ICC Educational Program Fall 2000. Partial Discharge and Tan Delta On-Site Diagnostic Testing of extruded cable with the integrated PD and TD BAUR VLF test instrument. By: Craig Goodwin, HV Diagnostics Inc. GA, USA e-mail: hvdiagnostics@mindspring.com 1 ICC Educational Program Fall 2000. Summary of Presentation • Theory / Background • Description of Methods used • Field Examples 2 ICC Educational Program Fall 2000. Two Main Groups of On-Site Cable Diagnostics Test Equipment Group 1: • On Line (In Service) • Off Line (out of service). Group 2: • Global / Integral Assessment Diagnostics eg. TD. • Discrete Location Diagnostics eg. PD 3 ICC Educational Program Fall 2000. Why use Alternating Field instead of DC for HV Cable Testing? Why not DC ? • Potentially damaging to aged extruded cable. • Only able to detect gross / major insulation defects. • No further internal Partial Discharges after DC threshold. Example: 10-kV-XLPE-cable, with penetrated needle remaining insulation thickness approx. 0,8 mm breakdown higher than 12Vo. 4 ICC Educational Program Fall 2000. Benefits of Voltage Testing with VLF Sinusoidal Waveforms in the field. Pure sinusoidal, load independent alternating voltage without any DC offsets. Low Power requirement Generally Higher PD inception voltage High electrical tree growth rate Compact portable design of test equipment Easier to integrate Cable diagnostic interfaces such as TD and PD. 5 ICC Educational Program Fall 2000. PD- inception voltage levels for different test voltage waveforms on XLPE 40 PD- Inception Voltage [kV] 35 wet dry 30 25 20 15 10 5 0 50 Hz 0,1 Hz cosrectangular 0,1 Hz sin. osc.wave Reference: Research and Development, Annual Report 1992, TU Berlin High Voltage Institute Prof.Dr.-Ing.Kalkner, Dipl.Ing.R.Bach "Investigation on site test methods of M.V.cables with different H.V.waveforms" 6 ICC Educational Program Fall 2000. electrical tree growth rate [mm/h] Electrical Tree Growth Rate from PD Needle Point Fault. Applied Voltage: 3V0 using Various Waveforms 14 12 10 8 dry, new wet, service aged 6 4 2 0 50 Hz 0,1 Hz cosrectangular 0,1 Hz sin Reference: Research and Development, Annual Report 1992, TU Berlin High Voltage Institute Prof.Dr.-Ing.Kalkner, Dipl.Ing.R.Bach 7 ICC Educational Program Fall 2000. European Union Standard for Cable Maintenance High Voltage Tests: CENELEC HD 620 S1 1) Cables from 6 to 36 kV Frequency PE/XLPE cables Test voltage Testing time 0,1 Hz 3 x Uo 1 hour 50 Hz 2 x Uo 1 hour For Paper insulated mass impregnated cables CENELEC HD 621: DC test or above mentioned parameters 1) June 1996, 15 EU coutries 8 ICC Educational Program Fall 2000. "WATER TREEING" in polymeric insulation (schematic layout) electrical field water disturbance field time conditions for possible development of "water trees" "bow-tie trees" outer semiconducting layer insulation inner semiconducting layer conductor "vented trees" 9 ICC Educational Program Fall 2000. Vented- tree growing from the inner semicon layer of a 30 kV- PE- cable 10 ICC Educational Program Fall 2000. Dielectric Failure of insulation originating from a water tree 11 ICC Educational Program Fall 2000. Comparison of Electrical and Water treeing Electrical Treeing (ET): high localized field fast tree growth in PE or XLPE insulation accompanied by partial discharges long channel structures (visible trees) clear indication of an electrical breakdown Water Treeing (WT): can be present even at small electric field strengths (e.g. < 1 kV / mm) extremely slow tree growth (e.g. over 6-10 years) no partial discharge associated. 12 ICC Educational Program Fall 2000. How Do We Detect: Water Trees and Electrical Trees 13 ICC Educational Program Fall 2000. What is Dissipation Factor ( tan voltage current 0 time/sec dissipation factor tan = 10 U²/ R true power 1 = = reactive power U². C C.R 14 ICC Educational Program Fall 2000. Simplified Dielectric Equivalent Circuit of a Water Tree wt R2 C1 C2 >> R1 15 ICC Educational Program Fall 2000. Voltage Dependence of 0,1 Hz Dissipation Factor of New and Service-aged XLPE-insulated Medium Voltage Cables tan. 10 -3 7 0,1 Hz dissipation factor reference cable (new) 6 slightly service-aged (1) moderately service-aged (2) 5 moderately service-aged (3) strongly service-aged (4) 4 3 2 1 0 0 0,5 1 JICABLE, Versailles, June 1995, paper B.9.6. 1,5 2 2,5 3 U / U0 16 ICC Educational Program Fall 2000. Field Test Result for an 1974 XLPE Cable Good Result for an old Cable. 17 ICC Educational Program Fall 2000. Conclusions of TD Diagnostics A TD cable assessment system can clearly distinguish between new, medium and strongly aged extruded cable insulation. Water trees which are a major original source of insulation failures in aged extruded cables can be detected in a non-destructive manner. The TD cable assessment system provide reliable results in field use for both extruded and PILC cables. To detect singular defects, a combined assessment system including the application of partial discharge measurement and location in addition to TD is necessary. 18 ICC Educational Program Fall 2000. 0.1 Hz Partial Discharge Testing • Measurement of partial discharge activity at site including calibration • Precise PD cable fault location 19 ICC Educational Program Fall 2000. Principle of P.D. Location using TDR Techniques: partial discharge fault (2) joint with PD fault (1) near cable end far cable end impulse directly reflected (1) impulse reflected via far cable end (1) impulse directly reflected first reflection (1) t impulse directly reflected (2) impulse reflected via far cable end (2) impulse directly reflected first reflection (2) t 180,4 m 339,8 m 560 m 20 ICC Educational Program Fall 2000. Example of PD Location on PILC cable. 21 ICC Educational Program Fall 2000. TD and PD: A good combination of Diagnostic Methods: • Dielectric Dissipation Factor (TD) Measurement: Overall assessment of the cable insulation. Non-destructive test method •Partial Discharge Measurement: Discrete Location of PD in cables, accessories and terminations. •Dielectric Withstand Test (“Hi Pot”): High Voltage Acceptance or Maintenance Dielectric testing 22 ICC Educational Program Fall 2000. Example of PD Location on XLPE Cable. Nominal Operating Voltage: Vo = 14kV PDIV: only at 19kV Note: TD values are poor even at Vo. 23 ICC Educational Program Fall 2000. TD and PD Diagnostic System A Good Combination: TD: PD: Overall assessment of losses in the cable. Can Detect Water Trees Discrete Location and measurement of PD activity in cables. 24