TechnicalInformation
PrimeSTACK™
6PS04512E43W39693
Preliminarydata
Generalinformation
IGBTStackfortypicalvoltagesofupto500VRMS
Ratedoutputcurrent300ARMS
· High power converter
· Solar power
· Motor drives
· 62mm power module
Topology
B6I
Application
Inverter
Load type
Resistive, inductive
Semiconductor (Inverter
Section)
3x FF450R12KE4
Heatsink
Water cooled
Implemented sensors
Current, voltage, temperature
Driver signals IGBT
Electrical
Design standards
UL 94, prepared for UL 508C
Sales - name
6PS04512E43W39693
SP - No.
SP001129256
preparedby:OW
dateofpublication:2013-08-05
approvedby:AR
revision:2.0
1
TechnicalInformation
PrimeSTACK™
6PS04512E43W39693
Preliminarydata
Characteristicvalues
DCLink
min.
Rated voltage
VDC
typ.
max.
650
V
Notes
The voltage sensor VM110 is only used for measurement.It is realized no over-voltage shutdown.
InverterSection
min.
typ.
max.
Rated continuous current
VDC = 800 V, VAC = 500 VRMS, cos(ϕ) = 0.85,
fAC sine = 5 Hz, fsw = 2500 Hz, Tinlet = 40°C, Tj ≤ 125 °C
Continuous current at low
frequency
VDC = 800 V, VAC = 500 VRMS, fAC sine = 0 Hz,
fsw = 2500 Hz, Tinlet = 40 °C, Tj ≤ 125 °C
Rated continuous current for
150% overload capability
IAC 150% = 330 ARMS, ton over = 60 s, trecovery = 600 s,
Tj ≤ 125 °C
Over current shutdown
within 15 µs
IAC OC
625
Apeak
Power losses
IAC = 500 A, VDC = 800 V, cos(ϕ) = 0.85, fAC sine = 5 Hz,
fsw = 2500 Hz, Tinlet = 40 °C, Tj ≤ 125 °C
Ploss
2400
W
IAC
300
ARMS
IAC low
220
ARMS
IAC over1
220
ARMS
Controllerinterface
Driver and interface board
ref. to separate Application Note
DR210
Auxiliary voltage
Vaux
Auxiliary power requirement
Vaux = 24 V
Digital input level
resistor to GND 10 kΩ, capacitor to GND 1 nF,
logic high = on
Digital output level
min.
typ.
max.
18
24
30
V
40
W
Paux
open collector, logic low = no fault, max. 15 mA
Vin low
0
1.5
V
Vin high
11
15
V
Vout low
0
1.5
V
Vout high
15
V
Analog current sensor output
inverter section
load max 5 mA, @ 300 ARMS
VIU ana2
VIV ana2
VIW ana2
4.7
4.9
5
V
Analog DC link voltage sensor
output
load max 5 mA, @ 900 V
VDC ana
6.4
6.5
6.6
V
Analog temperature sensor
output unit 1 (NTC)
load max 5 mA,
corresponds to Tj = 125 °C at rated conditions
VTheta NTC1
4.9
V
Analog temperature sensor
output inverter section (NTC)
load max 5 mA, @TNTC = 82 °C
VTheta NTC2
10
V
Notes
Over temperature shut down must be realized by customer.
preparedby:OW
dateofpublication:2013-08-05
approvedby:AR
revision:2.0
2
TechnicalInformation
PrimeSTACK™
6PS04512E43W39693
Preliminarydata
Systemdata
EMC robustness
min.
according to IEC 61800-3 at named
interfaces
power
typ.
2
kV
control
VBurst
1
kV
aux (24V)
Vsurge
1
kV
Storage temperature
Operational ambient
temperature
PCB, DC link capacitor, bus bar, excluding cooling
medium
Cooling air velocity
PCB, DC link capacitor, bus bar, standard atmosphere
Humidity
no condensation
Vibration
Shock
Tstor
-40
85
°C
Top amb
-25
55
°C
Vair
0.3
Rel. F
5
m/s
85
%
according to IEC60721
5
m/s²
according to IEC60721
40
m/s²
120
mm
Protection degree
IP00
Pollution degree
Dimensions
2
width x depth x height
215
280
Weight
7.7
Heatsinkwatercooled
Water flow
max.
VBurst
min.
according to coolant specification from Infineon
∆V/∆t
typ.
kg
max.
10
dm³/min
Water pressure
8
bar
Water pressure drop
∆p
Coolant inlet temperature
Tinlet
Overviewofoptionalcomponents
Unit 1
Inverter
Section
Unit 3
Parallel interface board
Optical interface board
Voltage sensor
×
Current sensor
×
Temperature sensor
×
Temperature simulation
DC link capacitors
Collector-emitter Active Clamping
Notes
Setting of Active Clamping TVS-Diodes: VZ = 824 V
preparedby:OW
dateofpublication:2013-08-05
approvedby:AR
revision:2.0
3
50
-40
mbar
40
°C
TechnicalInformation
6PS04512E43W39693
PrimeSTACK™
Preliminarydata
fo - derating curve IGBT (motor), Diode (generator)
cos(phi) = ±0,85
Tcool medium = 40°C
fsw - derating curve IGBT (motor), Diode (generator)
cos(phi) = ±0,85
Tcool medium = 40°C
120
130
110
120
100
110
100
90
90
80
70
I/Inorm [%]
I/Inorm [%]
80
60
50
40
30
30
20
20
motor ; 100% = 300 A rms permanent
generator ; 100% = 295 A rms
10
0
5
10
15
20
25
30
35
40
45
10
50
0
2000
55
f0 [Hz]
0.080
Zth heat sink to ambient [K/W]
0.070
0.060
0.050
0.040
0.030
0.020
i:
1
2
3
4
ri[K/W]: 0.00002 0.03514 0.01938 0.0102
τi[s]:
0.966
1.526
4.172
15.47
0.010
0.1
1
10
motor ; 100% = 300 A rms permanent
generator ; 100% = 295 A rms
4000
6000
8000
fsw [Hz]
Zth heat sink to ambient per switch
Tcool medium = 40°C
0.000
60
50
40
0
70
100
1000
time [s]
preparedby:OW
dateofpublication:2013-08-05
approvedby:AR
revision:2.0
4
10000
12000
14000
TechnicalInformation
PrimeSTACK™
6PS04512E43W39693
Preliminarydata
Mechanicaldrawing
preparedby:OW
dateofpublication:2013-08-05
approvedby:AR
revision:2.0
5
TechnicalInformation
PrimeSTACK™
6PS04512E43W39693
Preliminarydata
Circuitdiagram
+
Input
VCE(sat) / supply
3 HB B IGBT BOT
Error messages
4 HB B IGBT TOP
23 HB C IGBT BOT
24 HB C IGBT TOP
Digital circuit
33 NC
34 NC
2 HB A error
22 HB B error
Output
5 HB C error
TOP
A
BOT
-
+
VCE(sat) / supply
EiceDRIVER™
21 HB A IGBT TOP
EiceDRIVER™
20 HB A IGBT BOT
TOP
B
BOT
-
6 Temp. error
16 Voltage error
15 NC
Error messages
25 GND digital
37 GND digital
8 13V÷30V
VCE(sat) / supply
EiceDRIVER™
+
19 GND digital
TOP
C
BOT
-
Power supply
In
26 13V÷30V
10 GND
28 GND
9 15V/50mA
Out
27 15V/50mA
J
e
ltag
rvo
de
Un
PTC
Option DC link capacitors
+
30 HB A current
Output
31 HB B current
Analog circuit
32 HB C current
29 Temperature
7 Voltage DC-Link
Mana
11 GND analog
12 GND analog
13 GND analog
A
HB
ent
urr
BB
erc
H
v
t
O
en
C
urr
HB
erc
Ov
ent
urr
erc
v
O
-
High voltage
area in grey
e
tag
ut s
utp
p. o
m
e
CB
ert
Ov
p. P
em
ert
k
Ov
-Lin
DC
ge
olta
erv
v
O
Option V
Voltage measurement
safety separation between
high voltage area and
low voltage area
14 NC
Error Table
Error outputs (open collector)
HB A
Pin 2
18 NC
35 NC
36 NC
SUB-D-Connector 37pole male
1 True earth/shield
1
female thread
UNC4/40
front view
preparedby:OW
dateofpublication:2013-08-05
approvedby:AR
revision:2.0
HB B
Pin 22
Error Driver Core HB A
X
Error Driver Core HB B
Error Driver Core HB C
Overcurrent HB A
X
Overcurrent HB B
X
Overcurrent HB C
X
Overtemperature output stage
X
Overtemperature PCB
Overvoltage DC-Link (Option)
X
Undervoltage power supply
X= high level with required external pull up
HB C
Pin 5
Temp. Voltage
Pin 6 Pin 16
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
resistor.
For detailed technical information please refer the PrimeSTACK manual.
6
6PS-C3-V-Rev03
17 NC
TechnicalInformation
PrimeSTACK™
6PS04512E43W39693
Preliminarydata
Terms&Conditionsofusage
Thedatacontainedinthisproductdatasheetisexclusivelyintendedfortechnicallytrainedstaff.Youandyourtechnical
departmentswillhavetoevaluatethesuitabilityoftheproductfortheintendedapplicationandthecompletenessoftheproduct
datawithrespecttosuchapplication.
Thisproductdatasheetisdescribingthecharacteristicsofthisproductforwhichawarrantyisgranted.Anysuchwarrantyis
grantedexclusivelypursuantthetermsandconditionsofthesupplyagreement.Therewillbenoguaranteeofanykindforthe
productanditscharacteristics.
Shouldyourequireproductinformationinexcessofthedatagiveninthisproductdatasheetorwhichconcernsthespecific
applicationofourproduct,pleasecontactthesalesoffice,whichisresponsibleforyou(seewww.infineon.com,sales&contact).
Forthosethatarespecificallyinterestedwemayprovideapplicationnotes.
Duetotechnicalrequirementsourproductmaycontaindangeroussubstances.Forinformationonthetypesinquestionplease
contactthesalesoffice,whichisresponsibleforyou.
ShouldyouintendtousetheProductinaviationapplications,inhealthorliveendangeringorlifesupportapplications,please
notify.Pleasenote,thatforanysuchapplicationsweurgentlyrecommend
-toperformjointRiskandQualityAssessments;
-theconclusionofQualityAgreements;
-toestablishjointmeasuresofanongoingproductsurvey,
andthatwemaymakedeliverydependedontherealization
ofanysuchmeasures.
Ifandtotheextentnecessary,pleaseforwardequivalentnoticestoyourcustomers.
Changesofthisproductdatasheetarereserved.
SafetyInstructions
Priortoinstallationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobe
carefullyread.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.To
installationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobecarefully
read.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.
preparedby:OW
dateofpublication:2013-08-05
approvedby:AR
revision:2.0
7