INSTALLATION INSTRUCTIONS
IntelliLUM QuickLED New Fixture Kits
2x4 | 2x2 | 1x4
FOR EXISTING LENSED
FLUORESCENT FIXTURES
Corporate | Assembly | Distribution:
8850 Terabyte Court, Suite G
Reno, NV 89521
(775) 525-9300 – Office
(775) 525-9400 – Facsimile
www.IntelliLUM.com
Manufacturing:
10210 Systems Parkway, #330
Sacramento, CA 95827
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
IMPORTANT SAFEGUARDS
SAVE THESE INSTRUCTIONS
WARNINGS
! WARNING !
FAILURE TO FOLLOW THESE INSTRUCTION AND WARNING MAY RESULT IN SERIOUS INJURY OR SIGNIFICANT
PROPERTY DAMAGE
For your protection, carefully read and understand all of these instructions and warnings before attempting to install
or maintain this equipment. These instructions are limited and cannot cover all installation and maintenance
situations, therefore trained professionals should be the only parties installing or maintain the equipment. If you do
not understand these instructions or if additional information is required you can find supplementary information on
video instructions at www.IntelliLUM.com or you may contact your local IntelliLUM representatives.
Retain these instructions for maintenance reference.
! WARNING !
RISK OF FIRE OR ELECTRICAL SHOCK
IntelliLUM QuickLED new fixture kit installation requires knowledge of luminaires electrical systems. QuickLED shall
be installed in accordance with applicable federal, state and local laws regulations, codes, and installation instructions
provided by the manufacturer. The professional electricians installing this product must be familiar with the
construction and operation of this product and any hazards involved in its’ installation removal and/or maintenance. If
not qualified, do not attempt installation. Contact a qualified electrician to install the product.
! WARNING !
RISK OF FIRE, ELECTRICAL SHOCK AND/OR PERSONAL INJURY
Do not install a damaged fixture.
Turn OFF power before installation procedures begin.
! WARNING !
RISK OF PERSONAL INJURY
Existing light fixtures, troffers and kit may have sharp edges. Wear gloves to prevent cuts or abrasions when removing
fixture from carton, handling, removing, installing or maintaining the existing fixtures, troffers and/or kit assembly.
! WARNING !
RISK OF FIRE OR ELECTRICAL SHOCK
To prevent wire damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.
Installation Instructions
Copyright © 2014
Updated: January 14, 2014
1
! WARNING !
RISK OF FIRE OR ELECTRICAL SHOCK
Prior to mounting luminaire check above ceiling for any obstructions to avoid any damage to wiring.
! WARNING !
RISK OF FIRE, ELECTRICAL SHOCK AND/OR PERSONAL INJURY
Confirm that the electrical wiring, safety cables and other obstructions are clear prior to snapping the QuickLED new
fixture into the troffer.
CAUTIONS
! CAUTION !
IntelliLUM QuickLED new fixture kits are designed for permanent installation in normal (Non-Hazardous) locations in
accordance with all applicable National and Local codes. Do not use in limited ventilation or high ambient temperature
enclosures.
! CAUTION !
Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.
! CAUTION !
Handle fixture and components with care. Do not drop, slide, or scratch any of the fixture or components to prevent
physical and visual damage to the products, loss of functionality and/or other difficulties during installation or
maintenance.
Installation Instructions
Copyright © 2014
Updated: January 14, 2014
2
GENERAL NOTES
1.
Read and follow all safety and installation instructions.
2.
IntelliLUM, Type IC, are inherently protected.
3.
Fixtures are intended for INDOOR USE ONLY and for horizontal applications as a non-air handling unit. Typically
air handling and basket type fixtures require QuickLED NEW fixtures in lieu of QuickLED new fixture fixtures.
4.
Intended to be installed in most existing lensed or parabolic recessed fixtures.
5.
Suitable for Damp Locations.
6.
For use in non-insulated suspended ceiling applications and surface mount applications.
7.
Before servicing or installing fixture, TURN OFF power at the electric service panel or fuse box.
8.
Power at existing fixture must comply with voltage and frequency specified on the LED driver
9.
Designed for use with luminaries using 120- 277 VAC, 50/60 MHz, on protected circuits. Confirm that the product
label matches the power supply main voltage.
10. For installation use supply conductors rated 75°C.
11. Installation of IntelliLUM QuickLED new fixture kits is only for installed fluorescent light fixtures with a minimum
depth of 3-inches.
12. Install IntelliLUM QuickLED only in combination with 15/16” NEMA G or NEMA NFG – suspended ceiling systems.
13. Due to the broad range of existing fluorescent troffers, suspended ceilings, and other site variable conditions,
IntelliLUM recommends that the installer complete a test install on the target fluorescent fixtures to confirm fit,
aesthetics and lighting functions to be satisfactory prior to starting any new fixture Project.
14. Vapor barrier, if applicable, must be suitable for 90 °C.
15. Do not touch LED chips as this may cause damage and/or failure of units.
16. Do not mount near gas or electric heaters.
17. Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering by
unauthorized personnel.
18. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.
19. Do not use this equipment for other than intended use.
CANADA
THE NEW FIXTURE ASSEMBLY IS ACCEPTED AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF THE
COMBINATION SHALL BE DETERMINED BY UL OR AUTHORITIES HAVING JURISDICTION.
Installation Instructions
Copyright © 2014
Updated: January 14, 2014
3
INSTALLATION OF:
INTELLILUM QuickLED New Fixture Kit
2x4, 2x2 & 1x4
CONTENTS OF CARTON:
(1) - Two-Piece QuickLED New Fixture Kit
Includes installed components:
o LED PCB Strips
o Pre-Wired with Quick Connects for:
 Power (Black & White)
 Dimming (Purple & Gray)
o LED Driver / Dimmer 0-10V (Power Supply)
o (2) – Two Diffusers / Lenses
o (2) – Two safety cables with T-Bar ends to secure one-piece new fixture to troffer.
o (2) – Two access cover plates with ground screw.
(1) – Troffer Housing
(2) – Two Self-Tapping Sheet Metal Screws
- (2) Screws - (1) screw each as mounting Installation / Safety Cables to troffer housing.
(1) - One green self-tapping screw for ground wire to bare metal plate install
TOOLS REQUIRED:
Phillips Screw Driver
Installation Instructions
Cordless Drill / Driver
Copyright © 2014
Wire Cutters / Strippers
Gloves
Updated: January 14, 2014
4
INSTALLING QUICKLED NEW FIXTURE KIT:
1.
Remove all packaging from the QuickLED new fixture kit and ensure all accessory parts are available for proper
installation.
2.
Position troffer housing into ceiling grid, make sure housing is seated in the grid, install two self-tapping screws
from the inside of the housing, and into the “T” bar, attach the light fixture hanger wires diagonally in two opposing
corners.
3.
QuickLED safety cable install: safety cables have “T” bar plates on cable. Push one bar
near the end of the cable rotate bar so that it is parallel with cable and feed through a hole in one
of the corner plates of the troffer housing until bar completely penetrates the hole, then pull
down on the cable causing the bar to open perpendicular to cable and secure itself across
opening of the hole. Repeat process on opposing corner. Ensure both cables are securely
attached to troffer housing.
4.
Support QuickLED fixture on ladder and Diagram 2 – feed cable and “T” bar through outer hold on QuickLED
fixture. Diagram 3 – feed cable and “T” bar through inside hole. Diagram 4 – pull support cable toward inside of
QuickLED fixture, pull until support cable is tight and locking bar resting parallel to fixture.
Repeat process on opposing corner.
DIAGRAM 1
DIAGRAM 2
DIAGRAM 3
DIAGRAM 4
5.
Line voltage – Allow a minimum length of 24” inches for the steel flex.
6.
Line voltage – strip power leads 3/8 of an inch, remove second half of orange power plug which is attached to the
QuickLED fixture. Insert each power lead into the connector according to the indicated color, make sure leads are
securely attached.
7.
Low voltage – use 18/2 wire 24” inch minimum length, attach corresponding wires to the purple and grey wires.
8.
Locate green ground wires and attach to access cover plate, using green ground screw.
9.
Insert access cover plates into back panel and secure using screw (provided).
Rotate QuickLED fixture so it is parallel with ceiling plane with the diffusers facing the occupied space.
Position the end of the QuickLED fixture which has the fixed tabs approximately 2” inches from the end of the troffer
housing. Rest the QuickLED fixture against the “T” bar at a slight angle, slide the QuickLED fixture towards the end of
the troffer housing until the fixed tabs are fully engaged with the mounting shelf. While maintaining engagement on the
fixed tabs, check and confirm that all wiring and safety cables are clear of conflicts. Adjust wires and/or cables as
Installation Instructions
Copyright © 2014
Updated: January 14, 2014
5
needed, check alignment of QuickLED fixture with troffer housing above and firmly push QuickLED fixture into troffer
housing.
BEFORE RELEASING FIXTURE - Ensure fixed angles and spring clips are engaged on mounting shelves of the troffer
housing. Slowly release QuickLED fixture to ensure it is securely attached to the troffer housing.
Reinstate power to the light fixture(s).
THE INSTALLATION IS COMPLETE
Installation Instructions
Copyright © 2014
Updated: January 14, 2014
6
OPTIONAL CONTROLS
CONTROLS (0-10V)
Routing of low voltage control wires to IntelliLUM fixtures shall be thought separate electrical access panel or knockout
in troffer that is separate from line circuits.
Optional: For connection of IntelliLUM QuickLED driver to dimming controls.
1.
Locate purple and gray 18 AWG Solid Copper Wire with Quick Connects pre-wired from LED driver on back of
QuickLED new fixture kit.
2.
Use 18 AWG Solid Copper Wire Rated >=300V and strip wire 3/8”. Insert stripped wire into quick connectors
PURPLE (+) and GRAY (-) for 0-10V controls.
EMERGENCY LIGHTING LUMINAIRE
Emergency lighting luminaires are provide with a factory installed UL Recognized Philips Bodine BSL310 Emergency
LED Driver.
Philips Bodine (OEM manufacturer’s) instructions are included with the Emergency Fixture. These instructions can
also be found at: http://www.bodine.com/downloads/install/BSL310.inst.(std).70100078.pdff.
This product is suitable for use in damp locations where the ambient temperature is 0º C minimum, +55º C
maximum.
ELECTRICAL RATING:
The total input current rating for all equipment is the sum of the current ratings of its integral parts
(LED Driver and I/C packs).
There are NO provisions for remote loads.
Recharge Time: 24 hours
This equipment is suitable for use in a Damp location with ambient temperatures of 20°- 30° C.
LABELS FOR FIXTURE INCLUDE:
THIS LUMINAIRE IS PROVIDED WITH A FACTORY-INSTALLED EMERGENCY LIGHTING BATTERY PACK.
Output: Operates the installed lamps for 90 minutes.
CAUTION: Sealed unit. Philips Bodine BSL310 Emergency Driver is not partially replaceable. Replace entire
unit when necessary.
Maximum Mounting Height: 12’-6” or equivalent.
SUITABLE FOR DAMP LOCATIONS
Installation Instructions
Copyright © 2014
Updated: January 14, 2014
7
INSTRUCTIONS:
Connecting Power:
BSL310 offers switched and un-switched power options. The following wires / connection points can be found on the
Emergency LED Driver:
(1)
(1)
(1)
Black Wire
White / Red Stripes
White Wire
Switched Power Connection:
1.
2.
3.
Connect the line power (Black) wire to the BLACK wire on the Emergency LED Driver.
Connect the common (White) wire to the WHITE wire at the Emergency LED Driver.
Go To “Enable Battery” instructions below.
Un-Switched Power Connection:
1.
2.
3.
Connect the line power (Black) to the White with Red Stripes wire at the Emergency LED Driver.
Connect the common (White) wire to the WHITE wire at the Emergency LED Driver.
Go To “Enable Battery” instructions below.
Enable Battery Instructions:
1.
To enable the battery the two (2) RED wires at the Emergency LED Driver must be connected. Use the short RED
jumper wire (included with Kit) and install each end of the jumper wire into the quick / push connectors provided
on each of the red wires at the Emergency LED Driver.
NOTE:
Power has been disconnected to the fixture for installation or service, so by enabling the battery with
the red jumper wire as described above, will cause the fixture to illuminate from the battery power.
The fixture will illuminate on battery power until line power is restored and the wall switch or other
controls are used to turn off the fixture.
EMERGENCY BATTERY WIRING DIAGRAM
Installation Instructions
Copyright © 2014
Updated: January 14, 2014
8
SAMPLE CONTROLS WIRING DIAGRAM
Wiring Diagram 1 - Single Control Application
Electronic Low-Voltage Dimmer
Cap Off Black Wire
With Wire Connector
Purple
Black
Gray
Hot (Black)
Black
Black
Line
120/277VAC, 60Hz
Green
Ground
Quick
Connect
White
0-10 VDC
Driver
To LED
Neutral (White)
Wiring Diagram 2 - Two Location Control Application
Common Terminal
(Black Screw)
3-Way Switch
3-Way Electronic
Low-Voltage Dimmer
Hot (Black)
Purple
Black
Gray
Red
Black
Line
120/277VAC, 60Hz
Black
Green
Ground
White
Quick
Connect
0-10 VDC
Driver
To LED
Neutral (White)
Wiring Diagram 3 - Three Location Control Application
Common Terminal
(Black Screw)
3-Way Switch
4-Way Switch
Hot (Black)
2
Black
2
Black
Purple
Gray
1
Line
120/277VAC, 60Hz
Electronic
Low-Voltage Dimmer
To Additional
Driver
Red
Black
Green
Ground
1
Green
Ground
Green
Ground
White
Quick
Connect
0-10 VDC
Driver
To LED
To Additional
Driver
Neutral (White)
1 Travelers Betweeen Switches “IN”
2 Travelers Betweeen Switches “OUT”
Note: Confirm specific manufacturer’s requirements and local codes for all wiring installations.
Installation Instructions
Copyright © 2 014
Updated : January 1 4, 2014
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Wiring Diagram 4 - Single Control Application | Motion Detector Occupancy Switch
Switch
Purple
Gray
Red
Hot (Black)
Black
Black
Green
Ground
Line
120/277VAC, 60Hz
Quick
Connect
White
0-10 VDC
Driver
To LED
Neutral (White)
Wiring Diagram 5 - Single Control with ODP Power Pack Application
Electronic
Low-Voltage Dimmer
ODP
120V/227V
ODP
120V/227V
Hot (Black)
To Circuit #2
Cap Off Black Wire
With Wire Connector
Cap Off Black Wire
With Wire Connector
Red
Black
Hot (Black)
Black
Black
Line
120/277VAC, 60Hz
Gray
Gray
Red
Red
Red
To Additional
Driver
Red
Black
Blue
Blue
Red
Black
White
White
Green
Ground
To Additional
Drivers
Black
Red
Red
Cap Off Black Wire
With Wire Connector
Purple
Purple
Quick
Connect
0-10 VDC
Driver
To LED
Black
White
White
Quick
Connect
0-10 VDC
Driver
To LED
To Additional
Drivers
Neutral (White)
Wiring Diagram 6 - Two Location Control with ODP Power Pack
3-Way Switch
Common Terminal
(Black Screw)
Hot (Black)
Electronic
Low-Voltage Dimmer
ODP
120V/227V
Cap Off Black Wire
With Wire Connector
Purple
To Additional
Driver
Gray
Black
Red
Black
Black
Black
Blue
Black
Black
Red
Red
Line
120/277VAC, 60Hz
Red
Green
Ground
Black
White
Green
Ground
White
Quick
Connect
0-10 VDC
Driver
Red
To Additional
Driver
White
Neutral (White)
To LED
Note: Confirm specific manufacturer’s requirements and local codes for all wiring installations.
Installation Instructions
Copyright © 2 014
Updated : January 1 4, 2014
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