To our customers, Old Company Name in Catalogs and Other Documents On April 1st, 2010, NEC Electronics Corporation merged with Renesas Technology Corporation, and Renesas Electronics Corporation took over all the business of both companies. Therefore, although the old company name remains in this document, it is a valid Renesas Electronics document. We appreciate your understanding. Renesas Electronics website: http://www.renesas.com April 1st, 2010 Renesas Electronics Corporation Issued by: Renesas Electronics Corporation (http://www.renesas.com) Send any inquiries to http://www.renesas.com/inquiry GET-BE-1002 Ver.5.0: May,2006 Lead (Pb)-free Semiconductor Products NEC Electronics Corporation Compound Semiconductor Devices Division 1 Lead (Pb)-free Policies GET-BE-1002 Ver.5.0: May,2006 Lead (Pb)-free Semiconductor Products of Opto-Electronics, and RF and Microwave Devices • As a so-called "green vendor", NEC Electronics contributes to global environmental protection by actively promoting the introduction of Lead (Pb)-free products as part of our ongoing efforts to develop and supply environmentally sound products. • We have completed development of Lead (Pb)-free technology for all of our opto-electronics, RF, and microwave products*1 and are accepting orders for Lead (Pb)-free products. • MoreOver, our future products will all be Lead (Pb)-free. • In consideration of the environment, we are aiming to completely eliminate the use of lead*2 in all of our opto-electronics, RF, and microwave products*1 by the end of September 2006 and have been progressing with the gradual switchOver*3 since October 2005. *1:Products made by the former NEC Compound Semiconductor Devices, Ltd. *2:RoHS compliant (Some products will still have internal parts with material containing lead.) Contact a sales representative for details. *3:Except for maintenance products being phased out. 2 Measures for Lead (Pb)-free Implementation GET-BE-1002 Ver.5.0: May,2006 1. Areas Requiring Lead (Pb)-freeMount materials such as soldering paste and soft solder. (Modules and some power devices) Solder Plating of Outer Leads (Plastic packages) 2. Method of Lead (Pb)-free Implementation (1) Solder Plating for Outer Leads C o n v e n t io n a l P ro d u c t s Sn-Pb Au Le a d ( P b ) - f re e P ro d u c t s Sn-Bi * Au *Solder Dip(radial transistors): Sn-Ag-Cu Dip (2) Pb reduction inside the packages such as the mount materials has already met the RoHS Directive requirements. (The complete Pb free technologies are currently under development. Its actual implementation date is TBD). 3 Specification for Lead (Pb)-free Package Soldering of Outer Leads Mount Materials GET-BE-1002 Ver.5.0: May,2006 Pb Usage in Others SOP Type Sn-Bi Plating Pb Not Used Pb Not Used DIP Type Sn-Bi Plating Pb Not Used Pb Not Used QFNType Sn-Bi Plating Pb Not Used Pb Not Used MM Type Sn-Bi Plating Pb Not Used Pb Not Used Power Mold Sn-Bi Plating Complied with the RoHS Complete Lead (Pb)-free Implementation underway (Sn-Pb soft solder used ) Pb Not Used Radial Type (Transistor) Sn-Ag-Cu Dip Pb Not Used Pb Not Used Module Type (MCM) (Laser Di) Au Plating (Same as at present) Sn-Ag-Cu Paste Ceramic Type Au Plating (Same as at present) Pb Not Used Complied with the RoHS Complete Lead (Pb)-free Implementation underway (Lead glass and Ceramic Parts, etc.) Pb Not Used Soldering of outer leads became Lead (Pb)-free in October, 2001. The Pb contained inside the packages met the RoHS Directive requirements in December, 2002. 4 Lead (Pb)-free plating comparison (1) =Why Sn-Bi is the best solution= GET-BE-1002 Ver.5.0: May,2006 Surface solder plating Sn-Pb (Conventional) Sn-Bi Sn-Ag Sn-Cu Matte-Sn Ni/Pd/Au Composition (wt%) Pb:10 Bi:2 Ag:3.5 Cu:1.5 Sn:100 - Solid-liquid phase temperature 183-215 227-296 232 Soluble plating Alloy characteristics Melting point (˚C) 223-231 221(eutectic) Wettability Packaging reliability Soldering temperature Joint strength Whisker resistance Productivity x Cost Cannot be applied to the lead frame containing Fe. Notes Interferes with resin adhesion. Excellent Good Poor x NG 5 Lead (Pb)-free plating comparison (2) =Why Sn-Bi is the best solution= GET-BE-1002 Ver.5.0: May,2006 Sn-Cu Sn-Ag 1083 960.5 The solid phase (solidification) temperature of Sn-Bi solder is influenced by the variation in composition, while the variation in the liquid phase (melting) temperature remains small. These characteristics are similar to those of Sn-Pb. Liquidus Liquidus Liquid ↑ Liquid ↑ Sn-Pb 327 Liquidus ↓ Semi-solid ↑ Solidus 183 0 Pb Sn-Bi 10Pb Liquid ↑ 61.9 ↓ Solid 50 → %Sn 2Bi 271 Liquidus Liquid ↓ ↑ Semi-solid ↑ Solidus 42 100 0 Sn Bi 3.5Ag ↓ 1.5Cu Semi-solid ↑ 232 Solidus 221 96.5 ↓ Solid 139 ↓ Solid 50 → %Sn ↓ Semi-solid ↑ Temperature→ Note: The figures shown are images and may be slightly different from actual data. 100 0 Sn Ag 50 → %Sn 100 0 Sn Cu Solidus 227 ↓ Solid 50 → %Sn 99.3 100 Sn 6 Lead (Pb)-free plating comparison (3) =Why Sn-Bi is the best solution= GET-BE-1002 Ver.5.0: May,2006 Pb There are few Bi to Sn, and Pb. Mounting by Sn-Pb solder paste is also possible. 0 20 40 Eutectic point: About 100 degree C Wt %S n Over 200 degree 60 Sn-37Pb paste (183 degree C : eutectic) Low temperature zone (Under 150 degree C) Over 175 degree C Sn-Bi plating on Sn-Pb Solder paste 80 Over 200 degree C Over 200 degree C 100 100 Sn Sn-2Bi plating (Solid : 223 degree C - Liquid : 231 degree C) 80 60 40 Wt%Sn 20 0 Bi Sn-Pb-Bi Melting Characteristics(image) 7 Identification of Lead (Pb)-free Products* GET-BE-1002 Ver.5.0: May,2006 Identification by “Marking on the Product”: Lead (Pb)-free products will be marked with Dot-mark or Alternative mark except for products using small packages such as minimold package. Dot-mark for Product Identification by “Marking on the Package Label” Package labels for all Lead (Pb)-free products will be marked with either “Pb-Free T.”. Taping reel label will also be marked in the same manner for taping at shipment time. *Note that this marking system applies only to products changed Over to Lead (Pb)-free. Conventional products not containing Pb will not be marked. 8 Lead (Pb)-free Products Marking Method GET-BE-1002 Ver.5.0: May,2006 = Compounds / Si Microwave Devices = Marking on the Product Package SOP Type SSOP Type* QFNType DIP Type TSSOP/HTSSOP TSON Type Mini Mold Type Power Mold TO-92 Dot-mark Dot-mark * Underline Marking on the Label Lead (Pb)-free marking (Logo) on the Label (See the examples below.) Dot-mark No Marking No Marking No Marking No Marking No Marking *No marking for 175mil 8p SSOP. Example Marking on the Product Display surface is marked with Dot-mark or underline. XXXX CXXXX Example Marking on the Label Packing label is marked with logo. “Pb-Free T.” N (Ex.) 8pSOP (Ex.) QFN For the details, please contact NEC Electronics Corporation. 9 Lead (Pb)-free Products Marking Method GET-BE-1002 Ver.5.0: May,2006 = NEPOC Products (Photocouplers · OCMOS (Optical-coupled MOS)) = Package DIP (4,6,8 PIN) SOP 4PIN Marking on the Product Internal Code Laser Printing Ink Printing OC MOS SOP 8PIN SSOP 4PIN Laser Printing SSOP 16PIN Ink Printing Flat Lead Vertical Line Italicized Product Name Marking on the Label Lead (Pb)-free marking (Logo) on the inside label and outside label. Internal Code Mark “Pb-Free T.” Internal Code Italicized Product Name Vertical Line Example Marking on the Product DIP (4,6,8PIN) SOP (4pin:Laser Printing) NEC NEC 25XX X XXX 27XX X XXX l SSOP 4PIN 1 XXX Specified by the English-letter indicator Marked with the vertical line Stamped with in the 2nd digit of the Internal Code. on the bottom-right corner. For the details, please contact NEC Electronics Corporation. Mark. 10 GET-BE-1002 Ver.5.0: May,2006 Recommended Soldering Conditions of Lead (Pb)-free Products 1. Surface Mount Type (SMD) •IR reflow with the peak temperature 260°C, •Wave soldering with the molten solder in the 260°C soldering bath and •Partial lead heating through the 350°C solder iron tip can be performed. 2. Through Hole Type (THD) • Wave soldering with the molten solder in the 260°C soldering bath and • Partial lead heating through the 350°C solder iron tip can be performed. 3. Hand Soldering Type •Partial lead heating through the 350°C solder iron tip can be performed. - Specific conditions apply to some products. Please contact our sales representatives for details. 11 GET-BE-1002 Ver.5.0: May,2006 Recommended Soldering Conditions of Lead (Pb)-free Products (IR Reflow) Package Surface Temperature (ºC) • Max. Temperature (Package Surface Temperature): 260°C • Soldering Time at Max. Temperature : Within 10 seconds • Soldering Time at Over 220°C : Within 60 seconds • Preheating Time at 120°C - 180°C : 120 ± 30 seconds • Max. number of Reflows : 3 times • Chlorine Composition of Rosin Flux (%) : 0.2% (wt.) or less (Heating) - 10s 260°C MAX. 220°C 180°C 120°C - 60s 120 ± 30s (Preheating) Time (sec.) - Specific conditions apply to some products. Please contact our sales representatives for details. 12 GET-BE-1002 Ver.5.0: May,2006 Recommended Soldering Conditions of Lead (Pb)-free Products (Wave Soldering/Partial Lead Heating) Wave Soldering • Max. Temperature (Molten Solder Temperature): 260°C • Flow Time : Within 10 seconds • Preheat Temperature (Package Surface Temperature):Below 120°C • Number of Flows : 1 time • Chlorine Composition of Rosin Flux: 0.2% (wt.) or less Partial Lead Heating (Hand Soldering) • Max. Temperature (Outer Lead Temperature): 260°C • Time (per side of a device* or per lead*) : Within 3 seconds • Chlorine Composition of Rosin Flux :0.2% (wt.) or less (*:Time is defined per side for SMD and per lead for THD) - Specific conditions apply to some products. Please contact our sales representatives for details. 13 GET-BE-1002 Ver.5.0: May,2006 Lead (Pb)-free Product Samples and Mass Production We are already accepting orders for Lead (Pb)-free optical, radio-frequency, and microwave products. Please contact one of our sales representatives for samples, products and the delivery date. Samples for Evaluation are available as below: Please contact our sales representatives for delivery date. Package Samples (Part number: Not specified) Product Samples (Part number: Specified) 14 Contact for Inquiries GET-BE-1002 Ver.5.0: May,2006 NEC Electronics Corporation. Compound Semiconductor Devices Division. Home Page: Please visit our web site for information of Compound Semiconductor Devices Division. URL (Address) http://www.ncsd.necel.com/ Request for Documents/Brochures: Sales Planning Group of Sales Division or our exclusive distributors Business Information: Sales Planning Group of Sales Division Tel : 044-435-1838 E-mail : csd_salesinfo@ml.necel.com 15 GET-BE-1002 Ver.5.0: May,2006 Reference 16 Plating Wettability Test Results GET-BE-1002 Ver.5.0: May,2006 = Mini Mold Package = Test Method: Meniscograph Test Method: ≤M3eniscograph Standard: sec Standard: ≤ 3 sec Zero-cross Time (Sec) 3 Lead (Pb)-free (Sn-Bi) plating exhibits wettability equivalent to the current Sn-Pb plating. 2 Inner Plating Composition of Evaluated Solder Material in the Bath Sn-2.5Bi Sn-2.5Bi Sn-Pb Sn-Pb Sn-Pb Sn-3Ag-0.5Cu Sn-Pb Sn-3Ag-0.5Cu Terminal material: Cu Disposal pre-conditions :150deg C HT 48H 1 R-Type Flux RMA-Type Flux 0 210 215 220 225 230 235 240 245 250 Evaluation Bath Temperature (deg C) 17 GET-BE-1002 Ver.5.0: May,2006 Lead (Pb)-free Plating Solder Joint Strength Evaluation Results Mini MiniMold MoldPackage Package Solder Mount Shear Strength Sn - 40Pb Mount Solder Paste Outer Solder Plating 6pTSMM (Cu) 6pTUSMM (Cu) 3pTUSMM (Cu) 3pL2MM (Cu) Vertical Direction Horizontal Direction Vertical Direction Horizontal Direction Vertical Direction Horizontal Direction Vertical Direction Horizontal Direction Sn-2.5Bi Sn-10Pb Standard: ≥ 5 N (unit : N) Sn-3Ag-0.5Cu Sn-10Pb Sn-2.5Bi 19 37 28 33 13 19 35 31 31 14 21 37 32 41 15 18 35 33 39 14 16 9 17 9 19 9 20 9 12 10 11 13 Mount Condition : One-time IR Reflow (with a peak temperature of 260degC) Vertical Direction 6pTSMM Vertical Direction Vertical Direction 6pTUSMM Horizontal Direction Horizontal Horizontal Direction Horizontal Direction Vertical Direction Direction 3pTUSMM 3pL2MM Equivalent Shear Strength of the Mount Solder Paste and the Outer Solder Plating was Evaluated for Each of 4 Package Types 18 GET-BE-1002 Ver.5.0: May,2006 Solder Joint Strength Photocouplers Photocouplers Solder Mount Pull Strength: Standard: ≥ 5 N Sn - 40Pb Mount Solder Paste Outer Solder Plating Sn-10Pb 4pin DIP (Cu) >100 4pin SOP (42 Alloy) 4pin SSOP (42 Alloy) (unit : N) Sn-3Ag-0.5Cu Sn-2.5Bi Sn-10Pb Sn-2.5Bi >100 >100 >100 27 28 28 28 27 28 28 28 Mount Condition : One-time IR Reflow with a peak temperature of 260 °C. Number of samples: 3 packages each. All combinations of solder paste and solder plating show equivalent mount pull strength 19 GET-BE-1002 Ver.5.0: May,2006 Lead (Pb)-free Plating Whisker Test Results Sn-Bi Plating Outer Lead Solder (-65to150C) (-65to150C) Storage at a Constant (85C,85%) IR Reflow Not Performed IR Reflow Performed IR Reflow Not Performed 2000 Cycle 2000 Cycle Whisker Not Occurred Whisker Not Occurred Whisker Not Occurred** Whisker Not Occurred Whisker Not Occurred Whisker Not Occurred** Test Conditions Temperature CycleTemperature Cycle L/F* Material Cu L/F * Fe-Ni L/F * Fe L/F * *L/F=Lead Frame Judgment : ≤ 50 um Sn-Ag-Cu Dip (-65to150C) Storage at a Constant (85C,85%) IR Reflow Performed IR Reflow Not Performed IR Reflow Not Performed 2000H 2000H 2000 Cycle 2000H Whisker Not Occurred Whisker Not Occurred Whisker Not Occurred Whisker Not Occurred Whisker Not Occurred Whisker Not Occurred Whisker Not Occurred Whisker Not Occurred - - - - **(-55 to 150 degree C, 1000Cycle) Storage at a Constant (85C,85%) Temperature Cycle Check SEM:IR Reflow Not Performed Fe-Ni L/F(225milSOP) TC2000 Cycle Cu L/F (Minimold) TC2000 Cycle Fe-Ni L/F (225milSOP) HHT2000H* Cu L/F (Minimold) HHT2000H* *:Rough surface is caused by metal rusts. * No Problems were Observed During Long-Period Storage In Either Case, Whether Thermal Stress to the Board Mount is Applied or Not 20 GET-BE-1002 Ver.5.0: May,2006 Results of Whisker Test (complied JEDEC standard) Sn-BiPlating Outer Lead Solder Test Conditions Temperature Cycle Storage at a Constant Temperature & Humidity (60 degree C,90%) (-40 to 85 degree C) IR Reflow Not Performed L/F* Material ck Che 1000 Cycle 3000H Whisker Not Occurred Cu L/F* Fe-Ni L/F* IR Reflow Not Performed Whisker Not Occurred Whisker Not Occurred Fe L/F* Whisker Not Occurred Whisker Not Occurred Whisker Not Occurred *L/F=Lead Frame Judgment : ≤ 40 um (complied iNEMI) * No Problems were Observed in JEDEC standerd condition too. 21