continuous operating AC voltage [VC] Max. continuous operating DC voltage [VC] Nominal discharge current (8/20 µs) [In] Max. discharge current (8/20 µs) [Imax] Voltage protection level [VPR] Voltage protection level at 5kA [VPR] Temporary overvoltage (TOV) Agency Information* 48Vac 60Vdc 10kA 25kA <_ 0.3 kV <_ 0.25kV 70V / 5 sec. 75Vac 100Vdc 10kA 40kA <_ 0.4kV <_ 0.35kV 90V / 5 sec. UL / cUL, CSA, KEMA -- 150Vac 200Vdc 15kA 40kA <_ 0.7kV <_ 0.55kV 175V / 5 sec. UL / cUL, CSA, KEMA 275Vac 350Vdc 20kA 40kA <_ 1.25kV <_ 1kV 335V / 5 sec UL / cUL, CSA, KEMA Ordering Information - 320Vac/420Vdc to 600Vac/dc System Voltage Catalog Numbers: W/O Remote Signaling (Base + Modules) With Remote Signaling Replacement Modules 320Vac/420Vdc 385Vac/500Vdc 440Vac/585Vdc 600Vac/600Vdc BSPM1A320D420LV BSPM1A385D500LV BSPM1A440D585LV BSPM1A600D600LV BSPM1A320D420LVR BSPM1A385D500LVR BSPM1A440D585LVR BSPM1A600D600LVR BPMA320D420LV BPMA385D500LV BPMA440D585LV BPMA600D600LV Specifications Max. continuous operating AC voltage [VC] Max. continuous operating DC voltage [VC] Nominal discharge current (8/20 µs) [In] Max. discharge current (8/20 µs) [Imax] Voltage protection level [VPR] Voltage protection level at 5kA [VPR] Temporary overvoltage (TOV) Agency Information* 320Vac 420Vdc 20kA 40kA <_ 1.5kV <_ 1.2kV 335V / 5 sec. UL / cUL, CSA, KEMA 385Vac 500Vdc 20kA 40kA <_ 1.75kV <_ 1.35kV 385V / 5 sec. UL / cUL, CSA, KEMA 440Vac 585Vdc 20kA 40kA <_ 2kV <_ 1.7kV 580V / 5 sec. UL / cUL, CSA, KEMA 600Vac 600Vdc 15kA 30kA <_ 2.5kV <_ 2kV 600V / 5 sec. UL / cUL, CSA, KEMA Ordering Information - All Models SPD according to EN 61643-11 SPD according to IEC 61643-1 Response time [tA] TOV characteristics Operating temperature range [TU] Operating state/fault indication Number of ports Cross-sectional area (min.) Cross-sectional area (max.) For mounting on Enclosure material Location category Degree of protection Capacity Product Warranty Type 2 Class II <_ 25 ns Withstand -40°C to +80°C Green (good) / Red (replace) 1 1.5mm2/14AWG solid/flexible 35mm2/1AWG stranded/25mm2/2AWG flexible 35mm DIN-Rail per EN 60715 Thermoplastic, UL 94V0 Indoor IP20 1 Mod., DIN 43880 Five Years** Remote Contact Signaling Remote Contact Signaling Type AC Switching Capacity (Volts/Amps) DC Switching Capacity (Volts/Amps) Conductor Ratings / Cross-Sectional Area for Remote Contact Signal Terminals Ordering Information Changeover Contact 250V/0.5A 250V/0.1A; 125V/0.2A; 75V/0.5A 60/75°C Max. 1.5mm2/14AWG Solid/Flexible Order from Catalog Numbers Above * Agency information not applicable to DC ratings. ** See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. Single Pole BSP LV Control Series Installation Instructions - Document 3A1564 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 35 DIN-Rail Type 2 & 3 Recognized Non-SCCR SPDs Surge Protection Made Simple™ for LV Control Voltage Applications UL Type 3 BSP LV Control Series for 24Vac/dc to 230Vac/dc LV Systems BSPH2A24D24LV Description BSPH2A48D48LV The Cooper Bussmann UL Type 3 24Vac/dc, 48Vac/dc, 60Vac/dc, 120Vac/dc and 230Vac/dc, two-pole, modular surge arresters feature local, easyID™ visual indication and optional remote contact signaling. The unique module locking system fixes the protection module to the base part. Modules can be easily replaced without tools by simply depressing the release buttons. Integrated mechanical coding between the base and protection module ensures against installing an incorrect replacement module. BSPH2A60D60LV BSPH2A150D150LV BSPH2A230D230LV LV Control System Arresters The features of these two-pole devices are for use in coordination with other upstream SPDs in UL 508A Applications*. • Surge arrester according to UL 1449 3rd Edition, Type 3 Component Assembly helps meet UL 508A requirements • Proven MOV and GDT hybrid technology for reliable surge protection • "Thermodynamic Control" SPD monitoring device ensures high reliability against surge events • Module locking system with module release button make module replacement easy without tools • Optional remote signaling of all modules make status monitoring easy and accurate in any monitoring scheme • No upstream overcurrent protection necessary to make installation easier and more economical • Vibration and shock tested according to EN 60068-2 to withstand harsh environments Visual Status Indication Remote Signal Contact Available Non SCCR BSP AC/DC Control Voltage Series Circuit Diagrams Optional Remote Signaling Contact The remote signaling contact versions have a floating changeover contact for use as a break or make contact for easy adoption in any monitoring application. * UL 1449 3rd Edition not applicable to DC voltages. Dimensions - mm Shown with optional remote contact signaling MOV Gas Discharge Tube (single) BSPH2A24D24LV, BSPH2A48D48LV, BSPH2A60D60LV BSPH2A150D150LV, BSPH2A230D230LV* Shown with optional remote contact signaling * For remote signaling contact, add “R” suffix to the part number. E.g., BSPH2A230D230LVR 36 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge DIN-Rail Type 2 & 3 Recognized Non-SCCR SPDs Ordering Information System Voltage 24Vac/dc 48Vac/dc 60Vac/dc 120Vac/dc 230Vac/dc Max. Continuous operating 30Vac/dc 60Vac/dc 75Vac/dc 150Vac/dc 255Vac/dc AC voltage (MCOV) [VC] Catalog Numbers: Without Remote Signaling BSPH2A24D24LV BSPH2A48D48LV BSPH2A60D60LV BSPH2A150D150LV BSPH2A230D230LV (Base + Modules) With Remote Signaling BSPH2A24D24LVR BSPH2A48D48LVR BSPH2A60D60LVR BSPH2A150D150LVR BSPH2A230D230LVR Replacement Modules BPHA24D24LV BPHA48D48LV BPHA60D60LV BPHA150D150LV BPHA230D230LV Specifications Nominal AC voltage [Vo] Max. continuous operating AC voltage [VC] Max. continuous operating DC voltage [VC] Nominal load current AC [IL] Nominal discharge current (8/20 µs) [In] Total discharge current (8/20 µs) [L+N-Gnd] [Itotal] Combined impulse [UOC] Combined impulse [L+N-Gnd] [UOC total] Voltage protection level [L-N] [VPR] Voltage protection level [L/N-Gnd] [VPR] Temporary overvoltage (TOV) [L-N] Temporary overvoltage (TOV) [L/N-Gnd] Temporary overvoltage (TOV) [L+N-Gnd] TOV characteristics [L-N] TOV characteristics [L/N-Gnd] TOV characteristics [L+N-Gnd] SPD according to EN 61643-11 SPD according to IEC 61643-1 Response time [L-N] [tA] Response time [L/N-Gnd] [tA] Operating temperature range [TU] Operating state/fault indication Number of ports Cross-sectional area (min.) Cross-sectional area (max.) For mounting on Enclosure material Location category Degree of protection Capacity Agency Information* Product Warranty 24V 30V 30V 25A 1kA 48V 60V 60V 25A 1kA 60V 75V 75V 25A 2kA 120V 150V 150V 25A 2kA 230V 255V 255V 25A 3kA 2kA 2kA 4kA 4kA 5kA 2kV 4kV ≤180V ≤630V — — — — — — 2kV 4kV ≤350V ≤730V — — — — — — 4kV 4kV 8kV 8kV ≤400V ≤640V ≤730V ≤800V — — — — — — — — — — — — Type 3 Class III ≤25 ns ≤100 ns -40°C to +80°C Green (good) / Red (replace) 1 0.5mm2/18AWG solid/flexible 4mm2/10AWG solid/2.5mm2/12AWG flexible 35mm DIN-Rail per EN 60715 Thermoplastic, UL 94V0 Indoor IP20 1 Mod., DIN 43880 UL / cUL, CSA, KEMA Five Years** 6kV 10kV ≤1250V ≤1500V 335V / 5 sec. 400V / 5 sec. 1200V + V0 / 20 Withstand Withstand Failure Remote Contact Signaling Remote Contact Signaling Type AC Switching Capacity (Volts/Amps) DC Switching Capacity (Volts/Amps) Conductor Ratings and Cross-Sectional Area for Remote Contact Signal Terminals Ordering Information Changeover Contact 250V/0.5A 250V/0.1A; 125V/0.2A; 75V/0.5A 60/75°C Max. 1.5mm2/14AWG Solid/Flexible Order from Catalog Numbers Above * Agency information not applicable to DC ratings. ** See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. 2-Pole BSP LV Control Series Installation Instructions - Document 3A1565 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 37 UL 497B Data Signal SPDs Complete Data Signal Surge Protection for Telecom and Instrumentation Applications • UL 497B Listed to protect equipment and wiring against the effects of excessive currents caused by lightning • BNC Coax Cable, RJ45 / Ethernet Data Cable and Universal 4-Pole versions available for popular data signal applications • DIN-Rail mount makes installation easy • Universal 4-pole SPD is easy to apply in most instrumentation applications up to 180V • Data signal SPDs complement SurgePOD Type 1 and DIN-Rail UL/Low Voltage surge product lines for comprehensive system overvoltage protection For Measurement, Control and Regulation Circuits, and Twisted Pairs Universal four-pole, DIN-Rail mounted surge arresters provide effective protection with minimum space requirements and are designed for stringent requirements on the availability of measurement, control and regulation circuits, and bus systems. • Function-optimized design for safe use and easy installation • Module removal without signal interruption via “make-before-break” circuitry • 0-180V BSPD0180DINL automatically adjusts to system operating voltage and can protect data circuits of different voltages to a maximum 100mA load current. For BNC Coaxial Data Cables BNC Cable surge protective devices for coaxial cable-connected systems. The BSPD5BNCDD features direct (VCD) shield connection while the BSPD5BNCDI features indirect shield connection (VCID) to prevent leakage pickups. • Plug-in surge protective devices with BNC sockets for easy retrofitting BNC Coaxial Cable RJ45 Ethernet Universal 4-Pole • BSPD5BNCDD and BSPD5BNCDI mount on supplied rail terminal lug or standard 35mm DIN-Rail • Inline BSPD5BNCSI plugs into terminal equipment to provide surge protection For RJ45 Ethernet Data Cables The DIN-Rail mount BSPD48RJ45 SPD for Ethernet cable systems is easy to install between the patch panel and the active component in new, or retrofitting into existing, installations. It is well suited for Gigabit Ethernet, ATM, ISDN, Voice over IP and Power over Ethernet (PoE). • CAT 6 according to ISO/IEC 11801 and in the channel (Class E) • Power over Ethernet (PoE+ according to IEEE 802.3at) up to 57 volts. Five Year Warranty on All Data Signal Products Electrical Specifications SPD Type Connectors System Voltages MCOV DC Grounding Protection Operating Temp Range Housing Material Agency Information RoHS Compliant 38 Universal 4-Pole Screws 0-180V 6-180V DIN-Rail IP20 -40°C to +80°C Polyamide PA 6.6 UL Listed 497B Yes BNC Coaxial Cable BNC 5V 6.4-8V DIN-Rail/Conductor IP20 -40°C to +80°C Zinc Die Cast UL Listed 497B Yes RJ45 Ethernet RJ45 48V 48V DIN-Rail IP20 -40°C to +80°C Zinc Die Cast UL Listed 497B Yes For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge UL 497B Data Signal SPDs Surge Protection Made Simple™ for Twisted Pair Data Cables C UL Listed 497B DIN-Rail Mount Universal Surge Protective Device for Measuring and Control Circuits, and Bus Systems Description BSPD5DING The Cooper Bussmann universal four-pole, DIN-Rail mounted surge arresters provide effective protection with minimum space requirements and are designed for stringent requirements on the availability of measuring and control circuits, and bus systems. BSPD12DING BSPD24DING BSPD48DING To ensure safe operation, the arresters provide protection against vibration and shock up to a 30-fold acceleration of gravity. The function-optimized design of the devices allows quick and easy removal of protection modules via “make-before-break” terminals that assure continuity of data signals in the protected and unprotected state. BSPD5DINLHF BSPD24DINLHF BSPD0180DINL For IEC Applications - Instruction for Surge Protective Device Use In Zone 2 Explosive Atmospheres per ATEX 1. When installed in potentially explosive atmospheres, the Data Signal DIN Series shall be installed into an enclosure which meets the requirements of a recognized type of protection, in accordance with EN 60079-0. 2. The Data Signal DIN Series as transient suppressor. This approval applies to the following equipment types: • BSPD5DING • BSPD48DING • BSPD12DING • BSPD5DINLHF US Four-Pole DIN-Rail Mount Universal SPD for Data Signal Applications • BSPD24DING • BSPD24DINLHF Ambient and Temperature Class • -40°C to +80°C, T4: DEKRA 12ATEX0254 X: II 3 G Ex nA IIC T4 Gc • Standards used for: ATEX: EN60079-0: 2009, EN 60079-15: 2005 Circuit Diagrams Dimensions-mm 71.99 12.00 50.49 35.51 1´ 1 1´ 2 2´ 2 2´ 3 3‘ 3 3´ 4 4‘ 4 4´ BSPD5DING, BSPD12DING, BSPD24DING, BSPD48DING 16.09 BSPD5DINLHF BSPD24DINLHF 1 Balanced Gas Discharge Tube i 2 45.00 i 4 i 49.99 6.70 3‘ U>UN 4‘ BSPD0180DINL Transient Blocking Unit U>UN Thyristor 2‘ i Bipolar Suppressor Diode 3.97 1‘ U>UN i 3 Decoupling Resistor 90.00 Protected 1 Protected UL 497B Listed Function-optimized design for safe use and easy installation Four-pole and base mounts on grounded 35mm DIN-Rail Module removal without signal interruption via “make-beforebreak” circuitry • 0-180V BSPD0180DINL automatically adjusts to system operating voltage and can protect data circuits of different voltages up to 100mA load current. Protected • • • • Surge Detection For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 39 UL 497B Data Signal SPDs TECHNICAL DATA Catalog number — Prefix: BSPD… Nominal voltage (UN) Nominal current at 45°C (IL) VPL line-line for Iimp D1 (Up) VPL line-PG for Iimp D1 (Up) VPL line-line at 1kV/µs C3 (Up) VPL line-PG at 1kV/µs C3 (Up) VPL line-line for In C2 (Up) VPL line-PG for C2 / C3 / D1 D1 Total lightning impulse current (10/350µs) (Iimp) D1 Lightning impulse current (10/350µs) per line (Iimp) C2 Total nominal discharge current (8/20µs) (In) C2 Nominal discharge current (8/20µs) per line (In) Series impedance per line Frequency of the operating voltage (fUN) Max. continuous operating DC voltage (UC) Max. continuous operating AC voltage (UC) Permissible superimposed signal voltage (USignal) "Nominal current at 80°C (IL) (corresponds to max. short-circuit current)" Cut-off frequency line-PG (fG) Cut-off frequency line-line (USignal, balanced 100Ω) (fG) Capacitance line-line (C) Capacitance line-PG (C) ATEX Approvals Agency information IEC 61643-21 Test category Operating temperature range Degree of protection For mounting on Grounding Color / enclosure material Test standards Connection (input / output) Conductors Solid Flexible Terminal torque Warranty …5DING 5V 1.0A ≤29V ≤27V ≤18V ≤9V 10kA 2.5kA 20kA 10kA 1.0Ω 6V 4.2V …12DING 12V 0.75A ≤50V ≤37V ≤38V ≤19V 10kA 2.5kA 20kA 10kA 1.8Ω 15V 10.6V …24DING 24V 0.75A ≤102V ≤66V ≤90V ≤45V 10kA 2.5kA 20kA 10kA 1.8Ω 33V 23.3V — — — 1.0MHz ≤2.7nF ≤5.4nF † †† 2.7MHz ≤1.0nF ≤2.0nF † †† 6.8MHz ≤0.5nF ≤1.0nF † †† 0-180V SPD Application and Mode of Operation The BSPD0180DINL surge protective device automatically adjusts to the operating voltage (from 0 to 180 volts) of the protected device. When an overvoltage event occurs, the SPD voltage protection level adjusts itself based upon the output terminal operating voltage of the base. …48DING …5DINLHF 48V 5V 0.75A 1.0A ≤160V ≤25V ≤95V ≤550V ≤140V ≤11V ≤70V ≤550V 10kA 10kA 2.5kA 2.5kA 20kA 20kA 10kA 10kA 1.8Ω 1.0Ω 54V 6V 38.1V 4.2V — …24DINLHF …0180DINL 24V 0-180V 1.0A ≤0.1A@80°C ≤65V ≤ UN + 53V ≤550V ≤47V see Note 1 ≤550V see Note 2 ≤ 550V 10kA 10kA 2.5kA 2.5kA 20kA 20kA 10kA 10kA 1.0Ω 10Ω/7.5Ω typ 0-400Hz 33V 180V 23.3V 127V ± 5V — 8.7MHz 100MHz ≤0.35nF ≤25pF ≤0.7nF ≤16pF † † †† †† D1, C2, C3 -40°C to +80°C IP20 35mm DIN-Rails per EN 60715 Via base part Grey / Polyamide PA 6.6 IEC 61643-21 / EN 61643-21, UL 497B Screw terminal 12-28AWG (4-0.08mm2) 14-28AWG (2.5-0.08mm2) 3.5 Lb-In (0.4 N•m) 5 Years* — 100mA 100MHz ≤25pF ≤16pF † †† 50MHz ≤80pF ≤16pF — ‡ Diagram 1: Voltage Protection Level Up (V) (Line - Line) C2 = Up line-line for In (8/20 µs) C3 = Up line-line for 1kV/µs) max. [V] 200 V C2 C3 Un Up 175 V 150 V 125 V 100 V 75 V Note 1 - See Diagram 1 - VPL line-line graph line C3. Note 2 - See Diagram 1 - VPL line-line graph line C2. † DEKRA 12ATEX0254 X: II 3 G Ex nA IIC T4 Gc †† ATEX, UL, CSA ‡ UL 497B 50 V 25 V UN 0V 20 V 40 V 60 V 80 V 100 V 120 V 140 V 160 V 180 V UN (Operating Voltage) * See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/surge. DIN-Rail RJ45 SPD Installation Instructions - Documents 3A1980 (5-48V) & 3A1981 (0-180V) 40 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge UL 497B Data Signal SPDs DIN-Rail Universal 4 Wire Data Signal SPDs and Applications Universal 4 wire data signal SPD products are specified by communication technology. The table below contains the Part Numbers 0-20 mA, 4-20 mA Signals Binary Signals CAN-Bus (data line only) C-Bus (Honeywell) Data Highway Plus Device Net (data line only) Dupline E-Bus (Honeywell) Fieldbus Foundation FIPIO / FIPWAY FSK IEC-Bus (RS485) Interbus INLINE (I/O) Interbus INLINE, Long-distance bus K Bus LON - TP/XF 78 LUXMATE Bus M Bus MODBUS MPI Bus Procontic CS31 (RS232) Procontic T200 (RS422) PROFIBUS DP/FMS PROFIBUS PA PROFIBUS SIMATIC NET PSM EG RS422 & RS485 Rackbus (RS485) R Bus RS 485 RS422, V11 SafetyBUS p Securilan LON Bus SIGMASYS SS97 SIN/X (RS 232) SUCONET Resistance Temp. Measuring Ni1000, PT100, PT1000 Wire NTC & PTC Thermistors TTL TTY 4–20mA a/b Wires ADSL, ADSL 2+ ISDN S0, S2m/U2m, UKO/UPO Modem M1 SDSL, SHDSL Telephony Systems (e.g., Siemens, HICOM, Alcatel) T-DSL Telecommunication Systems (e.g., Siemens, HICOM, Alcatel) VDSL specific SPD product, by part number, and the applications to which they are suited to be used. BSPD5DING BSPD12DING BSPD24DING BSPD48DING BSPD5DINLHF BSPD24DINLHF BSPD0180DINL BUS SYSTEMS AND MEASURING, AND CONTROL TECHNOLOGY X X (4-20mA only) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X TELECOMMUNICATION, TELEPHONY X X X X X X X X X X DATA NETWORKS V 24 (RS232 C) X For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 41 UL 497B Data Signal SPDs Surge Protection Made Simple™ for Coaxial Data Cables UL Listed 497B DIN-Rail Mount Surge Protective Device for BNC Connector Cable Systems Description BSPD5BNCDD The Cooper Bussmann BSPD5BNCDD and BSPD5BNCDI two-stage DIN-Rail mounted surge arresters are for protecting coaxial cable-connected systems (such as video and camera systems) from potential damage. The BSPD5BNCDD features direct (VCD) shield connection while the BSPD5BNCDI features indirect shield connection (VCID) to prevent leakage pickups. BSPD5BNCDI The BSPD5BNCDD and BSPD5BNCDI shielded surge arresters are mounted on the supplied bracket with cable lug or mounted on a rack mounted DIN-Rail with suitable grounding. BNC connector terminated data or video signal cables are plugged into surge arrester with the equipment plugged into the protected side. Common applications include protecting outdoor video surveillance systems or video control centers or coaxial data lines. For BSPD5BNCDI, the cable shield is indirectly grounded via a gas discharge tube to avoid being influenced by leakage pickups. • UL 497B Listed • Plug-in surge protective device for easy retrofitting • The space-saving surge arrester with BNC socket is mounted on supplied rail terminal lug or standard 35mm DIN-Rail • Integrated direct or indirect shield grounding avoids leakage pickups • Easily adaptable due to BNC sockets Circuit Diagrams Dimensions-mm 19.00 DIN-Rail Mount SPD for BNC Coax 12.70 Protected side Direct Shield BSPD5BNCDD 100.08 Protected side Indirect Shield BSPD5BNCDI 35.50 42 Gas Discharge Tube Bi-Polar Suppressor Diode Pluggable Earthing Contact Decoupling Resistor For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge UL 497B Data Signal SPDs Technical Data Catalog Number BSPD5BNCDD BSPD5BNCDI Return loss at 300MHz ≥8dB ≥10dB Capacitance shield-PG (C) — ≤20pF Voltage protection level shield-PG for In C2 (Up) — ≤650V Voltage protection level shield-PG at 1kV/µs C3 (Up) — ≤600V Nominal voltage (UN) 5V Max. continuous operating DC voltage (UC) 6.4V Nominal current (IL) 0.1A C2 Nominal discharge current (8/20µs) shield-PG (In) 10kA C2 Nominal discharge current (8/20µs) line-shield (In) 5kA Voltage protection level line-shield for In C2 (Up) ≤35V Voltage protection level line-shield at 1kV/µs C3 (Up) ≤13V Frequency range 0-300MHz Insertion loss at 160MHz ≤0.4dB Insertion loss at 300MHz ≤3dB Return loss at 130MHz ≥20dB Impedance (Z) 50Ω Series impedance per line 4.7Ω Capacitance line-shield (C) ≤25pF Operating temperature range -40°C to +80°C Degree of protection IP10 For mounting on 35mm DIN-Rails per EN 60715 Connection (input / output) BNC Socket (female) / BNC Socket (female) Grounding Via 35mm DIN-Rail per EN 60715 Enclosure material Zinc die casting Color Bare surface Test standards IEC 61643-21 / EN 61643-21 Agency Information UL 497B Warranty 5 Years* Direct vs. Indirect Shielding - Application Example DIN-Rail BNC SPD Applications Part Numbers BSPD5BNCDD BSPD5BNCDI Bus Systems and Measuring, and Control Technology Control Net X X Melsec Net 2 X X N1 LAN X X Data Networks Arcnet X X Video Systems Video (coax) X X Apply the BSPD5BNCDD (direct shield) at the equipment location and apply the BSPD5BNCDI (indirect shield) near exterior protected equipment. The indirect shield grounding at the exterior device will help avoid picking up leakage currents that can degrade signal quality while providing surge protection when needed. See illustration below for installation locations. C am Video system protected side BSPD5BNCDD Direct Shield SPD coaxial cable e ra protected side BSPD5BNCDI Indirect Shield SPD * See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. DIN-Rail BNC Coax SPD Installation Instructions - Document 3A1977 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 43 UL 497B Data Signal SPDs Surge Protection Made Simple™ for Coaxial Data Cables UL Listed 497B In-line Surge Protective Device for BNC Connector Cable Systems Description BSPD5BNCSI The Cooper Bussmann BSPD5BNCSI two-stage in-line surge arrester is for protecting coaxial cable-connected systems (such as video and camera systems) from potential damage. The BSPD5BNCSI shielded surge arrester is plugged into coaxial terminal equipment or connections. Common applications include protecting outdoor video surveillance systems or video control centers. The cable shield is indirectly grounded via a gas discharge tube to avoid being influenced by leakage pickups. The arrester input is used as a socket and the protected output as a plug. • UL 497B Listed • Plug-in surge protective device for easy retrofitting • Directly plugs into terminal equipment with BNC coaxial connections • Integrated indirect shield grounding avoids leakage pickups Dimensions-mm In-line SPD for BNC Coax Circuit Diagram 300.00 APPROX 24.00 74.00 44 Gas Discharge Tube Bi-Polar Suppressor Diode Decoupling Resistor Capacitor For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge UL 497B Data Signal SPDs TECHNICAL DATA Catalog Number Nominal voltage (UN) Max. continuous operating DC voltage (UC) C2 Nominal discharge current (8/20µs) per line (In) C2 Nominal discharge current (8/20µs) shield-PG (In) Voltage protection level line-shield for In C2 (Up) Voltage protection level line-shield at 1kV/µs C3 (Up) Voltage protection level shield-PG at 1kV/µs C3 (Up) Insertion loss at 265MHz Return loss at 40MHz Impedance (Z) Series impedance per line Capacitance line-shield (C) Operating temperature range Connection (input / output) Grounding Shield grounding Test standards Agency information Warranty BSPD5BNCSI 5V 8V 2.5kA 10kA ≤25V ≤15V ≤600V ≤3dB ≥20dB 75Ω 10Ω ≤50pF -40°C to +80°C BNC Socket (female) / BNC Plug (male) Via outgoing earth conductor 18AWG (0.75mm2) Indirectly via an integrated spark gap element IEC 61643-21 / EN 61643-21 UL 497B 5 Years* In-line BNC SPD Applications Part Number BSPD5BNCSI Bus Systems and Measuring & Control Technology Control Net X Melsec Net 2 X Data Networks Arcnet X Video Systems Video (coax) X * See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. In-Line BNC Coax SPD Installation Instructions - Document 3A1978 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 45 UL 497B Data Signal SPDs Surge Protection Made Simple™ for Ethernet Data Cables UL Listed 497B Universal DIN-Rail Mount Surge Protective Device for RJ45/Ethernet Cable Systems Description BSPD48RJ45 The Cooper Bussmann DIN-Rail mount BSPD48RJ45 Surge Protective Device (SPD) for Ethernet cable systems with RJ connectors is easy to install in new, or retrofitting into existing, installations. The BSPD48RJ45 is installed between the patch panel and the active component (a switch for example). The snap-in mechanism of the supporting foot allows the SPD to be safely grounded via the DIN-Rail. For single applications, the BSPD48RJ45 comes with supplied mounting bracket with cable lug. Fulfilling the requirements of Category 6, the BSPD48RJ45 can be universally used for all data services up to nominal voltages of 48V. It is well suited for existing services such as Gigabit Ethernet, ATM, ISDN, Voice over IP and Power over Ethernet (PoE+ acc. to IEEE 802.3at up to 57V) and similar applications in structured cabling systems according to Class E up to 250MHz. Protection of all pairs by means of powerful gas discharge tubes and one adapter filter matrix per pair. • UL 497B Listed • Easy to install or retrofit for protection of all lines • CAT 6 according to ISO/IEC 11801 • CAT 6 in the channel (Class E) • Power over Ethernet (PoE+ according to IEEE 802.3at) Dimensions -mm 19.00 DIN-Rail Mount SPD for RJ45 / Ethernet Connection Circuit Diagram 11.72 76.91 Balanced Gas Discharge Tube Bipolar Suppressor Diode Pluggable Earthing Contact Inductor 36.15 46 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge UL 497B Data Signal SPDs TECHNICAL DATA Catalog Number Nominal voltage (UN) Max. continuous operating DC voltage (UC) Max. continuous operating AC voltage (UC) Max. continuous DC voltage pair-pair (PoE) (UC) Nominal current (IL) C2 Nominal discharge current (8/20µs) line-line (In) C2 Nominal discharge current (8/20µs) line-PG (In) C2 Total nominal discharge current (8/20µs) line-PG (In) C2 nominal discharge current (8/20µs) pair-pair (PoE) (In) Voltage protection level line-line for In C2 (UP) Voltage protection level line-PG for In C2 (UP) Voltage protection level line-line for In C2 (PoE) (UP) Voltage protection level line-line at 1kV/µs C3 (UP) Voltage protection level line-PG at 1kV/µs C3 (UP) Voltage protection level pair-pair at 1kV/µs C3 (PoE) (UP) Insertion loss at 250MHz Capacitance line-line (C) Capacitance line-PG (C) Operating temperature range Degree of protection For mounting on Connection (input / output) Pinning Grounding Enclosure material Color Test standards Agency information Warranty BSPD48RJ45 48V 48V 34V 57V 1A 150A 2.5kA 10kA 150A ≤190V ≤600V ≤600V ≤180V ≤500V ≤600V ≤3dB ≤30pF ≤25pF -40°C to +80°C IP10 35mm DIN-Rails per EN 60715 RJ45 socket / RJ45 socket 1 / 2, 3 / 6, 4 / 5, 7 / 8 Via 35mm DIN-Rails per EN 60715 Zinc die casting Bare surface IEC 61643-21 / EN 61643-21 UL 497B 5 Years* DIN-Rail RJ45 SPDs Applications Part Number BSPD48RJ45 Bus systems and Measuring, and Control Technology Industrial Ethernet X Data Networks ATM X Ethernet 10/100/1000 X FDDI, CDDI X Industrial Ethernet X Power over Ethernet (PoE) X Token Ring X VG Any LAN X Video Systems Video (2 wire) X * See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/Surge. DIN-Rail RJ45 SPD Installation Instructions - Document 3A1979 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 47 Frequently Asked Questions (FAQs) 1. What are Surges, transients and temporary overvoltage (TOV)? 4. How does a SPD work? All these are various forms of overvoltage and are often used interchangeably. The true definition of these terms is related to their defined duration. A surge protector works by momentarily “switching” from an open circuit mode into a low impedance mode and shunting the surge energy to the ground and in doing so, limits the overvoltage to a safe level. When the surge event is over, the protector returns to its open circuit mode, ready for the next event or at end of life fails open safely until replaced. Transients as defined by IEEE Standard 1313.1-1996 are “a short-duration highly damped, oscillatory or non-oscillatory overvoltage, having duration of a few milliseconds or less. Transient overvoltage is classified as one of the following types: lightning, switching and very fast front, short duration.” These can be generated by voltage spikes which contain very little energy but are sufficient in voltage to cause damage to sensitive electronics. In other words, the SPD acts as a pressure relief valve. The pressure relief valve (SPD) does nothing until an overpressure (voltage surge) occurs in the Supply (power) similar to the pressure relief valve. Surge Current Surge is an overvoltage condition that usually lasts longer in duration, >10µs & <1Ms and has higher energy to them that can cause damage to electrical and electronic equipment. L Temporary OverVoltage (TOV) are created by faults on the utility power distribution system and can cause extensive damage since their time domain is much longer (ms to seconds to hours). N/G SPD Shunt Path Circuit Load SPD Amplitude 5. What is Shunting? Shunting is the term used to describe the process by which an SPD redirects voltage transient energy to ground through a low impedance path. 6000V Voltage Surge Time Surges & Transients 400V Residual (Let-Through) Voltage L 2. What is a surge protector? A surge protector is a device that limits transient overvoltages to a safe level, thus protecting equipment it is connected to from damage. A surge protector may be expressed using the following terms: SPD (Surge Protective Device), TVSS (Transient Voltage Surge Suppressor). There are different variations of SPD such as lightning arresters and surge arresters or secondary surge arrestor. 3. What is the difference between terms "Surge Arrester," "Surge Protective Devices (SPD)" and "Transient Voltage Surge Suppressor (TVSS)"? These terms are often used interchangeably and rather loosely. However, the two terms have different meanings as determined by the National Electrical Code® (NEC®) (www.nfpa.org), their UL listing, and applicable IEEE/ANSI standards. According to NEC 2011 Article 285 TVSSs have been redefined as “Surge Protective Devices (SPDs) 1kV or Less.” Previously titled “Transient Voltage Surge Suppressors: TVSSs,” this Article now uses the “type” designations that parallel the new requirements in UL 1449, 3rd Edition. It also includes general, installation, and connection requirements for these SPD types installed on premises wiring systems rated 1kV or less. 48 SPD N/G Circuit Load Current Shunt 6. How to size an SPD? SPD size is determined by factors such as geography, size of distribution transformer, electrical environment, importance of equipment in operation, cost of downtime, etc. Call Cooper Bussmann at 636-527-1270 for more information. 7. Can anyone install AC or DC SPD? Only a qualified electrician should be used for all hardwired protectors. This will help ensure that all the safety requirements and all local codes are met. Most common Installation is in “parallel” to the load/device. For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge Frequently Asked Questions (FAQs) 8. What are Series SPD vs. Parallel SPD? 10. What Technologies are used in making SPD? Series installed SPD are typically used at the equipment level, either right in front of, or within the equipment they are protecting. These SPD have an “input” and an “output” whereas parallel SPD do not. A common example of a series connected SPD is a “surge strip.” Since they are connected in series with the equipment, they conduct load current. It is also common for a series AC SPD to contain a EMI/RFI noise filter. This filtering is useful when it is right in front of the equipment to filter out noise generated by other loads. SPD Circuit Load Silicon Diode Technology (SAD): Anode (+) TVSD Schematic Symbol TVSD The diode is installed reverse-biased under normal conditions. When the voltage rises above normal conditions the diode becomes forward-biased. Breakdown Parallel SPD do not conduct load current and simply “tap” into the power system via a circuit protective device. Parallel SPD are commonly used where large surge energies exist. They’re used on service entrance panels and switchgear, plus branch and local panels. Parallel connected protectors are the essential for all commercial and industrial AC applications. Cathode (-) Reverse i Forward Vbr Vd + V V - i Not to Scale Circuit Load Advantages - Excellent voltage clamping SPD - Sub nanosecond response time - Repeatable - Low capacitance 9. What is a modular SPD? A modular SPD contains modules that are field replaceable, thus making maintenance easy and minimizing time with reduced protection, or no protection at all in some cases. The modules usually contain the metal oxide varistors (MOV) and fuses (although sometimes the fuses are external to the modules). They are the heart of the surge protector. A modular protector also allows for decreased labor and cost required for servicing the protector. - Compact Disadvantages - Limited impulse or current capability Gas Discharge Tube (GDT): GDT Replaceable Modules SPD System Base GDT Schematic Symbol The GDT may be regarded as a very fast acting switch having conducting properties that change very rapidly when breakdown occurs and transforms from an open-circuit to a quasi-short circuit. The result is an arc voltage of about 20V DC. There are four stages of operation before the tube fully switches. For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 49 Frequently Asked Questions (FAQs) Gas Flow: - Radial - Axial Electrode 2 Arc Breakdown Voltage 230V Glow Voltage 60V Metal Oxide Varistor (MOV): An MOV is a variable resistor typically made of a large block of zinc oxide grains. They act like semiconductors, an insulator below the conduction voltage and a low value resistor above it. In conduction mode, the MOV diverts and dissipates the transient. MOVs generally connects in parallel to load. The thickness of the MOV determines the clamping voltage and Diameter determines the current capacity. Arc Voltage Leakage Region 1000 1. Non-operating domain: Characterized by practically infinite insulation resistance. 2. Glow domain: At the breakdown, the conductance increases suddenly. If the current is drained off by the gas discharge tube is less than about 0.5A (rough value that differs from component to component) , the glow voltage across the terminals will be in the 80-100V range. 3. Arc regime: As the current increases, the gas discharge tube shifts from glow voltage to the arc voltage (20V). It is this domain that the gas discharge tube is most effective because the current discharge can reach several thousand amps without the arc voltage across the terminals increasing. 4. Extinction: At a bias voltage roughly equal to the glow voltage, the gas discharge tube recovers to its initial insulating properties. Advantages: - Handles very high impulse currents, makes it ideal for Lightning arresters - Low capacitance - Rugged and compact - Low conduction voltage - Repeatable Thickness Determines Clamping Voltage Diameter Determines Surge Capacity Normal Varistor Operation Upturn Region Slope = 1 α 200 100 50 10 9Ω Current MOV Schematic Symbol I = kVα R= Operating Regimes Voltage (V) 500 20V MOV R=1 -10Ω Gas-Evolving Insulating Material Electrode 1 20 10 10-8 10-6 10-4 10-2 100 Current (A) 102 104 Advantages: - Fast, sub micro second, response time - Good voltage conduction clamping, makes it ideal for Surge arresters - Handles high impulse currents - Rugged - Repeatable Disadvantages - Large relative size - High relative capacitance 11. What is a hybrid SPD? A hybrid protector is a protector that uses more than one protection technology. Disadvantages: - Takes longer to turn on, 2 to 3 µs response time - Extinguishing it is a challenge - Breakdown voltage depends on transient rise time allowing high overshoot voltage 50 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge Frequently Asked Questions (FAQs) 12. Where is the best place to install SPD? 14. What Standards govern the SPD? INTERNATIONAL STANDARD - IEC 61643-1 Ideally, a SPD should be installed at the main service entrance as close to the N-Gnd (neutral-to-ground) bond as possible, as shown below. This will ensure that surge energies are routed to earth by the most direct path. In larger facilities where distances between this primary protection and the equipment being protected are long, it is also good practice to use distributed protection all the way to point-of-use. Low-voltage surge protective devices – Part 1: Surge protective devices connected to 50/60Hz AC and dc power circuits, and equipment rated up to 1000Vrms, or 1500Vdc. Requirements and tests. It is a self certification or third party such as KEMA validates the test results. IEC 61643-1 Performance Requirements of Surge Protec!ve Devices for Low-Voltage Power Supply Systems Class I Class II Protec!on Against Direct Lightning Currents (Lightning Current Arrester) (10/350 µs) Class III Protec!on Against Indirect Lightning Effects (Surge Arrester) Protec!on Against Switching Overvoltages (Surge Arrester) (8/20 µs) (1.2/50 µs; 8/20 µs) NORTH AMERICA - ANSI - UL1449 3rd Edition Standard for Surge Protective Devices (SPDs) designed for repeated limiting of transient voltage surges as specified in the standard on 50 or 60Hz power circuits not exceeding 1000V. UL 1449 does the testing and based on the product either list or recognizes the products. UL 1449 3rd Edi!on Performance Requirements of Surge Protec!ve Devices 13. What is distributed protection? Distributed Protection, Cascading Protection or Coordination is the process of coordinating protection between the primary service entrance to a large facility and the internal branch distribution panels. Generally a surge protective device (SPD) with high surge handling capacity is installed at the service entrance while SPDs of lower surge ratings will be installed on the branch panels or dedicated supplies feeding sensitive equipment. This approach can be taken further to include pointof-use SPDs on long lines where they terminate to sensitive or critical equipment. A further example of such a distributed protection philosophy might include hardwired SPDs at the main and sub-panels and additional plug-in protectors on select equipment. (See pages 5 and 6 for SPD Types and installation locations.) Type 1 Secondary of the service transformer and the line side of the service equipment over current device as well as the load side (Surge Arrester) (8/20 µs) Type 2 Type 3 Load side of the service equipment device, including SPD located at the branch panel Point of Use SPD installed at a minimum conductor length of 10 meters from the electrical service panel to POU (Surge Arrester) (8/20 µs) (Surge Arrester) (8/20 µs) 15. How is North American surge suppression industry defined by safety standards and regulations? 2011 National Electrical Code® (NEC) Requirements that SPDs follow: 1. Installation of the SPD (Articles 280 and 285) Institute of Electrical & Electronic Engineers (IEEE) Manages SPD: 1. Surge Environment C62.41.1 2. Characterization C62.41.2 3. Testing Practices C62.45 National Electrical Manufacturers Association (NEMA) Standards that SPDs follow: 1. Receptacles and Plugs 2. Enclosures Underwriters Lab (UL) Certifies to SPD Standards: 1. Standard 1449 – 3rd Edition – SPD Standard 2. As required: Standard 1283 – EMI / Filters 3. NEMA ratings 1449 3rd Edition Current Standard for SPDs For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 51 Frequently Asked Questions (FAQs) 16. What is UL1449? UL1449 is the standard for safety for AC surge protective devices (SPD) used on systems with voltages of 600Vac and less. This standard addresses SPDs that are installed on the load side of the main disconnect. A UL1449 listed or recognized surge protector has been thoroughly tested for safe operations. A VPR (Voltage Protection Rating) is assigned to a UL1449 listed SPD as a result of these tests to help users compare SPDs. UL 1449 3rd edition went into effect in September, 2009, making all previous SPDs obsolete. Any older SPDs should be inspected and may be replaced to meet the new safety standard prescribed by NEC® (NEC 2011 Articles 280 and 285) which calls for SPD Type products that is part of the new 1449 3rd Edition. 20. What are the different designations for ratings between UL 1449 and IEC 61643-1. The rating designations used in UL and IEC are in the table below. Ratings Nominal System Voltage Maximum Discharge Current 8x20 µs Nominal Discharge Current 8x20 µs Impulse Current 10x350 µs Voltage Protection Level Maximum Continuous Operating Voltage (MCOV) Temporary Overvoltage Agency Designation UL 1449 IEC 61643-1 Vo Un Imax Imax In In Iimp VPR Up Vc Uc TOV Ut 17. What is NEMA LS 1? NEMA LS 1 was a surge protector performance standard. A surge protector which meets this standard is typically used in the most hostile surge environments, at the service entrance location. Other protector locations such as branch panel and local panel protection usually do not require such a formidable protector. NEMA LS 1 was rescinded in 2009 because the document was determined to be out of date and many industry standards related to the surge environment and surge suppression had been significantly updated since the original LS 1 standard was published in 1992. 18. I have a PV (photovoltaic) system with net metering; does it need a surge protection system? Yes. For PV systems, DC surge protection should be installed where the DC voltage from the PV arrays terminates at the charge controller/inverter. AC protection should be installed at the inverter’s AC output to protect it from transients on the utility power lines. This can be caused by lightning or utility switching transients. In certain cases, protection should be located at the PV array locations, and at the array’s local DC control circuits where applicable. See PV SPD data sheet and Installation Instructions for more details on the application of the SPD. 19. Why is the lead (wire) length of an AC SPD so critical? The shorter the lead length between the protector and your panel, the lower the let-through voltages will be to your equipment. This is crucial to the effectiveness of all parallelconnected surge protectors. SPD are typically connected in parallel with the load. This means that the protector does not carry load current. But more importantly, it means that the SPD must efficiently divert transient currents through it during an overvoltage event. The SPD must “look” like an electrical short circuit momentarily in order to efficiently divert large amounts of current. The longer the wire, the more inductance it has, and the greater the (L x di/dt) factor will be. So when installing parallel surge protectors, keep the leads as close to, but not less than, six inches as possible for best performance. 52 21. How long does an SPD last? How long an MOV based SPD lasts depends upon how often the MOV experiences an overvoltage event and for how long. Every time an MOV switches, it’s life is slightly degraded. The greater the transient hit, the greater the degradation of the MOV. One hit of 20kA may degrade the MOVs life just as much as 15 hits at 0.2kA. So, in other words it may last a day taking a large hit or years with smaller surges. 22. By VPR, what are the IEEE C62.41 defined withstand categories of equipment? Category I: Sensitive electronic circuits <1500V overvoltage Category II: Domestic electrical equipment <2500V overvoltage Category III: Distribution panels, switchgear <4000V overvoltage Category IV: Industrial equipment, meters <6000V overvoltage 23. Can a SurgePOD HEAVY DUTY insulated conductor be permanently identified for equipment grounding at each end using color tape? No, the 2011 NEC® only permits changing identification on 6AWG and larger conductors. The SurgePOD HEAVY DUTY conductors are 10AWG and too small. Details are contained in section 250.119 Identification of Equipment Grounding Conductors. NEC® 250.119 (A) contains these specific words: “An insulated or covered conductor larger than 6AWG shall be permitted, at the time of installation, to be permanently identified as an equipment grounding conductor at each end and at every point where the conductor is accessible.” For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge SPD Glossary 24. Why are there requirements for installing some Type 1 SPDs not more than 10 feet from a bonded neutral-ground connection or greater than 10 feet from the bonded neutral-ground connection? These requirements reflect a best practice for SPD wiring, as opposed to any Code requirements. When an SPD is located within 10 feet (3m) of the main service panel, the system can make use of the neutral line as an effective ground, due to the close proximity to the service entrance grounding conductor. For distances greater than 10 feet (3m), it is a best practice to select an SPD that has Neutral to Ground protection. This helps ensure a proper grounding is available for an SPD, which is critical to effectively protect the electrical system. 25. Where can I find the Agency Certificates for these SPDs? To see the complete UL and CSA and other agency certificates go online to www.cooperbussmann.com/Surge. Then go to the web page of the desired product and click on the certificate links available. SPD Glossary 10/350 Wave Test - 10/350 Current Impulse (Iimp) For Class 1 Test Current impulse with a virtual front time of 10µs and a time to half-value of 350µs. This is used for the classification of the SPD for test Class I Lightning Arresters per IEC 61643-1 Standard. 8/20 Wave Test - 8/20 Current Impulse Current impulse with a virtual front time of 8µs and a time to half-value of 20µs as defined by UL1449 3rd Edition and IEC 61643-1 Standards. IEC Classes - Per IEC 61643-1 Standard Class I Protection Against Direct Lightning Currents; based on 10/350 wave test (Lightning Current Arrester). Class II Protection Against Indirect Lightning Effects; based on 8/20 wave test (Surge Arrester). Class III Protection Against Switching Overvoltages; based on 1.2/50µs; 8/20µs wave test (Surge Arrester). Iimp - Impulse Current Rating Defined by three parameters, a current peak value (Ipeak), a charge Q and a specific energy. Note: This is used for the classification of the SPD for test Class I SPDs under IEC 61643-1 Standard. UL DOES NOT have this RATING. Imax - Maximum Discharge Current Crest value of a current through the SPD having an 8/20 wave shape and magnitude according to the test sequence of the Class II operating duty test; Imax is the voltage and current development must not show any marks of disruptive obvious damage or aberration from the temperature stability; records of greater than In; arrester must safely discharge this current without an discharge or spark over. An SPD can withstand a Single shot of Surge Current. In UL markets, this is a self certification rating. In - Nominal Discharge Current Peak value of the current, selected by the manufacturer, through the SPD having a current wave shape of 8/20 where the SPD remains functional after 15 surges. Isc - Fault Current Failure condition - Current through MOV/SPD when it has failed in a short-circuit condition – tends to be continuous. Lightning Arrester SPD that has an Iimp rating based on IEC 61643-1 Standard. These products are typically DIN-Rail style SPDs. MCOV/Vc/Uc - Maximum Continuous Operating Voltage The maximum designated root mean-square (rms) value of the power frequency voltage that may be continuously applied to the mode of protection of an SPD. Voltage at which an SPD starts to conduct. For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 53 SPD Glossary MOV - Metal Oxide Varistor TOV - Temporary Overvoltage MOV is a ceramic mass of zinc oxide grains, in a matrix of other metal oxides (such as small amounts of bismuth, cobalt, manganese) sandwiched between two metal plates (the electrodes). Temporary Overvoltages (TOVs) are created by faults on the utility power distribution system and can cause extensive damage since their time domain is much longer (ms to seconds to hours). NEMA 4X - Electrical Enclosure Rating Type 4X Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow, splashing water, and hose directed water); that provides an additional level of protection against corrosion; and that will be undamaged by the external formation of ice on the enclosure. UL SPD Types - Per 1449 3rd Edition Type 1 These are permanently connected SPDs intended for installation between the secondary of the service transformer and the line side of the service equipment overcurrent device as well as the load side (including watt-hour meter adapters). Previously known as surge arresters, these devices are intended to be installed without an external overcurrent protective device. DIN-Rail SPDs are NOT Type 1. Type 2 These are permanently connected SPDs intended for installation on the load side of the service equipment overcurrent device, including SPDs located at the branch panel. UL 508A Power Applications Type 3 These are point-of-utilization SPDs, which are installed at a minimum conductor length of 10 meters (approximately 30 feet) from the electrical service panel to the point of utilization (e.g., cord-connected, direct plug-in, receptacle type, and SPDs installed at the utilization equipment being protected). The 10 meter distance is exclusive of conductors provided with or used to attach SPDs. UL 508A Control Applications SCCR - Short-Circuit Current Rating The suitability of an SPD for use on an AC power circuit that is capable of delivering not more than a declared rms symmetrical current at a declared voltage during a short-circuit condition. SPD - Surge Protective Device A surge protector is a device that limits transient overvoltages to a safe level, thus protecting equipment it is connected to from damage. A surge protector may also be expressed using the following terms: SPD Surge Protective Device TVSS Transient Voltage Surge Suppressor There are different variations of SPD such as lightning arresters and surge arresters or secondary surge arrestor. Surge Arrester SPD that has an In rating based on IEC 61643-1 or UL 1449 3rd edition. These products can be either DIN-Rail Style SPD in an assembly or NEMA Style SPDs (Surge-in-a-Box). Surge Current Normal operation - Current through MOV/SPD while conducting a surge – tends to be momentary. Thermal Disconnect Protecting MOV from going into a thermal runaway condition thus preventing catastrophic MOV failure. Thermal Runaway Operational condition when the sustained power dissipation of an SPD exceeds the thermal dissipation capability of the housing and connections, leading to a cumulative increase in the temperature of the internal elements culminating in failure. 54 Note: Type 2 and 3 SPDs were previously known as TVSSs. Type 4 There are RECOGNIZED COMPONENTS tested to either UL Type 1, 2 or 3 categories. DIN-Rail SPD falls under this category and are tested to typically Type 2 category and Type 3 category. Vo/Un - Nominal System Voltage A nominal value assigned to designate a system of a given voltage class in accordance with ANSI C84.1. Typical voltages include 120, 208, 240, 277, 347, 480, 600 Vac. VPR - Voltage Protection Rating A rating selected from a list of preferred values as given in Table 63.1 of UL 1449 3rd Edition and assigned to each mode of protection. The value of VPR is determined as the nearest highest value taken from Table 63.1 to the measured limiting voltage determined during the transient-voltage surge suppression test using the combination wave generator at a setting of 6kV, 3kA. It is also known as “let-through voltage.” For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge Limited Warranty Terms Cooper Bussmann SPD Limited Warranty Statement Limited Warranty Terms: (a) Cooper Bussmann, LLC (“Seller”) warrants to each original Buyer of Products that Products are in good working order and conform to Seller’s official published specifications. (b) Seller's obligation under this warranty for any Product proved not to be as warranted within the applicable warranty period is limited to, at its option, replacing the Product, refunding the purchase price of the Product, or using reasonable efforts to repair the Product during normal business hours at any authorized service facility of Seller. Seller may require the return of any Product claimed not to be as warranted to one of its authorized service facilities. All costs of transportation of any Product claimed not to be as warranted and of any repaired or replacement Product to or from such service facility shall be borne by Buyer. The cost of labor for removing a Product and for installing a repaired or replacement Product shall be borne by Buyer. Replacement parts or Products provided under the terms of this limited warranty are warranted for the remainder of the warranty period of the Products that were repaired or replaced. (c) The warranty period for Products is either five (5) years or two (2) years from the date of shipment by Seller, based upon the respective Product series (see Product Series Table below). Seller shall not be liable for damages caused by any delays involving warranty service. This limited warranty does not cover defects attributable to or resulting from misapplication of Product beyond capacities, installation inconsistent with instructions, opening or tampering with the base or protection modules, normal wear, and failure caused by the operation of surge suppression. This limited warranty is not transferable. Product Series Table Five (5) Year Warranty DIN-Rail SPDs Series Catalog Symbols Black Label UL High SCCR SPDs BSPS Blue Label UL Control & Power SPDs BSPM, BSPH Red Label IEC SPDs BSPS, BSPM, BSPG, BSPH White Label Wind SPDs BSPS, BSPM, BSPG, BSPH Yellow Label Photovoltaic SPDs BSPH, BSPS Grey Label Data Signal SPDs* BSPD Type 1 SPDs Black Label SurgePOD™ HEAVY DUTY SPH Two (2) Year Warranty DIN-Rail SPDs Series Catalog Symbols Yellow Label Photovoltaic SPDs BSPP Type 1 SPDs Grey Label SurgePOD™ PRO SPP * Includes DIN-Rail BNC/Coaxial Cable, RJ45/Ethernet and Universal 4-Pole SPDs, and BNC/Coaxial Cable Inline SPD. (d) This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Except for the express limited warranty set forth above, Seller provides Products as is and makes no other express warranties. In no event shall Seller be liable for the cost of procurement or installation of substitute goods. (e) IN NO EVENT SHALL SELLER BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL, INDIRECT, INCIDENTAL, STATUTORY, EXEMPLARY, PUNITIVE, OR LIQUIDATED DAMAGES, LOSS OF REVENUE, OR LOSS OF USE, EVEN IF INFORMED OF THE POSSIBILITY OF SUCH DAMAGES. SELLER’S LIABILITY FOR DAMAGES ARISING OUT OF OR RELATED TO A PRODUCT SHALL IN NO CASE EXCEED THE PURCHASE PRICE OF THE PRODUCT FROM WHICH THE CLAIM ARISES. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUETIAL DAMAGES, SO THE ABOVE EXCLUSION OR LIMITATION MAY NOT APPLY TO YOU. Submit Warranty Claims to : Cooper Bussmann 114 Old State Road Ellisville, MO 63021 Attention: SPD Warranty Claims Department Phone: 1-855-BUSSMANN 3A1502RevB ©2012 Cooper Bussmann St. Louis, MO 63178, Publication No. 1761/US Update 12.12 ID-No. 061952 For information on the complete line of Cooper Bussmann Surge Protective Devices, visit www.cooperbussmann.com/Surge 55 Customer Assistance Customer Satisfaction Team Application Engineering Technical assistance is available to all customers. Application support is available Monday-Friday, 8:00 a.m. – 5:00 p.m. Central Time. Contact: Available to answer questions regarding Cooper Bussmann products & services Monday-Friday, 8:00 a.m. – 6:00 p.m. Central Time. Contact: • Phone: 636-527-1270 • Fax: 636-527-1607 • E-mail: fusetech@cooperindustries.com • Phone: 636-527-3877 • Toll-free fax: 800-544-2570 • E-mail: busscustsat@cooperindustries.com Emergency and After-Hours Orders Next flight out or will call shipment for time-critical needs. Customers pay only standard product price, rush freight charges, & modest emergency service fee. Place these orders through the Customer Satisfaction Team during regular business hours. For after-hours, contact: • After hours 314-995-1342 C3 – the Enhanced, Online Cooper Customer Center Provides real time product availability, net pricing, order status & shipment tracking across six Cooper divisions: B-Line, Bussmann, Crouse-Hinds, Lighting, Power Systems & Wiring Devices. Call 877-995-5955 for log-in assistance. Available at: Online Resources Visit www.cooperbussmann.com for the following resources: • Product search & cross-reference • Product & technical materials • Solutions centers for information on topical issues including arc-flash, selective coordination & short-circuit current rating • Technical tools, like our arc-flash calculator • Where to purchase Cooper Bussmann product • www.cooperc3.com Cooper Bussmann St. Louis, MO 63178 636-394-2877 w w w. c o o p e r b u s s m a n n . c o m Your Authorized Cooper Bussmann Distributor is: Reorder # 3193 1013 5M Printed in USA