TechnicalInformation
PrimeSTACK™
6PS04512E43W38482
Preliminarydata
Generalinformation
IGBTStackfortypicalvoltagesofupto460VRMS
Ratedoutputcurrent300ARMS
· High power converter
· Solar power
· Motor drives
· 62mm power module
· TrenchstopTM IGBT4
Topology
B6I
Application
Inverter
Load type
Resistive, inductive
Semiconductor (Inverter
Section)
3x FF450R12KE4
Heatsink
Water cooled
Implemented sensors
Current, temperature
Driver signals IGBT
Electrical
Design standards
UL 94, prepared for UL 508C
Sales - name
6PS04512E43W38482
SP - No.
SP001059448
preparedby:OW
dateofpublication:2013-11-29
approvedby:AR
revision:2.0
1
TechnicalInformation
PrimeSTACK™
6PS04512E43W38482
Preliminarydata
Absolutemaximumratedvalues
Collector-emitter voltage
IGBT; Tvj = 25°C
Repetitive peak reverse voltage Diode; Tvj = 25°C
DC link voltage
VCES
1200
V
VRRM
1200
V
VDC
850
V
Insulation management
according to installation height of 2000 m
Vline
500
VRMS
Insulation test voltage
according to EN 50178, f = 50 Hz, t = 1 s
VISOL
2.5
kVRMS
Junction temperature
under switching conditions
Tvjop
150
°C
fsw2
14
kHz
Switching frequency inverter
section
Notes
Further maximum ratings are specified in the following dedicated sections
Characteristicvalues
DCLink
min.
Rated voltage
VDC
InverterSection
min.
Rated continuous current
VDC = 650 V, VAC = 400 VRMS, cos(ϕ) = 0.85,
fAC sine = 5 Hz, fsw = 2500 Hz, Tinlet = 40°C, Tj ≤ 125 °C
Continuous current at low
frequency
VDC = 650 V, VAC = 400 VRMS, fAC sine = 0 Hz,
fsw = 2500 Hz, Tinlet = 40 °C, Tj ≤ 125 °C
Rated continuous current for
150% overload capability
IAC 150% = 330 ARMS, ton over = 60 s, trecovery = 600 s,
Tj ≤ 125 °C
Over current shutdown
within 15 µs
IAC OC
Power losses
IAC = 300 A, VDC = 650 V, VAC = 400 VRMS, cos(ϕ) = 0.85,
fAC sine = 5 Hz, fsw = 2500 Hz, Tinlet = 40 °C, Tj ≤ 125 °C
Ploss
typ.
max.
650
800
typ.
max.
V
IAC
300
ARMS
IAC low
220
ARMS
IAC over1
220
ARMS
625
Apeak
2400
W
Controllerinterface
Driver and interface board
ref. to separate Application Note
DR210
Auxiliary voltage
Vaux
Auxiliary power requirement
Vaux = 24 V
Digital input level
resistor to GND 10 kΩ, capacitor to GND 1 nF,
logic high = on
Digital output level
min.
typ.
max.
18
24
30
Paux
open collector, logic low = no fault, max. 15 mA
40
Vin low
0
1.5
V
Vin high
11
15
V
Vout low
0
1.5
V
Vout high
VIU ana2
VIV ana2
VIW ana2
Analog current sensor output
inverter section
load max 5 mA, @ 300 ARMS
Analog temperature sensor
output unit 1 (NTC)
load max 5 mA, @TNTC = 55 °C,
corresponds to Tj = 125 °C at rated conditions
Over temperature shutdown
unit 1
load max 5 mA, @TNTC = 67 °C
preparedby:OW
dateofpublication:2013-11-29
approvedby:AR
revision:2.0
2
V
W
15
4.7
4.9
V
5
V
VTheta NTC1
4.6
V
VError OT1
6.8
V
TechnicalInformation
PrimeSTACK™
6PS04512E43W38482
Preliminarydata
Systemdata
EMC robustness
min.
according to IEC 61800-3 at named
interfaces
power
PCB, bus bar, excluding cooling medium
Cooling air velocity
PCB, bus bar, standard atmosphere
Humidity
no condensation
Vibration
Shock
kV
control
VBurst
1
kV
aux (24V)
Vsurge
1
kV
Tstor
-40
85
°C
Top amb
-25
55
°C
Vair
0.3
Rel. F
5
m/s
85
%
according to IEC 60721
5
m/s²
according to IEC 60721
40
m/s²
120
mm
Protection degree
IP 00
Pollution degree
Dimensions
2
width x depth x height
215
280
Weight
7.7
Heatsinkwatercooled
Water flow
max.
2
Storage temperature
Operational ambient
temperature
typ.
VBurst
min.
according to coolant specification from Infineon
∆V/∆t
typ.
kg
max.
10
dm³/min
Water pressure
8
Water pressure drop
∆p
Coolant inlet temperature
Tinlet
50
-40
bar
mbar
40
°C
Notes
Composition of coolan: Water and 52% vol. % Antifrogen N
Unit 1
Inverter
Section
Unit 3
Parallel interface board
Optical interface board
Voltage sensor
Current sensor
×
Temperature sensor
×
Temperature simulation
DC link capacitors
Collector-emitter Active Clamping
×
Overviewofoptionalcomponents
Notes
Setting of Active Clanping TVS-Dioden: Vz = 824V
preparedby:OW
dateofpublication:2013-11-29
approvedby:AR
revision:2.0
3
TechnicalInformation
6PS04512E43W38482
PrimeSTACK™
Preliminarydata
fAC sine - derating curve IGBT (motor), Diode (generator)
VDC = 650 V, VAC = 400 VRMS, fsw = 5 kHz, cosϕ = ±0.85
Tinlet = 40 °C and nom. cooling conditions
fsw - derating curve IGBT (motor), Diode (generator)
VDC = 650 V, VAC = 400 VRMS, fAC sine = 50 Hz, cosϕ = ±0.85,
Tinlet = 40 °C and nom. cooling conditions
120
130
110
120
100
110
100
90
90
80
70
IAC/Inom [%]
IAC/Inom [%]
80
60
50
40
60
50
40
30
30
20
20
cos(phi) = 0,85
cos(phi) = -0,85
10
0
70
0
5
10
15
10
20
25
30
35
40
45
0
2000
50
cos(phi) = 0,85
cos(phi) = -0,85
4000
6000
8000
fAC sine [Hz]
Analog temperature sensor output VTheta NTC
Sensing NTC of heatsink
14000
0.080
11
0.070
10
9
i:
1
2
3
4
ri[K/W]: 0.00002 0.03534 0.01938 0.0102
τi[s]:
0.966
1.526
4.172
15.47
0.060
8
0.050
7
Zth,ha [K/W]
VTheta NTC [V]
12000
Zth,ha - thermal impedance heatsink to ambient per switch
nom. cooling conditions
12
6
0.040
5
0.030
4
3
0.020
2
0.010
1
0
10000
fsw [Hz]
20
30
40
50
60
70
80
0.000
0.01
90
TNTC [°C]
preparedby:OW
dateofpublication:2013-11-29
approvedby:AR
revision:2.0
0.1
1
10
t [s]
4
100
1000
TechnicalInformation
PrimeSTACK™
6PS04512E43W38482
Preliminarydata
Mechanicaldrawing
preparedby:OW
dateofpublication:2013-11-29
approvedby:AR
revision:2.0
5
TechnicalInformation
PrimeSTACK™
6PS04512E43W38482
Preliminarydata
Circuitdiagram
+
Input
VCE(sat) / supply
3 HB B IGBT BOT
Error messages
4 HB B IGBT TOP
23 HB C IGBT BOT
24 HB C IGBT TOP
Digital circuit
33 NC
34 NC
2 HB A error
22 HB B error
Output
5 HB C error
TOP
A
BOT
-
+
VCE(sat) / supply
EiceDRIVER™
21 HB A IGBT TOP
EiceDRIVER™
20 HB A IGBT BOT
TOP
B
BOT
-
6 Temp. error
16 Voltage error
15 NC
Error messages
25 GND digital
37 GND digital
8 13V÷30V
VCE(sat) / supply
EiceDRIVER™
+
19 GND digital
TOP
C
BOT
-
Power supply
In
26 13V÷30V
10 GND
28 GND
9 15V/50mA
Out
27 15V/50mA
J
e
ltag
rvo
de
Un
PTC
Option DC link capacitors
+
30 HB A current
Output
31 HB B current
Analog circuit
32 HB C current
29 Temperature
7 Voltage DC-Link
Mana
11 GND analog
12 GND analog
13 GND analog
A
HB
ent
urr
BB
erc
H
v
t
O
en
C
urr
HB
erc
Ov
ent
urr
erc
v
O
-
High voltage
area in grey
e
tag
ut s
utp
p. o
m
e
CB
ert
Ov
p. P
em
ert
k
Ov
-Lin
DC
ge
olta
erv
v
O
Option V
Voltage measurement
safety separation between
high voltage area and
low voltage area
14 NC
Error Table
Error outputs (open collector)
HB A
Pin 2
18 NC
35 NC
36 NC
SUB-D-Connector 37pole male
1 True earth/shield
1
female thread
UNC4/40
front view
preparedby:OW
dateofpublication:2013-11-29
approvedby:AR
revision:2.0
HB B
Pin 22
Error Driver Core HB A
X
Error Driver Core HB B
Error Driver Core HB C
Overcurrent HB A
X
Overcurrent HB B
X
Overcurrent HB C
X
Overtemperature output stage
X
Overtemperature PCB
Overvoltage DC-Link (Option)
X
Undervoltage power supply
X= high level with required external pull up
HB C
Pin 5
Temp. Voltage
Pin 6 Pin 16
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
resistor.
For detailed technical information please refer the PrimeSTACK manual.
6
6PS-C3-V-Rev03
17 NC
TechnicalInformation
PrimeSTACK™
6PS04512E43W38482
Preliminarydata
Terms&Conditionsofusage
Thedatacontainedinthisproductdatasheetisexclusivelyintendedfortechnicallytrainedstaff.Youandyourtechnical
departmentswillhavetoevaluatethesuitabilityoftheproductfortheintendedapplicationandthecompletenessoftheproduct
datawithrespecttosuchapplication.
Thisproductdatasheetisdescribingthecharacteristicsofthisproductforwhichawarrantyisgranted.Anysuchwarrantyis
grantedexclusivelypursuantthetermsandconditionsofthesupplyagreement.Therewillbenoguaranteeofanykindforthe
productanditscharacteristics.
Shouldyourequireproductinformationinexcessofthedatagiveninthisproductdatasheetorwhichconcernsthespecific
applicationofourproduct,pleasecontactthesalesoffice,whichisresponsibleforyou(seewww.infineon.com,sales&contact).
Forthosethatarespecificallyinterestedwemayprovideapplicationnotes.
Duetotechnicalrequirementsourproductmaycontaindangeroussubstances.Forinformationonthetypesinquestionplease
contactthesalesoffice,whichisresponsibleforyou.
ShouldyouintendtousetheProductinaviationapplications,inhealthorliveendangeringorlifesupportapplications,please
notify.Pleasenote,thatforanysuchapplicationsweurgentlyrecommend
-toperformjointRiskandQualityAssessments;
-theconclusionofQualityAgreements;
-toestablishjointmeasuresofanongoingproductsurvey,
andthatwemaymakedeliverydependedontherealization
ofanysuchmeasures.
Ifandtotheextentnecessary,pleaseforwardequivalentnoticestoyourcustomers.
Changesofthisproductdatasheetarereserved.
SafetyInstructions
Priortoinstallationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobe
carefullyread.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.To
installationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobecarefully
read.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.
preparedby:OW
dateofpublication:2013-11-29
approvedby:AR
revision:2.0
7