OFMR Operations and Maintenance Handbook September 2012 (this page intentionally left blank) Table of Contents Introduction ..................................................................................................................................................... 1 Executive Summary ....................................................................................................................................... 1 About this Manual .......................................................................................................................................... 2 Structure and Strategy .................................................................................................................................... 3 Organizational Structure ................................................................................................................................ 3 Roles and Responsibilities ............................................................................................................................. 4 Smithsonian Mission and Values ................................................................................................................... 5 OFEO Mission and Values ............................................................................................................................. 6 OFMR Mission and Values............................................................................................................................. 7 Strategic Objectives ....................................................................................................................................... 9 Total Asset Management ............................................................................................................................. 10 Commissioning ............................................................................................................................................ 12 Sustainability ................................................................................................................................................ 13 Recycling ..................................................................................................................................................... 14 Resource Leveling ....................................................................................................................................... 15 Contracted Services ..................................................................................................................................... 16 Capital Renewal/Deferred Maintenance ....................................................................................................... 17 Levels of Service.......................................................................................................................................... 18 Key Performance Indicators ......................................................................................................................... 19 OFMR Top 10 KPIs ...................................................................................................................................... 20 Policy, Procedure & Safety ........................................................................................................................... 22 Accident/Medical Emergency ....................................................................................................................... 22 Accountable Property and Barcoding ........................................................................................................... 24 Administrative Operations ............................................................................................................................ 25 Asbestos Awareness.................................................................................................................................... 27 Assessing Job Risk ...................................................................................................................................... 28 Career Development .................................................................................................................................... 30 Code Compiance and Standards ................................................................................................................. 32 Confined Space Entry Program .................................................................................................................... 33 Data and Doccument Management .............................................................................................................. 34 Electrical Panel Intrusion Policy ................................................................................................................... 35 Emergency/Disaster Response .................................................................................................................... 36 FacilityCenter ............................................................................................................................................... 38 Fall Protection .............................................................................................................................................. 40 i Table of Contents General Calendar of Events ......................................................................................................................... 42 Hazardous Materials Procedures ................................................................................................................. 44 Lock Out/Tag Out......................................................................................................................................... 45 Permits ........................................................................................................................................................ 46 Personal Protective Equipment .................................................................................................................... 48 Personnel..................................................................................................................................................... 50 Purchasing ................................................................................................................................................... 51 Quality Assurance/Quality Control................................................................................................................ 53 Timekeeping ................................................................................................................................................ 57 Work Order Process Management ............................................................................................................... 60 Maintenance................................................................................................................................................... 61 Building Envelope Management ................................................................................................................... 61 Central Shops .............................................................................................................................................. 62 Electrical Program........................................................................................................................................ 63 Exterior Lighting ........................................................................................................................................... 65 Facility Condition Assessments.................................................................................................................... 66 High Pressure Steam System ...................................................................................................................... 68 High Voltage Shop ....................................................................................................................................... 70 Interior Lighting ............................................................................................................................................ 72 Life Safety Group ......................................................................................................................................... 73 Maintenance Emergencies ........................................................................................................................... 74 Management Evaluation and Technical Review ........................................................................................... 76 Planned Maintenance .................................................................................................................................. 78 Preventive Maintenance ............................................................................................................................... 80 Project Execution ......................................................................................................................................... 81 Project Prioritization ..................................................................................................................................... 82 Reliability-Centered Maintenance................................................................................................................. 83 Request for Services .................................................................................................................................... 85 Shop Equipment Maintenance Records ....................................................................................................... 86 Shop Inventory ............................................................................................................................................. 88 3rd Shift USRO Team .................................................................................................................................. 89 Unplanned Work .......................................................................................................................................... 91 Operations ..................................................................................................................................................... 93 APPA Operation Guidelines ......................................................................................................................... 93 ii Table of Contents Audio Visual Services .................................................................................................................................. 94 Building Automation System ........................................................................................................................ 95 Building Service Operations ......................................................................................................................... 96 Emergency Preparedness ............................................................................................................................ 97 Garden Furnishings and Artifacts ................................................................................................................. 98 Green Cleaning Standards ........................................................................................................................... 99 Ground Irrigation ........................................................................................................................................ 100 Loading Docks ........................................................................................................................................... 101 Material Handling and Storage ................................................................................................................... 102 Monitoring Alarms ...................................................................................................................................... 103 Mowing Procedures ................................................................................................................................... 104 Reimbursable Support ............................................................................................................................... 105 Services to Smithsonian Enterprises Spaces ............................................................................................. 106 Snow and Ice Removal .............................................................................................................................. 107 Tools and Equipment Inspections .............................................................................................................. 110 Tree Care................................................................................................................................................... 111 Vehicle Operations ..................................................................................................................................... 113 Appendix A - Acronyms ................................................................................................................................. 115 Appendix B - Resources/References ............................................................................................................. 117 Appendix C - Forms....................................................................................................................................... 121 Appendix D - PT&I Technologies ................................................................................................................... 123 Appendix E - Smithsonian Directives ............................................................................................................. 124 Appendix F - Sample Statement of Work ....................................................................................................... 126 iii Table of Contents (this page intentionally left blank) iv Introduction Executive Summary We continue to embark on a new era within the Office of Facilities Management and Reliability (OFMR) – one that entails the application of new and improved methods and techniques to perform jobs, some of which have existed since the Smithsonian Institution opened. The work in OFMR is vitally important to the health and well being of the Smithsonian Institution’s staff and facilities. Our goal is to enable the mission of the Smithsonian – to “diffuse knowledge”. Each OFMR employee plays an extremely important role in the life of this great Institution. Without the work performed by the OFMR workforce, the Smithsonian would be unable to satisfy the high expectations placed upon us by the public. Further, the requirements of our customers such as the Smithsonian research community or Smithsonian Enterprises, are nearly overwhelming and we stand behind the scenes ensuring that the maintenance and operations standards that we are measured against are actually accomplished. This helps ensure that the Smithsonian’s worldclass reputation remains intact. This handbook is intended to formalize many of the day-to-day protocols and procedures that we utilize to complete our mission. It provides each employee with a detailed guide and should be used by all SI staff. It has been placed on Prism and is a “living document” to help make updating easy. As it evolves over time, the procedures included in the handbook will help bring a standard and consistent approach to our work across each of the zones. Safety standards and procedures must over-shadow everything we do; therefore this handbook is focused on the safety and well being of our workforce. As new and improved safety practices are identified, we will update the handbook and re-issue as appropriate. For additional safety information please see the Safety Manual at http://www. ofeo.si.edu/. Your dedication and commitment to the Smithsonian Institution helps us remain the world leader in museum facilities management. To that end we owe each of you a huge note of thanks. It is through your hard work and excellent results that we are beginning to change many outdated practices. 1 Introduction About this Manual This manual was created to standardize the day-to-day protocols and procedures that the OFMR staff use to complete our mission. It provides every manager, supervisor and employee a simple way in which to find answers to questions that arises during the course of the workday. BACKGROUND In 2006, OFMR set out to put together a “one stop” manual that all staff could reference when needing answers to the everyday questions on how things are done within OFMR. After almost a year of dedicated work, a comprehensive hard copy manual was produced and distributed. Because the organization is growing and changing keeping a hard copy manual current became an impossible task. In 2007 a new task force was formed which included an outside contractor, creating a way to highlight the most important information, making it easy to understand and putting everything you wanted to know but were afraid to ask concept into play. Focus groups consisting of OFMR staff were formed to get the needed feedback on how this manual should work. The result is an easy to read, easy to follow, web-based manual that provides the most current information required by OFMR staff. Further, web-based links to more information that can easily be kept current as times change. HOW TO USE THIS MANUAL This publication is meant to be a resource and reference manual to assist OFMR staff in understanding their responsibilities as well as OFMR’s other maintenance and operations functions. The Manual is an introduction to policy and procedure. It is not all-inclusive; at various points staff is directed to more detailed resources on the specific subject. This manual is available online via the “Prism” website http://prism.si.edu/. The online version provides the referenced documents as hyperlinks which makes retrieval of the information easier. To get to a website, click on the bullets listed under “Want More Information” on topic pages; this will hyperlink to Appendix B within the manual; click again to hyperlink to the actual information on the Web. All forms mentioned in the manual are listed in Appendix C and the forms are hyperlinked to the actual information on the Web. If you would like to submit a correction to the Handbook please click here and submit the form by email. 2 Structure & Strategy Organizational Structure OFMR is responsible for strategic planning and oversight of facilities operations and maintenance for all of the Smithsonian Institution. This office includes eight Zones, plus Smithsonian Gardens, Systems Engineering, Support Services, Business Operations, Safety, and Organizational Performance and Development. 3 Structure and Strategy Roles and Responsibilities WHAT DO I NEED TO KNOW? OFMR Director - provides executive direction and leadership for the department and ensures the strategic goals of the Smithsonian are met through the unit’s activities. OFMR Deputy Director - provides leadership, direction and support to each of the eight OFMR zones. OFMR Zone Managers - provides leadership, direction, planning, and management and administrative support for the facilities management functions within the zone, which is made up of one or more Smithsonian museums or buildings. We are proud of OFMR’s success. It’s each of our responsibility to take the time to review this manual and refer to it as needed. OFMR Building Managers – plans, directs, oversees, evaluates and adjusts the work within the facility through subordinate supervisors and assistant managers. Develops plans, policies, and procedures for facilities maintenance and operations; monitor and evaluate the effectiveness of operations and maintenance functions; and develop new procedures or recommendations for policy changes to augment program effectiveness. OFMR Supervisors - plans, schedules, assigns, evaluates and coordinates the work of OFMR employees. Works closely with the Building Manager to ensure unit effectiveness while completing tasks, complying with work procedures and practicing safe work habits. Ensure workers have the training, materials, information, tools and other support needed to perform their work. Supervisors also assign work to subordinates and inspect results for timeliness and quality. OFMR Staff- ensures that the maintenance, repair, and day-to-day appearance and upkeep of all assigned facilities is accomplished. Complies with procedures in support of each facility’s specific operations and maintenance requirements and needs. Ensures that mechanical and electrical systems and equipment are maintained and operated efficiently and in compliance with museum or building standards. Staff is also responsible for maintaining the quality standards that are consistent with historic preservation guidelines and the world-class reputation of the Smithsonian Institution. WHY IS THIS IN HERE? Development and implementation of an effective program for maintenance and operations requires the commitment and actions of all levels of staff within OFMR: from the Director, Deputy Director, Associate Directors and Zone Managers, to the proactive involvement of first-line supervisors and employees. 4 WANT MORE INFORMATION? • • • • • • Design and Construction (OEDC) Office of Facilities Engineering and Operations (OFEO) Office of Facilities Management and Reliability (OFMR) Office of Planning and Project Management (OPPM) Office of Protection Services (OPS) Safety Health and Environmental (OSHEM) Structure & Strategy Smithsonian Mission & Values WHAT DO I NEED TO KNOW? In 1826, James Smithson, a British scientist, drew up his last will and testament, naming his nephew as beneficiary. Smithson stipulated that, should the nephew die without heirs (as he would in 1835), the estate should go “to the United States of America, to found at Washington, under the name of the Smithsonian Institution, an establishment for the increase and diffusion of knowledge among men.” The motives behind Smithson’s bequest remain mysterious. He never traveled to the United States and seems to have had no correspondence with anyone here. Some have suggested that his bequest was motivated in part by revenge against the rigidities of British society, which had denied Smithson, who was illegitimate, the right to use his father’s name. Others have suggested it reflected his interest in the enlightenment ideals of democracy and universal education. BIRTH OF AN INSTITUTION Smithson died in 1829, and six years later, President Andrew Jackson announced the bequest to Congress. On July 1, 1836, Congress accepted the legacy bequeathed to the nation and pledged the faith of the United States to the charitable trust. In September 1838, Smithson’s legacy, which amounted to more than 100,000 gold sovereigns, was delivered to the mint at Philadelphia. Recoined in U.S. currency, the gift amounted to more than $500,000. “In proportion to the wide field of knowledge to be cultivated, the funds are small. Economy should therefore be consulted in the construction of the building; and not only the first cost of the edifice should be considered, but also the continual expense of keeping it in repair, and of the support of the establishment necessarily connected with it.” Joseph Henry’s Programme of Organization for SI (Presented in the first annual report of the Secretary and adopted by the Board of Regents, December 13, 1847) After eight years of sometimes heated debate, an Act of Congress signed by President James K. Polk on August 10, 1846, established the Smithsonian Institution as a trust to be administered by a Board of Regents and a Secretary of the Smithsonian. “I then bequeath the whole of my property...to the United States of America, to found at Washington, under the name of the Smithsonian Institution, an Establishment for the increase & diffusion of knowledge...” James Smithson (1765-1829) 5 Structure & Strategy OFEO Mission & Values OFEO MISSION OFEO provides world-class services and stewardship by building, operating, maintaining and ensuring a safe, secure, healthy environment that enhances the Smithsonian experience. OFEO VALUES Smithsonian employees maintain the utmost standards of “honesty, integrity, and loyalty” while supporting the “increase and diffusion of knowledge.” As OFEO employees, we strive to accomplish our mission by putting forth our very BEST efforts as embodied in the values of: • • • • Balance Excellence Service Teamwork Embracing BEST values means sustaining BALANCE between program needs and operational activities, while achieving EXCELLENCE through diligent stewardship and providing legendary SERVICE to the Smithsonian Institution through dedicated and effective TEAMWORK. We demonstrate our BEST values when we respect our workplace, our leaders, our customers and each other. 6 OFEO VISION ONE Smithsonian: Facilities and programs in partnership Sparkling facilities and grounds One OFEO: Legendary support to the Institution The best place to work Structure & Strategy OFMR Mission & Values MISSION The Office of Facilities Management and Reliability provides world class services through a dedicated, diverse, and professional workforce, committed to providing a safe environment for people and collections by preserving the integrity of our facilities. VISION Leading the world in museum facilities management. We get the job done! VALUES Integrity...Continually exceed the expectations of all Smithsonian Institution Offices. Responsibility...Deliver high quality service through facilities management excellence. Creativity... Foster an environment that rewards creativity and supports innovative ideas. Excellence... Continuous quality improvement and professional development of team members to sustain our reputation as “World Class.” Teamwork... Partnering with contractors, clients, and a diverse workforce to reflect our professionalism. 7 Structure & Strategy (this page intentionally left blank) 8 Structure & Strategy Strategic Objectives OFEO GOALS ONE Smithsonian: Facilities and Programs Partnered for Excellence Sparkling Facilities: Impassioned Stewardship in Action Legendary Service: Leading the Field with Best Practices An Empowered Organization: One Team Driving Forward OFEO/OFMR PHILOSOPHY The OFEO/OFMR philosophy is simple: Provide a unified umbrella of services that make our facilities both operate and appear at their best by utilizing teamwork, best practices, and programs that support the customer while pursuing the driving goal of caring for the Institution. OFMR GOALS • • • • Care for the Smithsonian Support OFMR Staff Commit to Customers Advance Best Practices COMMON DEMONINATORS AMONG OFEO & OFMR OFEO’s “Sparkling Facilities: Impassioned Stewardship in Action” is a match with OFMR’s “Care for the Smithsonian” goal. Both describe a drive to create an environment which visitors and customers will realize is looked after by a caring and impassioned work force. OFEO’s goal of “An Empowered Organization: One Team Driving Forward” names elements of OFMR’s more generalized goal to “Support OFMR Staff.” In short, empowering a work force or forging a sense of teamwork are specific examples of supporting staff, as per OFMR’s goal. Finally, OFEO’s goal of “Legendary Service: Leading the Field with Best Practices” is a close match with OFMR’s goal to “Advance Best Practices.” 9 Structure & Strategy Total Asset Management WHY IS THIS IN HERE? In 2004, Executive Order 13327 – Federal Real Property Asset Management, was established requiring all federal agencies to adopt the guidelines described in the Executive Order. Although the Smithsonian Institution is not under the mandate of the Executive Branch, we have chosen to follow all guidelines established for the federal real property community and report annually the status of all real property to both the General Services Administration and the Office of Management and Budget. WHAT IS AN ASSET? A facility asset is any facility-related physical resource that is significantly important to the organization and requires management. Facility assets typically include: • • • • • • Property –land parcels including natural features Buildings Infrastructure – roads, bridges, tunnels Building Equipment – permanent equipment such as environmental, power and lighting systems, elevators Office Equipment – computers, furniture, significant office equipment and tools Vehicles - cars and trucks as well as self-powered ride-on implements. WHAT IS TOTAL ASSET MANAGEMENT? Total Asset Management (TAM) considers the overall life-cycle of a facility. The focus is not on limited performance measures, such as reducing deferred maintenance, but on the interrelationships between key performance indicators (KPI). TAM also reduces the potential conflicts of funding various projects at the expense of sound facility management practices: for example, using operations and maintenance (O&M) resources to accomplish major repairs that end up costing more than replacing the equipment. This reduces deferred maintenance which is good, but it is not the best use of overall resources. One must consider the cost of repairs and replacements with respect to the overall annual cost of ownership of the systems. 10 POINT OF CONTACT Systems Engineering Division 202.633.1852 Structure & Strategy Total Asset Management (cont’d) SI has adopted an approach to Total Asset Management (TAM) that has helped us establish excellent facility management processes that preserve our facilities and allow us to be good stewards of taxpayer and donor funds. The approach provides steps for stabilizing and reducing deferred maintenance backlogs, improving mission critical system reliability, reducing the total costs of ownership of facilities and establishing credible baselines for supporting facility decisions. The Government Accountability Office (GAO) distilled the essence of this approach as “best practices” in facility management by leading organizations (GAO, 1998). The best practices include: 1. Establishing goals for the organization and focusing on outcomes. 2. Inventorying assets and determining conditions. 3. Implementing strong analytical processes and supporting technologies. 4. Taking a long-term perspective in planning and budgeting capital projects. 5. Uniformly budgeting on a full-funding basis and accounting for life-cycle analyses. DID YOU KNOW? Industry trends also include focusing on the development of key performance measures and indicators based on the established goals, while taking a holistic view of asset management based on the total cost of ownership of the facilities. The Smithsonian Institution’s total asset value of all its facilities is over $6.2 Billion! WANT MORE INFORMATION? • • Executive Order 13327 – Federal Real Property Asset Management – 2004. Real Property Inventory 11 Structure & Strategy Commissioning WHAT DO I NEED TO KNOW? Commissioning is a process that assists in the delivery of a project that provides a safe and healthful facility, optimizes energy use, reduces operating costs, provides adequate O&M staff orientation and training, and ensures that the facility and systems operate as designed, per the owners’ requirements. Much of the commissioning performed at the Smithsonian Institution is coordinated through the Office of Engineering, Design and Construction (OEDC). All new construction projects, system upgrades, and general rehabilitation projects have commissioning requirements included in the contract. Oversight of these projects is handled through OEDC. There are also several commissioning agents on contract available for use. The American Society of Heating, Refrigerating and Air-Conditioning Engineers states commissioning is “a quality-oriented process for achieving, verifying, and documenting that the performance of facilities, systems, and assemblies meets defined objectives and criteria”. Commissioning is therefore an “umbrella” process for all the planning, delivery, verification, and managing risks to critical functions performed in, or by, facilities. Commissioning uncovers deficiencies in design or installation using peer review and field verification. Commissioning also accomplishes higher energy efficiency, environmental health, and occupant safety and improves indoor air quality. Commissioning is a quality assurance-based process that delivers preventive and predictive maintenance plans, tailored operating manuals, and training procedures. Essentially, the commissioning process formalizes review and integration of all project expectations during the planning, design, construction, and occupancy phases by inspection and functional performance testing and oversight of operator training and record documentation. For older buildings or renovation work, re-commissioning or retro-commissioning is the way to bring the benefits of commissioning to an existing facility. It may be triggered by a usage change, operations problems or other needs. To submit a request for commissioning support goes to the “Building Services” icon in Facility Center and selecting the “Testing and Inspection” icon to open a new work request. When equipment has been replaced or upgraded by OFMR staff, we will typically conduct our own commissioning process. The in-house commissioning will be handled by the Systems Engineering Division’s Systems Reliability Branch. The request for in-house commissioning support should be generated by the zone by submitting a work request. WANT MORE INFORMATION? • • 12 American Society of Heating, Refrigerating and Air-Conditioning Engineers Whole Building Design Guide: Commissioning REMEMBER! All new equipment or systems installed require some form of commissioning. POINT OF CONTACT Systems Reliability Branch Manager 202.633.1562 Structure & Strategy Sustainability WHAT DO I NEED TO KNOW? The Smithsonian is totally committed to design, construct, operate and maintain all facilities in a sustainable manner. For the design of new facilities as well as major renovation of existing facilities, direction is given in Smithsonian Directive 422, and the objectives of sustainability are reflected throughout the OFEO and the OFMR Strategic Plans. The Smithsonian, as a member of the federal community, has chosen to follow all federal directives regarding energy efficiency and sustainability. Specifically, Executive Order 13423, Strengthening Federal Environmental, Energy and Transportation Management require that all federal agencies achieve a level of sustainability of 15% of all facilities by the year 2015. Simply, a sustainable building maximizes operational efficiency while minimizing environmental impacts. A measure of sustainability is achieving a Leadership in Energy and Environmental Design (LEED) Certification. LEED was established by the U.S. Green Building Council as a rating system to measure sustainability for both new construction as well as existing buildings. SI has adopted LEED as a requirement for all new construction and is currently attempting to obtain a level of certification for a number of existing buildings. LEED is a good benchmark to determine if an existing building meets the sustainability requirements of the current federal mandates. Although a major component of sustainability is energy efficiency, there are other issues at stake to consider a facility sustainable. First of all, what is the source of the energy being consumed? How much of our energy can be attributed to renewable sources as opposed to fossil fuels? Also, a major component is water consumption and reuse. Can we use gray water for irrigation and other non-potable usage? Recycling is also important – both from the standpoint of taking out of the waste stream recyclable trash as well as using materials in our buildings that come from recyclable sources. The chemicals we use to clean and maintain our buildings need to have minimal impact on our environment. Also, the use of non-toxic and non-hazardous chemicals and materials is important for the environment as well as the well being and protection of the occupants and users of our facilities. Any repairs we make need to consider how the system will perform after repaired. Are we installing the most reliable and energy efficient equipment that will reduce the amount of energy consumed and perform as intended over its economic life? When that part or system is replaced can it be disposed of with minimal or no impact to the environment. Commissioning and lifecycle management are both key components of sustainability. Having a sustainable building incorporates all aspects of the facility – from design through construction and well into the operations and maintenance of the facility, and thus becomes a joint responsibility between the planners, designers as well as the building maintenance and operations staff. WANT MORE INFORMATION? • • • Executive Order 13423 Sustainable Design of Smithsonian Facilities: SD 422 U.S. Green Building Council POINT OF CONTACT Systems Engineering Division 202.633.1852 13 Structure & Strategy Recycling WHAT DO I NEED TO KNOW? The Smithsonian, as a member of the federal community, has chosen to follow all federal directives per EO 13514, Greening the Government through Waste Prevention, Recycling & Federal Acquisition. All federal agencies should have goal of 50% waste diversion by FY2015. Starting in FY 2010, all federal agencies should recycle at least 10% per year increasing by an average of 7.5% every year to meet the goal of 50% by FY2015. The Smithsonian has a centralized contract in place for hauling and disposal of solid waste from large SI facilities in the National Capital Region. The contract resulted in regular monthly reporting of trash tons by building (or group of buildings), beginning in November 2008. Recycling from these facilities is carried out at no cost to SI through the GSA’s National Capital Region recycling program. The GSA program also provides monthly reports by building and returns proceeds to SI on the sale of recycled materials. Availability of both trash tonnage reports and recycling tonnage reports enables computation of the percentage of total solid waste diverted from landfill disposal by recycling. For all of the tracked facilities combined, approximately 18% of total solid waste was diverted from landfill disposal in FY 2010 while in FY 2011, the Smithsonian diverted an estimated 25% of its solid waste. The Office of Facilities Management and Reliability (OFMR) established the Recycling Task Force Committee in FY2010. The goal of the Recycling Task Force is to improve our shared natural environment through the continual reduction of solid waste materials generated within Smithsonian facilities. The SI Recycling Task Force has attracted participants from many SI units, including not only facilities management, design and construction, but also SI Gardens, Smithsonian Enterprises & museum programs. In addition, every three months, the Recycling Task Force publishes an online newsletter titled “Sustainability Matters.” This publication highlights recycling & sustainability news from around the SI, reminds readers of points of contact, and provides tips on how to effectively recycle. Many staff at the Smithsonian work hard to provide good stewardship of the Earth’s resources. The Institution itself has adopted many “green” policies and directives. OFMR’s Recycling Task Force is just one example of how creative staff members are exploring innovative ways to ensure our globe continues to thrive ecologically. WANT MORE INFORMATION? • • 14 Executive Order 13514 EPA Waste Wise Program POINT OF CONTACT Systems Engineering 202.633.1526 Structure & Strategy Resource Leveling WHAT DO I NEED TO KNOW? Zone Managers and other Associate Director-level personnel present their budget requirements annually to the Director. Presentations shall be done in a PowerPoint Presentation and shall cover Operations funds, Maintenance funds and the fulltime equivalents (FTEs) associated with the funding streams. Slides have been provided for the PowerPoint presentation in the OFMR shared drive located in the folder titled “Resource Leveling.” Instructions for filling out the slides are as follows: Slide 1 - Insert your org name in the “fill-in-the-blank” spot. Slide 2 - Insert prior FY actuals and upcoming FY request for Maintenance. Slide 3 - Use this space to justify your Maintenance requests. Slide 4 - Insert prior FY actuals and upcoming FY request for Operations. Slide 5 - Use this space to justify your Operations requests. Slide 6 - This slide is intended to jog your thoughts. No action required here. The focus of the presentation should be on justifications for changing the budget from the previous year. DID YOU KNOW The Office of Facilities Management and Reliability manages a workforce of over 940 personnel and manages approximately $100M in funds annually. OFMR reviews the way its resources are allocated on an annual basis to ensure that the resources are being applied where they are needed the most. POINT OF CONTACT Associate Director Business Operations 202.633.1569 15 Structure & Strategy Contracted Services WHAT DO I NEED TO KNOW? The Business Operations Division provides guidance and oversight for the overall purchasing function within OFMR. The Smithsonian uses PeopleSoft Enterprise Resource System for administering financial transactions. The first step in submitting a request for a contract is a written statement of work (SOW). An SOW is prepared by the requestor and describes, in detail, the work to be accomplished. A sample SOW can be found in Appendix F. The SOW is sent to at least three sources to obtain estimates for the work required, or coordinated through the Office of Contracting (OCon) to be procured. Once the estimates are obtained this information is submitted to the Administrative Team Leader in your zone or unit, and depending on the cost or complexity of the work, a requisition, purchase order, or credit card order is prepared. The PO requisition request forms and backup documentation are forwarded to Business Operations for approval and/or award. Once approved the package is forwarded to the Smithsonian OCon for approval and award of the contract. Upon award of the contract or purchase order the requestor is notified and work is started. Once work is completed the vendor submits an invoice for payment, which is approved by the requestor, forwarded to The Administrative Team Leader and subsequently sent to the Smithsonian Accounts Payable Office for payment. Once the vendor is paid, action is taken to close out the purchase order or contract in PeopleSoft. For specific instructions on writing a SOW or processing requests for contracted work see the Administrative Team Leader in your zone or OCONHELP. REMEMBER! All contracted services are subject to Federal purchasing regulations and subject to the availability of funds in any given fiscal year. Employees without procurement delegation who authorize vendors to perform work without an authorized purchase order may be held liable for the expense or subjected to disciplinary actions. 16 WANT MORE INFORMATION? • Making Small Purchases POINT OF CONTACT Business Operations Division 202.633.1569 Structure & Strategy Capital Renewal/Deferred Maintenance WHAT DO I NEED TO KNOW? OFMR maintains and operates a museum complex with a Current Replacement Value (CRV) of $6.2 billion (2012 dollars). Using calculations that are based on design life of the various building systems and the CRV, the rate of deferred maintenance throughout the Smithsonian increases by approximately $152 million per year. Historically OFMR’s annual repair programs have ranged in size from $4 million to $10 million, which is obviously inadequate to meet its $152 million of yearly deferred maintenance needs. Consequently, OFMR must advocate Capital funds to replace aging facilities. REMEMBER! Projects should be vetted against the OFEO Maintenance Plan to preclude duplication. WHY IS THIS IN HERE? Every year in February, the Capital Program is developed for the fiscal year (FY)+2. As an example plans will be developed in calendar year 2012 for submission in the President’s FY2014 budget request. The process starts with the Office of Planning and Project Management (OPPM): Project Managers/ Executives holding meetings to discuss Capital requirements in December and January (pre-meetings) as a preparation for the final meetings with Museum Directors in February and March. During the final Capital meetings the museums provide their input to the plan. After receiving input from all museums, OPPM formulates a draft 5-Year Capital Plan for presentation to the SI Capital Review Board. The list consists of the projects most important to SI based on the Capital Priority Code Matrix. POINT OF CONTACT OFMR Project Executive 202.633.1546 The Capital Review Board reviews/modifies the draft OPPM list and submits the Capital Plan with the Annual Budget submission to OMB. WANT MORE INFORMATION? • OFEO Maintenance Plan 17 Structure & Strategy Levels of Service WHAT DO I NEED TO KNOW? Dwindling resources within OFMR over time, coupled with the addition of new facilities requiring maintenance, make it difficult to meet stakeholder expectations. A realistic approach to identifying and matching expectations with available resources is needed. To accomplish this, OFMR has selected APPA’s level of service methodology as a basis for comparison and measurement. Combining a number of customer expectations with the levels of performance for maintenance and repair activities creates a matrix such as the five level matrix shown. SI’s desired level of maintenance is APPA Level 1 – Showpiece Facility. Source: APPA Operational Guidelines for Educational nd Facilities, Maintenance, 2 Edition, 2012 OTHER USEFUL INFORMATION One of the core principles of good maintenance practices involves determining the correct distribution of work in order to meet the expectations of the stakeholders. Operations and maintenance activities include planned (i.e., capital project support, preventive and predictive maintenance, special events, and other improvement projects) and unplanned (i.e., emergency repair needs, reactive and corrective maintenance, and passive monitoring). The goal is to optimize the maintenance mix through proactive techniques and, ultimately, minimize unplanned activities. OFMR has a goal of 80 percent planned and 20 percent unplanned. If maintenance resources are minimal, it is likely that a majority of work will entail responding to emergency requests and repairing equipment failures. As more maintenance resources become available an organization can complete more planned activities. As a result, the percentage of unplanned activities decreases even if the number of corrective requests remains the same. However, it is likely that good preventive and predictive maintenance will reduce the number of emergencies in absolute terms as well. This philosophy is further outlined in the RCM section of this manual found on Page 85. WANT MORE INFORMATION? • 18 Association of Higher Education Facilities Officers (APPA) Structure & Strategy Key Performance Indicators WHAT DO I NEED TO KNOW? Measuring a facility’s operations performance in today’s environment is integral to an organization’s credibility. The focus must be on prevention and there must be recognizable aims and achievable, prioritized objectives. Metrics provide essential links between strategy, execution, and ultimate value creation. There are many ways of identifying and developing metrics and key performance indicators (KPIs) for use in facilities management performance measurement. It is also easy to find samples of hundreds of potential facility maintenance metrics. However, it is not easy to identify and implement the right metrics to link facility operations and maintenance to strategy. The KPIs presented in this section focus on the relevance of metrics to the Smithsonian’s maintenance philosophy and mission/vision. OFMR acquired and implemented FacilityCenter as its Computer Maintenance Management System (CMMS) to augment their quest for excellence and cost effectiveness. FacilityCenter provides the means to collect and store data pertinent to equipment and systems. However, merely storing the data does not offer any benefits; it is only of use when users are able to extract the data in a meaningful manner. In 2008, a team of OFMR managers chose the KPIs described in this section as OFMR’s top 10 KPIs for measuring performance in facilities maintenance. Though KPIs have been chosen; they need to be continually evaluated and refined to ensure organizational objectives are met. WANT MORE INFORMATION? • • FacilityCenter Reports Operation KPIs POINT OF CONTACT Business Operations Division 202.633.1569 19 Structure & Strategy OFMR Top 10 KPIs CUSTOMER SATISFACTION Sum of all survey rating values Number of participants of survey INDUSTRY GOAL: >95% WORKFORCE PRODUCTIVITY Time records of work task labor. Workforce productivity accounts for time spent on maintenance that does not include vacation and sick leave, training, shop time, safety meetings, administrative time, required breaks, and travel time. INDUSTRY GOAL: >60% TOP 10 WORK TASK TROUBLE CODES Number of work tasks sorted by trouble code ranked in order of highest frequency. Trouble codes are codes that illustrate why an asset failed. TREND FACILITY CONDITION INDEX (FCI) A comparative industry indicator/ benchmark used to indicate the relative physical condition of a facility, group of buildings, or entire portfolio “independent” of building type, construction type, location or cost. PM SCHEDULE COMPLETION RATE Percentage of PM tasks completed within a specified time versus the total PM tasks scheduled within that time frame. INDUSTRY GOAL: <95% FCI = (1 - DM/CRV) X 100 INDUSTRY GOAL: <0.05 20 Structure & Strategy OFMR Top 10 KPIs PM TO DM RATIO Compares the amount of planned maintenance completed within a specific timeframe to the amount of demand maintenance completed within the same timeframe. OFMR GOAL: 80% PM to 20% DM WORK TASK COMPLETION TARGET Identifies work tasks that are past due, analyzes their aging, and shows if the overall trend is increasing or decreasing. It also helps the maintenance manager to prioritize work tasks based on the age and type. STAFF TURNOVER Number employees that leave organization Number employees in organization in same year INDUSTRY GOAL: <10% UNSCHEDULED DOWNTIME TOTAL COST OF OWNERSHIP Reports on the reliability of critical equipment. Requires use of work type field to identify breakdowns. A dollar per square foot value associated with a facility. It is a calculation of all facilities-specific costs (not including furnishings or non-facility specific equipment) divided by estimated lifespan of the building and the total gross area. ANNUAL TREND BUILDING COMPARISON 21 Policy, Procedure & Safety Accident/Medical Emergency WHAT DO I NEED TO KNOW? The Smithsonian is a very large organization. Thousands of staff working to support and protect hundreds of thousands of visitors makes accidents seem inevitable. We strive for “0” accidents; however, when they do happen, it is important to understand and follow the procedures the Smithsonian has in place. The following describes the notification, investigation, reporting and remedial action procedures. Notification • • • • • • • Supervisors will refer employees to the Health Unit for initial treatment and assessment. Supervisors will initiate accident reporting paperwork and inform injured ACCIDENTS INVOLVING employees of their rights under the Federal Employees’ Compensation Act and complete the CA-15 Form. CONTRACTOR EMPLOYEES If emergency treatment is necessary, Supervisors, OPS, or other employees will dial 911 for emergency response. The contracting officer’s technical Supervisors shall contact the nearest hospital when emergency representative (COTR) shall assure treatment is necessary and shall inform injured employees of contractors submit a written report their rights under the Federal Employees’ Compensation Act, for all incidents involving property and shall have a CA-16 Form (Appendix C) for the employee to damage or employee injuries to the authorize payment for medical treatment. Director, Office of Procurement and Employees may use the Health Unit for non-emergency injuries Property Management (OPPM). after notifying their Supervisor with the intent to do so. For any The COTR shall provide a copy of the treatment by a physician, the employee must provide a CA-17 report to the Director, OSHEM, within on their first visit. 48 hours of the accident. Employees on travel, temporary duty assignment, or field work must notify their supervisors at the earliest opportunity of any on-the-job injury or illness. The supervisor shall immediately notify the Building Manager, Asst Building Manager and the Safety Manager for the facility/group about the accident and ensure that all reports are initiated immediately. Each Smithsonian facility shall establish reporting procedures to ensure that serious accidents are immediately reported to the Director of the Office of Safety Health and Environmental Management (OSHEM) in accordance with OFMR guidelines. Investigation • • • 22 Supervisors and Safety Specialists are responsible for investigating all accidents to determine causes and recommend corrective actions. OSHEM is available to assist with the investigation of any accident if needed or requested. The Director of OSHEM, shall conduct prompt and thorough investigations of all serious accidents. Preliminary information shall be provided to the Designated Agency Safety and Health Official (DASHO), who shall notify the Secretary of Labor within 8 hours of all serious accidents or injuries. Policy, Procedure & Safety Accident/Medical Emergency (cont’d) Accident Reports • Upon notification of any reported injury or occupational illness, the supervisor shall use the AIRS (Automated Incident Reporting System) to complete a Form SI-2120, “Occupational Injury and Illness Report”, Appendix C. • The supervisor shall then forward an original Form SI-2120, to the appropriate safety manager within 2 working days. • The safety manager shall review the report for ACCIDENTS INVOLVING VISITORS completeness, accuracy of statements, corrective action, and shall sign the bottom section of the form. When visitor accidents occur, the Director, • The completed accident report, Form SI-2120, shall be Office of Protection Services (OPS), shall forwarded to the Director, OSHEM, within 6 working complete a report and forward the case record days. to OSHEM within 2 working days of the • The museum safety coordinator for each facility shall incident. ensure the required information is on the Occupational Safety and Health Administration (OSHA) The Director, OSHEM, shall have authority to Form 300, “Log of Federal Occupational Injuries and conduct full and independent investigations of Illnesses,” (Appendix C) within 6 days of receiving visitor accidents. information of a job-related injury. • Copies of accident reports and accident logs shall be EXCEPTION: For Smithsonian facilities where maintained by the safety manager for 3 years. OPS does not provide guard services, the building/facility director shall notify the Remedial Action Director, OSHEM, of all visitor accidents within To the fullest extent possible, building/facility directors and 2 working days. supervisors shall assure that remedial actions are implemented to prevent accidents from recurring. OSHEM is The building/facility director shall submit a available to assist in developing remedial measures. written report of the accident to the Director, OSHEM, within 10 working days. Motor Vehicle Accidents • • • • When a motor vehicle accident occurs, the operator shall complete Form SI-3712, “Smithsonian Vehicle Accident Report Form”, (Appendix C). The supervisor shall review and sign the form and ensure that it is routed in accordance with instructions on the form and any local procedures. When an employee has been injured, a Form SI2120 must be submitted by the supervisor. The Zone Vehicle Coordinator shall ensure copies of Form SI-3712 are kept in SI Vehicles. 23 Policy, Procedure & Safety Accountable Property and Barcoding WHAT DO I NEED TO KNOW? Personal Property is the broad classification of all equipment, materials and supplies. Personal property is not real property, a record, live animal, collection, or exhibit. SI Personal Property is any asset that the SI acquires through purchase, rent, grant, lease, construction or fabrication, loan or donation/in-kind gift. For the purposes of this manual, federal property while in the possession of the SI is also considered SI personal property. Accountable Property is all capitalized, sensitive and unitcontrolled personal property assets, and supplies and materials, regardless of cost. Accountable property must be accounted for throughout an assets useful life. Sensitive Personal Property has an acquisition cost of $1,000 to $4,999.99. Unit-Controlled Personal Property is personal property with an acquisition cost of $500.00 to $4,999.99. Capitalized Personal Property has an acquisition cost of $5,000 or more. As an OFMR employee, you are responsible for the use, maintenance and care of any SI property that is entrusted or used by you. If you have SI assets or property that you no longer want or need, there are specific SI and OFEO procedures that must be followed and that govern the proper disposal of this property. Additionally, there are specific procedures that must be followed to obtain accountable property. The Personal Property Training for the Property Custodians manual establishes the procedures for the management of OFEO personal property including acquisition, accountability, recording, utilization, and disposal. REMEMBER! All accountable property must be tagged with a Smithsonian barcode and recorded in the Property Management System. All Smithsonian property must be disposed of properly. All barcoded property must be accompanied by form SI-707 prior to disposal. In the event SI property is lost or stolen OPS should be contacted immediately and a report filed. OTHER USEFUL INFORMATION OFEO has designated Accountable Property Officers and Property Custodians within each department to help ensure our assets are managed properly. To determine who the Property Custodian is for your zone or division contact your Administrative Team Leader or the Personal Property Management group (BOD). WANT MORE INFORMATION? POINT OF CONTACT For specific instructions on accountable property acquisition and disposal see the Personal Property Training for Property Custodians. It is intended to supplement the Personal Property Management Manual issued by the Office of Contracting. Both documents are available on PRISM. • Accountable Property Officer and Property Custodian Training • SD 315, Personal Property Management Manual Business Operations Divisions Associate Director 202.633.1569 24 Policy, Procedure & Safety Administrative Operations WHAT DO I NEED TO KNOW? The Business Operations Division (BOD) controls the overall administrative operations for OFMR. The BOD provides budget, purchasing and personnel guidance and oversight to each individual zone or division, each of which has its own Administrative Team Leader and Management Support Assistants who perform these administrative functions. WHY IS THIS IN HERE? If you require assistance with purchasing, funding or have a personnel issue, you should start with the Administrative Team Leader in your zone or division. If your Administrative Team Leader is unavailable, the Business Operations Division will provide this support. WANT MORE INFORMATION? POINT OF CONTACT Business Operations Divisions Associate Director 202.633.1569 For specific instructions on how to process purchases or request personnel actions see the OFMR Shared Drive and refer to Admin SOP • Process Purchases 25 Policy, Procedure & Safety (This page intentionally left blank) 26 Policy, Procedure & Safety Asbestos Awareness WHAT DO I NEED TO KNOW? Asbestos material may be found in various locations throughout the Smithsonian facilities, so workers must be diligent when performing operations and maintenance activities. Employees must have a 2-hour asbestos awareness training provided and scheduled by OSHEM. All staff should attend a yearly asbestos awareness course, given by OSHEM or an equivalent agency. The Asbestos Containing Material (ACM) program was written to provide detailed instructions on REMEMBER! how to deal with the issue and how to work with the material safely. Always ask your supervisor if you have any questions. Here are some Any work ticket generated will guidelines to remember: provide information about the work area and whether or not • Do not disturb asbestos containing material if possible, asbestos is asbestos is present. If you aren’t not harmful if is left undisturbed. sure, ask your supervisor. • If you disturb asbestos and debris or dust is generated, contact Asbestos is not harmful if you your supervisor immediately and keep everyone out of the area. don’t disturb it! • Dust and debris must be cleaned by trained staff using specialized • • equipment. Don’t try to clean up the area yourself. Sometimes maintenance activities may require removal of asbestos. This is to be done by EPA-AHERA trained Asbestos Operations and Maintenance Workers under the supervision of an EPA-AHERA trained Asbestos Supervisor and all actives must have a PERMIT. Visual Inspections are performed semi-annually by the maintenance staff to visually identify the existence and location of ACM. These inspections help discover where, and in what condition, asbestos may be in. WANT MORE INFORMATION? For specific workflow procedures, please see: Asbestos Abatement POINT OF CONTACT OFMR Safety Office 35017 27 Policy, Procedure & Safety Assessing Job Risk WHAT DO I NEED TO KNOW? Employers are required by OSHA to certify in writing that they have assessed the work place to determine if there are any known hazards. Employers are also required to select and provide properly fitted protection from injury or impairment and train employees in work area hazards and on the proper use of Personal Protective Equipment (PPE). See the section on PPE in this manual for details. A job hazard analysis (JHA) is a process to focus on job tasks to identify hazards with those tasks. It is also a training tool used to familiarize employees with the tasks and used as “refresher” training for employees. The JHA focuses on the relationship between the worker, the task, the tools, and the work environment. Ideally, after you identify uncontrolled hazards, you will take steps to eliminate or reduce them to an acceptable risk level. The steps of a Risk Management Program are: Step 1 - Identify Hazards Step 2 - Assess Hazards to Determine Risk Step 3 - Develop Controls and Make Risk Decisions Step 4 - Implement Controls Step 5 - Supervise And Evaluate REMEMBER! Identify your top ten critical processes for each of the job series you manage and ensure that a JHA has been developed for each one of these processes at a bare minimum. Supervisors, with their staff, will continue to develop additional JHAs for each job series. This is an ongoing process with annual reviews. WHY IS THIS HERE? SI policy (SD 419) states that safety and health risks must be properly assessed and controlled which means assessing job risk. The goal of risk assessment is to accomplish a balance between performances at the height of one’s potential, while still maintaining a safe working environment which effectively controls known hazards. Risk/hazard assessment is an essential element in the OFMR safety and injury protection program. It is used to prioritize maintenance performed, and is essential for determining the correct hazard abatement for each task. Risk levels can be categorized in a numbered format. Each hazard is given a rating and this is multiplied by the probability that these hazards will occur, as shown in the following equation. Risk level = (Hazard severity) x (Likelihood of occurrence) WANT MORE INFORMATION? • • 28 OFMR Job Hazard Analysis OSHA 3071 Job Hazard Analysis POINT OF CONTACT OFMR Safety Office 35017 Policy, Procedure & Safety Assessing Job Risk (cont’d) OTHER USEFUL INFORMATION Hazard assessments are used to characterize the hazards and recommend controls and required training for a specific work operation or job title. The assessment can be used to develop and record the JHA. All information must be reviewed and updated when supervisors or employees listed change or, at a minimum, on an annual basis. Potential employee hazards include, but are not limited to, falling objects, harmful dusts/mists/ fumes, energy sources, sharp objects, slip/trip/fall hazards, temperature extremes, light radiation, flying debris, excessive noise, fire/explosion, general workplace layout, material handling, back injury and ergonomic factors like repetitive motion, awkward position, prolonged standing, vibration (on the human body), etc. The JHA can be based upon several factors, an individual employee, a job title (such as Custodian, COTR or Lab Manager), or upon a specific task (Asbestos or Lead Worker). An assessment is to be developed for each work operation to determine the specific hazards associated to the operation. This assessment will also be used to document and record required training and record the assignment of the required PPE for the employee working in the operation. As a general rule, when assessing job risk, supervisors shall follow these steps: • • • • • Involve your employees Review your accident history Conduct a preliminary job review List, rank, and set priorities for hazardous jobs Outline the steps or tasks JHAs should be kept on file and reviewed periodically and/or prior to performing the task. Special emphasis should be placed on tasks that are not carried out routinely, or where the employee has a better chance of not remembering the hazards associated with the work. The supervisor, in conjunction with each employee, is the responsible party for JHA development. REMEMBER! A JHA is an exercise in detective work to discover the following: • • • • • • What can go wrong? What are the consequences? How could it arise? What are other contributing factors? How likely is it that the hazard will occur? What can we do to abate or minimize the hazard? 29 Policy, Procedure & Safety Career Development WHAT DO I NEED TO KNOW? OFMR is committed to continuous organizational improvement and the Organizational and Professional Development (OPD) staff works on a variety of programs to ensure that organizational and individual performance reach the highest levels. Summarized below are programs that provide organizational continuity and consistency and reflect best practices in facility management. Policies OPD coordinates the research, writing and publication of Smithsonian-wide directives for services provided by OFMR. OPD also provides internal operating policies and procedures to ensure the most efficient and cost-effective ways to accomplish OFMR work. Individual Development Plans (IDPs) In OFMR, IDPs are prepared as a companion to the annual performance plan for each employee. The IDP serves as the foundation for a discussion and agreement between the supervisor and employee to address the skills and knowledge required to perform one’s current role in OFMR, as well as opportunities to learn necessary skills to perform a different facility management role at the Smithsonian. REMEMBER! Employees and supervisors should mutually agree on how knowledge gained in any training class or program can be shared with co-workers and how it should be applied to the workplace. OFMR employees who participate in Smithsonian funded training are required to comply with the vendor’s attendance policy. Training and Development OFMR is committed to employee development through continued investment in training so all staff have the skills, knowledge and competencies to perform their jobs in order to best meet individual, OFMR and SI objectives. Competencies and companion training for each profession in OFMR have been identified on an OFMR Learning Path (LP). Credentials OFMR works with professional organizations, universities and suppliers to provide opportunities for OFMR staff to earn professional credentials. These opportunities include: • • • • • 30 United States Green Building Council (USGBC) classes in the Leadership in Energy and Environmental Design (LEED) Green Associate (LEED - GA) certification program; George Mason University (GMU) classes in the Professional Certificate in Facility Management program; National Association of Power Engineers (NAPE) classes in a variety of maintenance and building engineering subjects as well as the General Certificate of Engineering program; Cleaning Management Institute (CMI) classes for certification in the science and application of professional, sustainable cleaning practices; Graduate School USA classes in administration and resource management in the Federal Administrative Support Professional (FASP) program. Policy, Procedure & Safety Career Development (cont’d) Professional Partnerships OFMR partners and participates with a variety of federal and state organizations and schools to extend professional development opportunities so that staff members can receive instruction and guidance alongside one another and establish professional networks and connections in order to support continuous communication and skills development. These partnerships include the Library of Congress, Architect of the Capitol, American University and Northern Virginia Community College. Professional Associations OFMR recognizes that engagement and participation in professional associations is essential to elevate the individual’s knowledge of specific professions as we as ensure the organization remains a leader in the industry. OFMR staff is active in a number of professional organizations including the Construction Industry Institute (CII), International Facility Management Association (IFMA), Association of Energy Engineers (AEE), Aquarium and Zoo Facilities Association (AZFA), Association of Higher Education Facilities Officers (APPA), American Society for Training and Development (ASTD), National Fire Protection Association (NFPA), International Association of Museum Facilities Administrators (IAMFA), Federal Facilities Council (FFC), and the Society of Maintenance Reliability Professionals (SMRP). Facility Management (FM) Intern Program The variety of facility management responsibilities within OFMR provides opportunities for FM interns to learn skills in a broad range of facility management and business activities from expert staff, while working on a significant facilities-related project including facilities information technology, best practices in facility management, organizational development, maintenance and repair projects, funds management, capital improvements, building systems performance, and energy management. FM internship opportunities are advertised annual to colleges and universities and interns generally complete projects during the summer months. Throughout the internship experience, participants receive professional development experiences and opportunities that will support their transition from successful student to emerging facilities professional. Rotational Assignment Program (RAP) OFMR participates in the OFEO RAP program which serves as the Smithsonian’s cross-training program. RAP is designed to provide opportunities for employees to perform work in areas other than their primary assignments or responsibilities and gain formal experience that enhances their professional growth while providing the Smithsonian with knowledgeable employees. Employees apply for RAP opportunities and must coordinate with their supervisor and the benefiting supervisor to ensure that organizational operations continue uninterrupted. The experience gained during the RAP is fully creditable and should be noted on resumes when the employee is applying for new positions. WHY IS THIS IN HERE? The 2009 OFMR Strategic Plan identified the goals of Caring for the Smithsonian, Supporting OFMR Staff, Commitment to Customers and the Advancement of Best Practices. To address these goals, the OFMR OPD staff oversees training and professional development in OFMR. In addition, OPD coordinates a variety of best practice initiatives in OFMR and provides OFMR staff with the training and tools for continuous personal and organizational improvement. WANT MORE INFORMATION? • • • IDP Form OFMR Learning Path Training Calendar POINT OF CONTACT Facility Management Analyst 202.633.5688 31 Policy, Procedure & Safety Code Compliance and Standards WHAT DO I NEED TO KNOW? All Smithsonian Institution facility designs for new, renovation, and/or preservation construction shall comply with all applicable federal, state, and local codes, regulations, guidelines and standards. State, local, and utility requirements vary depending on the location of the project. The designer or the Architect-Engineer is responsible to research and comply with all applicable guidelines. Conflicting requirements shall be brought to the attention of the COTR-A/E immediately, in writing. The Director of the Office of Engineering, Design and Construction (OEDC) is charged with the selection of and compliance with appropriate codes and regulations to serve as minimum design standards for facilities at the Smithsonian. The Director of OSHEM is the authority on National Fire Codes and is the designated SI Fire Marshal. DID YOU KNOW... The Director, OFEO is the Smithsonian Code Official and is the authority having jurisdiction for the planning, real estate management, design and construction services of the Smithsonian Institution. WHY IS THIS IN HERE? OFMR is 100% dedicated to safety and must, therefore, follow the applicable codes and standards set up by the Smithsonian Institution. Good, solid, reliable construction, work controls and world-class facilities rely on safe work habits. Since we are a public-oriented organization, second class work is not acceptable. WANT MORE INFORMATION? • 32 OFEO Design Codes & Standards POINT OF CONTACT OFMR Safety Manager 202.633.4581 Policy, Procedure & Safety Confined Space Entry Program WHAT DO I NEED TO KNOW? The purpose of OFMR’s Confined Space Entry Program is to provide OFMR employees and contractors with specific direction on how to proceed regarding entry into and rescue from work spaces deemed as confined spaces by 29 CFR 1910.146. The OFMR Confined Space Entry Program establishes minimum performance requirements for entry into and rescue from confined spaces such as sanitary sewerage and storm sewerage manholes, electrical vaults, air-handling units, tunnels and elevator pits, as entry into such confined spaces poses a greater than normal risk due to limited entry/egress, hazardous atmospheres, and/or the potential for engulfment or entrapment. OFMR has developed a number of working documents in relation to confined space entry and rescue, as required by Chapter 15 of the OSHEM Safety Manual. These working documents contain standard operating procedures (SOP’s) for confined space work that have been written separately for facilities inside and outside the District of Columbia. It is imperative that SOP’s specific to your geographic location be consulted. OFMR staff shall: 1. 2. 3. 4. 5. Become familiar with the definitions associated with confined spaces, Consult all applicable SOP’s for permit-required entry and rescue, Maintain proficiency in the use of confined space entry equipment, including gas detectors, Follow the procedures for entry and rescue from beginning to end, and Retain confined space entry permits for a period of one (1) year. WHY IS THIS IN HERE? During the course of normal maintenance activities, OFMR employees frequently enter confined spaces. Due to the inherent dangers of entering such spaces (hazardous atmospheres, potential for engulfment, entrapment, or hazardous internal configurations), specific procedures must be followed to ensure that workers entering these spaces to perform their duties are kept safe. WANT MORE INFORMATION? • • • • • • Confined Space Entry Permit OFMR Confined Space Entry Program OFMR Confined Space Entry Plan- Within DC OFMR Confined Space Entry-Rescue Plan- Within DC OFMR Confined Space Entry & Rescue Plan- Outside of DC OFMR Confined Space Reclassification Form POINT OF CONTACT OFMR Safety Specialists: SUZ & SERC/NY RC Smith- (301)238-1679 NMZ & WMZRobert Casper- (202)633-6500 SMZ & EMZGeorge Baker- (202)633-4579 NZP & GPZChristian Goodlander (202)633-0245 33 Policy, Procedure & Safety Data and Document Management WHAT DO I NEED TO KNOW? It is desirable to maintain and implement drawings and documents for all SI facilities in one central location although that practice has been difficult to maintain. However, we have set up several methods to locate and keep this information current. Drawings and Schematics: The Intranet site “Drawing Repository” has been created by Office of Engineering, Design and Construction, (OEDC) for access to archived drawings, data and schematics for most locations throughout the Smithsonian. From this site you can navigate to what you are looking for. The site is updated frequently to keep the information current. Asset Update: Smithsonian maintains over 18,000 facility assets (or pieces of equipment) REMEMBER! within a computerized maintenance management system (CMMS), Facility Center. These assets are all identified and tracked using barcodes which allows other procedures such as preventive maintenance (PM) tasks, LockThe data we retrieve from our Out/Tag-Out procedures, historical data records and cost tracking to be easily files is only as good as what tied to the assets. One of the most important things about tracking assets is we keep updated and keeping the information current. Should you discover asset information that is maintained. It is important to in error you should submit an Asset update form with the corrected keep this information current. information. Another area where continued vigilance is important is making sure to retire an asset barcode number when equipment is removed or replaced and to make sure a new asset number is assigned on all new Facilities equipment when installed. This is the key to making our asset program useful and relevant. The Asset update form and other important asset related information is located on the Work Management Center Sharepoint site and should be used in this process. Should you need assistance in this process please contact your Zone Asset Manager their names and contact information are listed on the Sharepoint site as well. WANT MORE INFORMATION? • • • 34 Asset Information SI Explorer SI Drawing Repository POINT OF CONTACT Work Management Center – 202.633.1560 Policy, Procedure & Safety Electrical Panel Intrusion Policy WHAT DO I NEED TO KNOW? OFMR employees have a duty to safeguard SI personnel, visitors and collections from coming into contact with a lethal energy source that could result in serious burns, death, destruction of property, or the loss of valuable artifacts. Electrical distribution equipment, such as load centers and panels, are designed solely for the protection of devices and equipment not people. It takes someone who has been specifically trained in working on electrical distribution systems to understand and truly appreciate the hazards involved in working on or around these systems. The access to load centers (electrical panels) is required to be controlled by the NFPA 70E. They should be kept locked so that only qualified and authorized persons have REMEMBER! access to them. It ensures avoidance of personal injury resulting from an arc flash or electrocution prevents damage to branch circuits and equipment and alleviates Qualified personnel only the possibility of an electrical fire from the re-closing of a circuit without first are authorized to touch determining the cause for the circuit opening in the first place. electrical panels. WANT MORE INFORMATION? • NFPA 70E – Standard for Electrical Safety in the Workplace POINT OF CONTACT OFMR Safety Manager 202.633.5017 35 Policy, Procedure & Safety Emergency/Disaster Response WHAT DO I NEED TO KNOW? Most emergencies lack the severity that requires the activation of the SI Emergency Operations Center (EOC) or the Emergency Command Centers (ECC) in the individual SI facilities. When any emergency occurs, immediate notification should be made to the facility security unit, giving the location of the emergency, the nature of the emergency, and the name and phone number of the person calling. In the case of an emergency the Office of Protective Services (OPS) will coordinate its response with SI management, facility management and outside emergency response units and will activate the Disaster Management Program Master Plan as needed. (For more information on this plan refer to SD 109, Disaster Management Program.) The plan states that the individual designated as the Commander of the unit’s ECC will determine when a facility emergency warrants activation of the ECC. In the event of a terrorist threat or attack, OPS will increase security procedures based upon the color-coded Advisory System created by the Office of Homeland Security, unless otherwise directed by the Smithsonian Secretary. Other conditions, such as civil unrest, serious crime, or an officially declared state of national emergency may cause the Director of OPS to raise the color level of security procedures independent of the level declared by the Office of Homeland Security. The Director will then notify facility Security Managers and other appropriate personnel via email. A natural disaster, fire, or explosion unrelated to terrorism may cause the activation of either the EOC or an ECC, but would not necessarily increase the color level of security procedures. OPS security personnel will be prepared to coordinate information and actions and follow the procedures in the Master Plan during an emergency. Because Washington, DC and its law enforcement agencies may cordon off all areas involved in an emergency, OPS must be prepared to handle emergencies with security personnel on duty at the time the emergency occurs. The OPS Operations Division will support the individual security units by allocating resources, including manpower, to facilitate evacuation and secure the buildings. REMEMBER! During an emergency that affects the entire Smithsonian, the decision to close a facility or section of a facility must be made by the EOC Commander; the Director, OPS; or the Deputy Director, OPS. In the event of a facilityspecific emergency, the facility Security Manager may make the decision to close the facility or sections of the facility and will notify and coordinate with the facility director and the curator(s) of the affected galleries. When emergencies occur after normal duty hours, the Unit Senior Security Supervisor on duty will be responsible for the initial response and will make immediately notify the facility Security Manager and OPS Operations. OPS Operations personnel will make appropriate notifications to the unit Directors and Zone Managers as they would during normal business hours, according to the procedures detailed in the Master Plan. Depending on the severity of the emergency, additional security personnel may need to be called to the scene. If the EOC Commander has decided that the emergency does not require the activation of the EOC, OPS Operations and the OPS Deputy Director will coordinate the reallocation of manpower and all aspects of the emergency with appropriate offices and agencies. 36 Policy, Procedure & Safety Emergency/Disaster Response (cont’d) OTHER USEFUL INFORMATION OPS will determine the security procedures implemented at each SI facility based upon the level of risk designated by the Office of Homeland Security. OPS may set certain buildings at a higher risk level (requiring heightened security procedures) while other buildings continue normal operating procedures. The following emergency conditions may lead the OPS Director to increase the color level of security procedures, activate the Master Plan, the EOC and/or the ECC: • • • • • • Terrorist Attack: Any disaster attributed to terrorism, the existence of a credible threat, or any condition that causes the Office of Homeland Security to increase the risk level on the Advisory System. Civil Disturbance: Demonstration, riot, or gang fight on SI property or the Mall that disrupts normal operations. Crimes: Bomb threats and actual bombings, homicide, arson, kidnapping, threats against a visiting VIP, vandalism to national collections, etc. National Emergency: Any situation wherein the President of the United States declares a national emergency and directs the full mobilization of the armed forces. Industrial Disaster: Fire, explosion, structural collapse, or major accident such as a chemical spill. The procedures established in the Master Plan and the individual unit emergency plans are the basic guidelines for action. Natural Catastrophe: Flood, hurricane, tornado, earthquake, etc. In most cases, the news media would be broadcasting warnings and advisories that help determine the preparatory action to be taken. WANT MORE INFORMATION? • • Smithsonian Alerts SD 109 Disaster Management Program POINT OF CONTACT Work Management Center 202.633.1560 37 Policy, Procedure & Safety Facility Center WHAT DO I NEED TO KNOW? OFMR uses an Integrated Workplace Management System called FacilityCenter to manage its day-to-day maintenance work and in support of special events and reimbursable work. This system contains all of the Smithsonian building, asset and staff data. It enables OFMR to track the nature and cost of the work performed in SI facilities. Based upon the schedules and asset data that reside in the system, planned maintenance work orders are produced and used to direct the work to be done, record what was done and the time needed to complete the work. FacilityCenter creates work orders for assigning and tracking corrective work accomplished and captures the maintenance history of assets throughout their lifecycle. The FacilityCenter 9 (FC9) modules used by OFEO to manage and maintain SI facility assets include: • • • • • Building & Grounds Requests Special Event Requests and Tasks Facility Project Requests and Tasks Facility Project Management Work Task Management: o Asset Management o Planned Maintenance o Reports o Non-Building Requests o Processing Reimbursements and Creating Invoices WANT MORE INFORMATION? • 38 FacilityCenter Instructions POINT OF CONTACT Work Management Center 202.633.1560 Policy, Procedure & Safety FacilityCenter (cont’d) ON-LINE FACILITYCENTER TRAINING OFMR completed classroom and hands-on computer training for all maintenance staff in 2010. The training consisted of the following 10 training modules: Module 1 – OFMR Training Introduction Module 2 – OFMR Workflow Processes Module 3/3A – Maintenance Philosophy / (PT&I) Module 4 – FacilityCenter Basics Module 5 – Introduction to Work Tasks Module 6 – Managing Work Module 6A – Managing Work (Supervisor’s Toolkit) Module 7 – Data Records and Maintenance Module 8 – Getting Information Out of FacilityCenter Module 9 – Future Upgrades and Initiatives The training is available on PRISM at the following URL: http://prism.si.edu/ocio/fms and clicking on “OFMR Maintenance and FacilityCenter Training” on the upper left-hand side of the web page. All of the Modules including a student handbook and the Modules for FacilityCenter (4-7) have been recreated using interactive computer simulation software (UPK). 39 Policy, Procedure & Safety Fall Protection WHAT DO I NEED TO KNOW? The following lists the roles and responsibilities for each position regarding fall protection. Zone/Building Managers: • Assess the work which requires fall protection and its locations within their zones. • Identify and designate a minimum of two employees per zone per shift as the “competent person.” The designees should be at the supervisors/work leaders’ level and come from the USRO shops. Safety Coordinators: • Assist supervisors in performing a Job Hazard Analysis for situations involving risk of a fall from an elevation. • Ensure that all affected employees, supervisors and designated competent persons are fully trained and capable in carrying out their duties per the OSHEM Safety Manual. • Maintain records. Supervisors: • • • • • • • • • Evaluate, access, and document requirements of each work assignment and choose the best means of access for the job. Consider the following job requirements before deciding on the means of access: Number of employees requiring access to areas where the use of fall protection is required or where fall hazards have been identified; Extent and duration of the work; Amount of material and/or tools involved; Time employees spend on the access equipment and/or on the elevated work location; Weather conditions; Equipment available on-site; Condition of surface from which access must be made; and Room available on the access equipment and/or on the elevated work location. Each supervisor shall be responsible for assigning a Competent Person for the following fall hazards: • • • • 40 Scaffolds Fall protection systems criteria and practices Material hoists, personnel hoists, and elevators Ladders Policy, Procedure & Safety Fall Protection (cont’d) Employees: • Inspect work area for potential fall hazards and correct or report any identified hazards. • Train in, and use, the proper fall protection equipment required for the task. • Inspect fall protection components and devices for visible damage and defects before each use. • Employee who may be exposed to fall hazards must attend a specific fall protection-training program designed to instruct employees on the nature of the fall hazards in the specific work area or specific project. Competent Person: A “Competent Person” must be capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate the hazards. The competent person shall conduct periodic inspections of workplace environment, look for fall hazards, institute corrective measures if any fall hazards exist and inspect equipment and fall protection methods. The competent person shall attend the “Designated as Fall Protection Competent Person (FPCP)” training and the paperwork shall be kept on file within the unit. WHY IS THIS IN HERE? This topic applies to all Smithsonian Institution employees, especially those working in areas where they are exposed to fall hazards of 4 feet or greater. All fall hazards should be analyzed by using the hierarchy of fall protection with the first goal of eliminating the need to place a person at risk. Followed by passive fall protection such as guardrails, travel restraint systems, fall arrest systems and finally administrative controls such as warning lines or safety monitor. WANT MORE INFORMATION? • • OSHA – Fall Protection Standards OSHEM Safety Manual (Chapter 10, Fall Protection) POINT OF CONTACT OFMR Safety Manager 202.633.5017 41 Policy, Procedure & Safety General Calendar of Events This annual overview of the calendar will provide OFMR employees a reminder of important events that occur throughout the year and may assist with: • • • • Continuity of Operations New Hires Extended Absences Events that might impact Smithsonian JANUARY • • • • • January 1 – New Year’s Holiday 3rd Monday – Martin Luther King, Jr. Day January 20 Inauguration (every 4 years) January 22 – Annual March for Life Capital and Maintenance Program Development and Reviews MARCH • • • • OMB Budget Submission Mid-year Performance Appraisal Reviews National Facility Management & Technology Conference (Baltimore) Cherry Blossom Festival MAY • • • 42 FEBRUARY • • 3rd Monday – President’s Day Holiday OFMR Command Briefing APRIL • • Mid-year Performance Appraisal Reviews Cherry Blossom Festival JUNE Last Monday – Memorial Day Holiday Zone Open Houses Administra tive Team Leaders (ATL) Offsite Retreat • • Folklife Festival on The Mall OFMR Leadership Off-site Retreat Policy, Procedure & Safety General Calendar of Events (cont’d) JULY • • AUGUST July 4 – Independence Day Holiday Unfinanced Requirements Indentified • SEPTEMBER • Congress in Recess • • OCTOBER • • • 2nd Monday – Columbus Day Holiday Performance Appraisal Period International Facility Management Association (IFMA) World Workplace DECEMBER • • • • • Performance Appraisals Due December 25 – Smithsonian Closed Annual Report OFMR Recognition Breakfast Summer Intern Projects 1st Monday – Labor Day Holiday Fiscal Year Budget Closeout International Association of Museum Facility Administrators (IAMFA) Annual Conference NOVEMBER • • • November 11 – Veteran’s Day Holiday 4th Thursday – Thanksgiving Holiday Performance Appraisal Period POINT OF CONTACT Business Operations Division 202.633.1569 43 Policy, Procedure & Safety Hazardous Materials Procedures WHAT DO I NEED TO KNOW? Each OFMR employee is to be trained on the material safety data sheet (MSDS) from the manufacture for that specific chemical prior to use. Employees that need refresher training on the specific chemical should also get that training prior to any further use of the item(s). The training will help determine: 1. The prescribed personal protective equipment (PPE). 2. The health and physical hazards of the chemical. 3. Special storage and handling requirements, conditions to avoid for chemical incompatibilities, and fire fighting methods. 4. The disposal requirements. Employees are to check with the Building Safety Coordinator regarding the proper disposal of all hazardous materials. DID YOU KNOW... Hazardous material is defined as those chemicals present in the workplace which are capable of causing harm. The term “chemicals” for purposes of this definition includes dusts, mists, fumes, mixtures, and common materials such as paints, fuels, and solvents. OSHA currently regulates exposure to more than 400 substances. WHY IS THIS IN HERE? To be properly prepared and equipped, employees must have completed Hazard Communications (HAZCOM) site specific training before beginning any work involving hazardous materials. This training is mandatory and a pre-requisite to an employee working in or with a chemical process. This site specific training must be completed once for each employee until the job process changes (e.g., a new chemical is used; the equipment is changed and requires new procedures, etc.). All training must be documented and forwarded to the Zone record keeper. WANT MORE INFORMATION? • 44 OSHEM Safety Manual POINT OF CONTACT OFMR Safety Office 202.633.5017 Policy, Procedure & Safety Lock Out/Tag Out WHAT DO I NEED TO KNOW? The purpose of a lock Out/Tag Out (LO/TO) program is to control hazardous energy and ensure effective implementation, operation, and recordkeeping in compliance with OSHA standard 29 CFR 1910.147. This program establishes minimum performance requirements for the control of hazardous energy and applies to the servicing and maintenance of machines and equipment in which the unexpected energization or start up of the machines or equipment, or release of stored energy, could cause injury to employees. OFMR has determined the standardized format of LO/TO devices since they comprise the majority of personnel performing operations covered by this program. The written OSHEM LO/TO Program found in Chapter 12 of the OSHEM Safety Handbook SD 419 shall be followed at all times. OFMR has produced a working LO/TO SOP to be used in conjunction with all the SD 419/Chapter 12 guidance. The information contained within this program is to ensure that equipment-specific SOPs have been developed, standardized and implemented for all equipment maintained by the OFMR office and is not to be misunderstood as being the LO/TO policy. OFMR staff shall: 1. Identify which equipment (asset) requires LO/TO. 2. Print out the proper form from the program and fill in the detailed information making it “Equipment Specific” for the job. 3. Follow the procedure from beginning to end. 4. Turn in completed paperwork to supervisor for proper record keeping. WHY IS THIS IN HERE? Uncontrolled energy of machinery, equipment, or processes is a hazard to operators and other employees. Those who service and maintain machinery or equipment are especially vulnerable, because it might become energized while being serviced. Failure to follow a LO/TO Program can result in life threatening or serious injury situations. The provisions of this LO/TO Program shall apply to all personnel working for the Smithsonian Institution who service, maintain, or operate machines and equipment with stored energy that could cause injury. WANT MORE INFORMATION? • • • OFMR Safety – Chapter 12 LO/TO OSHA Standard 29 CFR 1910.147: LO/TO POINT OF CONTACT OFMR Safety Manager 202.633.5017 45 Policy, Procedure & Safety Permits WHAT DO I NEED TO KNOW? There are several types of required permits that must be issued prior to the start of work. The most common permits are: Hot Works which includes, but is not limited to, welding and allied processes (arc welding, oxy-fuel gas welding, open-flame soldering, brazing, thermal spraying, oxygen cutting, and arc cutting), grinding, heat treating, thawing pipe, torch-applied roofing, and similar applications producing or using a spark, flame, or heat. Hot work also includes laboratory operations that are open flame in nature, such as propane torches, Bunsen burners, or similar operations. Consider all alternatives to hot work, prior to utilizing a hot work method. These alternatives may include but are not limited to the following: • • • • • • • Mechanical bolting vs. welding Screwed or flanged pipe vs. sweat soldering Mechanical pipe cutter vs. torch cutting Manual hydraulic shears vs. torch cutting. A roof covering system that is not torch applied rather than one that is torch applied. Mechanical removal of and relocation of frozen piping to a heated area vs. thawing pipe in place with hot work. *Attention: Special Event Permit for Heating & Open Flame Producing Devices must be used for all special events requiring the use of heat and open flame producing devices. Designated Fixed Area (Hot Work) is a permit that must be completed and posted within the shop or work area. The single permit is intended to cover all hot work operations within the fixed shop area. Fixed shop permits may be issued for a maximum of 6 months. Shops that perform hot work activities should be located in noncombustible or fire resistant structures, unless permitted by OSHEM. The designated area or shop should be located in a sprinklered portion of the facility, unless permitted by OSHEM. Hot work operations shall not be permitted while sprinkler protection is out of service. The designated (fixed) shop area shall be free of all hazards. The area or shop boundary must be constructed to prevent sparks and/or slag migration outside the approved area, or the immediate space surrounding the defined hot work area must be kept clear of all combustibles for at least 35 feet in any direction. The 35 foot buffer is not considered part of the hot work area or shop. Unconnected gas cylinders stored in the area or shop must be limited to a 1-day supply. The shop supervisor or individual responsible for the fixed shop area must request a new shop or area inspection and permit whenever the configuration and/or occupancy of the fixed hot work area are changed, or the permit is about to expire. At least one ABC dry chemical fire extinguisher, which is rated minimum 2A:20-BC, shall be located within the fixed hot work shop. Hot Work Roles/Training - The following positions shall be trained annually: • • • • 46 Permit Authorizing Individual (PAI) - A PAI is someone designated by the Facility Director to authorize hot work (e.g., Building Manager, Safety Manager) and requires training on hot work permit issuance. COTR - training on safety requirements relating to hot work management and permitting. Fire Watch - training on proper operation of portable fire extinguishers and hot work fire safety requirements. Safety Manager - training on the requirements of hot work permit issuance. (must be trained as a PAI, to ensure competency when periodically reviewing documents) Policy, Procedure & Safety Permits (cont’d) Fire System Impairment; if it’s necessary to impair a fire protection system (fire alarm panel or zone, sprinkler system or zone) to conduct a hot work operation or for any other reason, the PAI ensures that the proper fire system impairment permit specified by the OSHEM safety manual is obtained, in addition to the hot work permit. A copy of the fire system impairment permit shall be attached to the approved hot work permit before posting at the job site. Signs should be posted at all closed valves. Confined Space Entry used where workplaces may contain a space(s) that are considered to be “confined” because the configuration hinders the activities of employees who must enter into, work in, or exit from the space(s). In many instances, employees who work in confined spaces also face increased risk of exposure to physical injury from hazards such as entrapment, engulfment, and/or hazardous atmospheric conditions. Confinement, limited access, and restricted airflow may result in hazardous conditions that would not normally arise in an open workplace. Confined space entry operations shall be performed in accordance with the Occupational Safety and Health Administration (OSHA) standard 29 Code of Federal Regulations (CFR) 1910.146, “Permit-Required Confined Spaces.” REMEMBER! Safety is a team effort. The following parties are responsible for ensuring that the necessary permits are issued: Safety Managers Employees as Authorized Building or Facility Manager Fire Watch Staff (FW). Office of Protection Services (OPS) OFMR Fire Shop Staff Live Electrical Work used with all work on or near exposed live parts must be authorized via the Energized Electrical Work Permit. The Energized Electrical Work Permit must be kept on file with the supervisor until the work is completed. Upon the completion of the work the document will be sent to the OFMR Zone Safety Manager for recording, and then forwarded to the OFMR Supervisory Safety Manager where it will be reviewed by the electrical safety committee. WHY IS THIS IN HERE? During the course of our workday there are tasks that arise that can be hazardous to not only the employee performing the work but to facility occupants too. This type of work requires obtaining a “Permit”. The permit process is not intended to hinder work in any way, but to ensure that all the proper steps have been taken to provide a safe work area as well as proper notifications to all parties involved. POINT OF CONTACT OFMR Safety Office 202.633.5017 WANT MORE INFORMATION? • • OFMR Safety – Permits OSHEM Safety Manual (Chapter 14: Hot Works) 47 Policy, Procedure & Safety Personal Protective Equipment WHAT DO I NEED TO KNOW? Personal protective equipment (PPE) consists of: • • • • • • • • Eye and Face Protection, such as goggles, face shields, glasses with side shields. Head Protection, such as hard hats or bump hats. Occupational Foot Protection, safety protective footwear that protects against the hazards in the work area. Electrical Protective Devices, such as rubber mats, hot sticks, arc flash coveralls. Hand Protection, such as gloves. Fall Protection, such as body harnesses, lanyards, ropes. Respirators and dust masks Hearing protection REMEMBER! An effective PPE program must include the following four steps: • • • • Hazard identification and assessment. Proper selection and assignment of PPE for each hazardous task performed. Established methods for effectively cleaning and maintaining PPE. Training users in the correct fit, use, care, and maintenance of PPE. OFMR Supervisors are responsible for: • • • • • • • 48 Conducting and documenting job hazard analysis (JHA) to determine PPE requirements for each work task, with assistance as needed from their Safety Manager and Office of Safety, Health and Environmental Management (OSHEM). Notifying the Safety Manager, if needed, when a hazard or process changes which may render previously used PPE ineffective so that the JHA can be updated. Providing appropriate PPE and making it available to their employees. Ensuring employees are trained in the proper use, cleaning, maintenance, and inspection of PPE. Ensuring that affected employees properly wear PPE during all tasks that require protection. Ensuring that defective or damaged PPE is immediately replaced. Maintaining documentation of individual employee PPE issuance and training per requirements of the OFEO Safety Manual. Policy, Procedure & Safety Personal Protective Equipment (cont’d) OFMR employees are responsible for the following: • • • • • • Wearing PPE as directed by their supervisor Participating in PPE training Inspecting, cleaning, and maintaining assigned PPE Notifying their supervisor of the need to replace or repair PPE Ensuring coworkers are using required PPE or notifying their supervisor of non-compliance Notifying their supervisor when a hazard or process changes, which may render previously used PPE ineffective. Notifying their supervisor of any other changes (e.g., medical conditions, physical changes) that may require assigned PPE to be re-evaluated for proper fit WHY IS THIS IN HERE? OSHA requires the use of personal protective equipment (PPE) to reduce employee exposure to hazards when engineering and administrative controls are not feasible or effective in reducing these exposures to acceptable levels. OFMR is required to determine if PPE should be used to protect their workers. If PPE is to be used, a PPE program shall be implemented. This program should address the hazards present; the selection, maintenance, and use of PPE; the training of employees; and monitoring of the program to ensure its ongoing effectiveness. POINT OF CONTACT 202.633.5017 WANT MORE INFORMATION? • • • OFMR Safety – PPE (Gloves) OSHA PPE Website OSHEM Safety Manual (Chapter 17: PPE) 49 Policy, Procedure & Safety Personnel WHAT DO I NEED TO KNOW? The Business Operations Division controls the overall personnel function for OFMR. The Smithsonian uses the PeopleSoft Enterprise Resource System for administering personnel actions. Typically, the actions originate in the Zone or Division and are entered initially into the PeopleSoft system by the Administrative Team Leaders. These actions are electronically forwarded to the Business Operations Division, where they are approved and forwarded to the OFEO Personnel Unit. They are then approved and forwarded to the SI Human Resources Office, where the final approval and processing takes place. WANT MORE INFORMATION? For specific instructions on how to process requests for personnel actions see the Administrative Team REMEMBER! Leader in your zone or All personnel actions are governed by division and/or go to the Federal Personnel rules and are OFMR Share drive and subject to the availability of funds in refer to Admin SOP Folder. any given fiscal year. • Personnel Actions 50 POINT OF CONTACT Business Operations Division Associate Director 202.633.1569 Policy, Procedure & Safety Purchasing WHAT DO I NEED TO KNOW? The Business Operations Division controls the overall purchasing process for OFMR. Each Zone and Division within OFMR is responsible for managing their portion of the budget and procuring supplies for the employees in their unit. Most ordinary purchases can be accomplished using a Smithsonian credit card. The dollar limit for individual credit card purchases is $3,000. There are additional limitations regarding what credit cards may be used (see OFMR Purchases, Travel and Reimbursement Manual for details). Each OFMR Zone and Division has at least one credit card. Purchases outside of the credit card program will require the creation of a purchase order or contract. You will need to fill out the appropriate forms, prepare a statement of work for services and obtain quotes for these services or items (see OFMR Purchases, Travel and Reimbursement Manual for details). REMEMBER! Each purchase requires the approval of your supervisor and the Administrative Team Leader prior to order and delivery of the goods or services. All purchases must be pre-approved by your Supervisor and the Administrative Team Leader in your unit prior to order and delivery of goods or services. If a purchase order or contract is required, these documents must be finalized prior to order or delivery of goods or services. Orders placed or received outside of the approval guidelines are considered unauthorized commitments and you could be held accountable OTHER USEFUL INFORMATION If you require assistance with purchasing you should start with the Administrative Team Leader in your zone or unit. The Business Operations Division will provide this support if your Administrative Team Leader is unavailable. There are also the OFMR Purchases, Travel and Reimbursement Manual for reference. POINT OF CONTACT Business Operations Division Associate Director 202.633.1569 WANT MORE INFORMATION? • OFMR Purchases, Travel & Reimbursement Manual 51 Policy, Procedure & Safety (This page intentionally left blank) 52 Policy, Procedure & Safety Quality Assurance/Quality Control WHAT DO I NEED TO KNOW? Quality Assurance (QA) is the group of processes the Smithsonian performs to prevent defects in processes or work products. One might think of QA as a combination of physical inspections of the work and reviews of submittals and other contract documents to ensure the contractor’s quality control system is compliant with the original contract. Quality Control (QC) is the group of verification processes that the contractor performs in order to ensure that they are complying with the contract requirements. One might think of QC as detecting a defect then fixing it, such as a test might do. At a minimum, a contractor QC program shall include three phases: preparatory, initial and follow-up. QA processes ensure the contractor’s control system effectively verifies that each product or service meets the contract requirements. In OFMR, our construction representatives and any SI-trained contracting officer’s technical representative (COTR) overseeing each contract performs QA on behalf of SI. Each zone has a construction representative and the Systems Engineering Division also has construction representative positions in their contracts and assessment branch. SI allows any employee who has taken the SI-provided COTR training to oversee a contract. These individuals, when overseeing a contract are responsible for QA of that work. WHY IS THIS IN HERE? Both QA and QC activities work hand-in-hand to ensure the contractual delivery of an excellent product to the Smithsonian. Typical government contract clauses place QC responsibility upon contractors. The Smithsonian is responsible for QA. WANT MORE INFORMATION? • Facilities Project Management Handbook POINT OF CONTACT Contracts and Assessments Branch Manager 202.633.1536 53 Policy, Procedure & Safety Regulated Assets WHAT DO I NEED TO KNOW Regulated assets are those items in our facilities that have a reporting requirement to either federal, state or local government agencies. The reporting requirements could include the requirement to register the asset with an outside agency, report on emissions from the asset to an outside agency, pass periodic compliance inspections, or apply for operating permits. A regulated activity is one that requires a specialized license in order to legally perform. Regulated assets have reporting requirements generally due to the fact that they have some sort of inherent hazard associated with their makeup or use. The reporting requirements for these assets can come from one or more sources depending on what jurisdiction the asset is located and operating in. If there is a federal and state regulatory requirement, the state regulation is likely the most stringent and is the one that takes precedence. Any asset that generates air emissions (either does now or could in the future) requires a permit to operate. Even if the asset does not currently require a permit, any change to air quality standards could push an asset to needing a permit in the future. Our current assets that are regulated because of emissions standards include but may not be limited to boilers and generators. Any assets that have the potential to harm our drinking water or other natural resources is likely to be required to meet reportable standards and requirements. Our current assets that are regulated because of potential harm to drinking water or other natural resources include but may not be limited to: Underground storage tanks (UST) Above ground storage tanks (AST) Exit signs lit by radioactive materials (tritium) Smoke detectors lit by radioactive materials (tritium) Applicators of certain chemicals (Algaecides/ biocides) have a licensing requirement. OFMR currently contracts out chemical treatment of boilers, cooling towers, condensate drip pans and water features. Zone and Building Managers should become acquainted with their regulated assets and the reporting requirements associated with them as part of their Inspection, Testing and Maintenance (ITM) program. Information on the regulations and reporting requirements will be kept in the safety folder of the W: drive and on Sharepoint sites. All paperwork should be filed with the appropriate regulatory office on time. Copies of the paperwork should be kept on file in the building manager’s office. Secondary record-keeping/oversight of these assets and the reporting requirements will be performed by the Systems Engineering Division. Tertiary oversight will be provided by OSHEM. 54 Policy, Procedure & Safety Regulated Assets (cont’d) WHY IS THIS IN HERE? Zone and building managers should become acquainted with their regulated assets and the reporting requirements associated with them as part of their Inspection, Testing and Maintenance (ITM) program. Information on the regulations and reporting requirements will be kept in the safety folder of the W: drive. All paperwork should be filed with the appropriate regulatory office on time. Copies of the paperwork should be kept on file in the building manager’s office. Secondary record-keeping/oversight of these assets and the reporting requirements will be performed by the Systems Engineering Division. Tertiary oversight will be provided by OSHEM. REMEMBER! Familiarize yourself with the stringent record-keeping requirements of these regulated assets (per Chapter 8 of the SI Safety Manual). WANT MORE INFORMATION? • • • • • • • • • • • Clean Air Act Code of Federal Regulations District Department of the Environment Energy Policy Act 2005 Maryland Department of the Environment National Emission Standards for Hazardous Air Pollutants NY State Department of Environmental Conservation Resource Conservation and Recovery Act SI Safety Manual (Chapters 8, 28, 29 and 30) Solid Waste Disposal Act Virginia Department of Environmental Quality POINT OF CONTACT OSHEM Specialists 202-633-2630 55 Policy, Procedure & Safety (This page intentionally left blank) 56 Policy, Procedure & Safety Timekeeping WHAT DO YOU NEED TO KNOW? The Smithsonian uses the Kronus timekeeping system for paying all employees. Within SI, this system is referred to as WebTA. The entry of time for pay purposes is handled in one of two ways: It is both entered by the employee and approved by the supervisor, or it is entered by a timekeeper and approved by the supervisor. Once approved by the supervisor, the timesheet is electronically routed to the National Finance Center (NFC), the agency responsible for processing the Smithsonian’s payroll. OFMR uses FacilityCenter for tracking time against completed work tasks. Each day, employees may be assigned work to be completed through the use of work orders produced by the Facilities Management System. At the end of each day, the employee records the time spent on each work task and returns all work orders to his/her supervisor. The supervisor records information regarding the work order in FacilityCenter and completes the work order in the system. This allows SI to better determine the labor necessary to maintain its assets. Both WebTA and FacilityCenter require user accounts to access the system. To request an account, submit a request for service to the Office of the Chief Information Office (OCIO) through the HEAT system, (SI’s OCIO work request management system). WANT MORE INFORMATION? • WebTA Tutorial POINT OF CONTACT Business Operations Division Associate Director 202.633.1569 57 Policy, Procedure & Safety Work Management Center WHAT DO I NEED TO KNOW? What does the Work Management Center (WMC) do? Centralized Customer Service and Service Request processing: • • • • • The WMC is OFMRs call center for all facility service requests received by phone, email, radio, or walk-in. Logs both routine and emergency calls that are phoned-in or emailed noting the facility name, floor, and room number; description of the situation; description of the preferred resolution; and contact’s information. Contacts the appropriate OFMR shop responsible for responding to the customer. Provides managers and appropriate personnel initial contact and information updates as needed during emergencies. Maintains the on call staff rotation schedule informing the plumbers and electricians and their supervisors of scheduled on call assignment. Centralized Facility Monitoring: • • • • • Monitors the condition of all building systems linked into the building automation system network. Logs instances in which equipment rendering a critical cannot be corrected within a reasonable period of time and dispatches first responders to investigate. Tracks and logs zone engineering shift on duty listing. Responds to after-hours events and emergencies by contacting the appropriate responders, logging times the responder is paged and responds on-site, and keeps zone management informed of all critical issues. Compiles information pertaining to the cause of, response to, and resolution of any outages, damages, and injuries into a report submitted weekly to the Director, OFMR. Want an account in FacilityCenter? • • • 58 Contact the OCIO help desk either by phone at (202) 633-4000 or on the Web at http:// help.si.edu/ and use your network login and password. Ask for a FacilityCenter account. A confirmation email or phone call should follow. Policy, Procedure & Safety Work Management Center (cont’d) The following communications must take place with WMC during an emergency: • • • • Data analysis and CMMS management: • • • • • • Employees who are on the duty roster and are called to respond to an emergency are to notify the WMC upon their arrival. They must provide the time of arrival and receive additional guidance or information regarding the emergency. Responders should contact WMC providing them with an situation assessment and to request assistance if needed. Responder to should provide timely updates during ongoing emergencies updating the WMC every half hour. Once the situation is secured or repaired, the responder should notify the WMC with a full report on the incident, actions taken and what remains to be done. Reviews completed work tasks for data completeness and consistency. Tracks down missing data and corrects the data fields. Extracts data as required from FacilityCenter. Produces reports to assist zones in assessing the performance of their shops. Performs data analysis and reports findings to management. Modifies asset data and work plans as needed by each zone. WHY IS THIS IN HERE? The work management center (WMC): • • • • Is OFMR’s one place for centralized monitoring of critical building systems. Is the 24-hour call center operations for facilityrelated problems and emergencies. Is the data center operations for our computerized maintenance management system (CMMS); Facility Center. Provides direct communications to all zone engineering and maintenance departments, central shop, Systems Engineering Division (SED), contractors and government agencies such as the GSA central plant. REMEMBER! Fire alarm, elevator, and escalator trouble calls should go to Office of Protection Services (OPS) (202.633.3988). WANT MORE INFORMATION? • • “Disaster Management Plans” (by building) Work Management Center POINT OF CONTACT Work Management Center 202.633.1560 59 Policy, Procedure & Safety Work Order Process Management WHAT DO I NEED TO KNOW? A work task is created based upon a request for service from a customer or internal OFEO employee. Work tasks are also created by the FacilityCenter system based on predetermined preventive maintenance schedules for assets. As the work is created, it is assigned to the shop that will complete the work. The shop supervisor schedules the work and assigns the work task to an employee. The employee completes the work and records the number of hours worked on the job. If materials are required, a purchase is made and the work task number is referenced on the accompanying purchase order. By citing the work order number on the purchase order, the materials information is updated through an interface between FacilityCenter and PeopleSoft. Upon completion, the work task is returned to the supervisor, whose job it is to verify that the work is complete, record the hours required to complete the task, verify materials used and mark the work task as complete in the system. The information derived from these work tasks is used to develop maintenance plans for the future and determine what assets are most in need of replacement, where budget dollars are most in need, and where additional staffing is required to complete work. WANT MORE INFORMATION? • 60 FacilityCenter Instructions POINT OF CONTACT Work Management Center 202.633.1560 Maintenance Building Envelope Management WHAT DO I NEED TO KNOW? The Smithsonian Institution Building Envelope Maintenance Program provides: • • • • • • • • • • • A web-based roofing and façade asset management database (RoofPro & FaçadePro) Detailed description of roofs and façade installed at each SI facility AutoCAD drawings of each roof and façade system, including the square footage 24/7 response for emergency leaks PMs at least twice a year for roof, gutter, and drain systems. Yearly condition assessment An existing roof condition rating (RCI) and remaining useful life expedience and cost for replacement A list of roof and façade deficiencies requiring repair Historical information on all past roof PMs and repairs Custom reports to support customer’s requests A list of capital funding requirements (e.g. 5-year plan inputs) The goal of this program is to be proactive by providing reliable preventive maintenance, repairs, and assessments for the Smithsonian Institution roofs and facades. Combined, these services yield a program with an upto-date roofing and façade database that provide, at a glance, the overall conditions of SI roofs, yearly cost for maintenance and repairs, as well as short and long term budgeting for repairs and capital improvements. WHY IS THIS IN HERE? The Smithsonian Institution’s Roof Preventive Maintenance Program came about due to the lack of planned preventive maintenance and repairs on SI wide roofs. This program started in 2007 with a roofing repair contractor and a professional services contractor paired up to: • • • Assess and document roof conditions and deficiencies Generate a Preventive Maintenance (PM) and repair program Provide a team that can both assess the need and fix the problem quickly WANT MORE INFORMATION? • CAB Sharepoint Site POINT OF CONTACT Contract and Assessment Services Branch Manager 202.633.1548 61 Maintenance Central Shops WHAT DO I NEED TO KNOW? Central Shops was formed out of the need for a 2nd-line maintenance shop to make repairs to facilities that internal zone shops could not complete due to the size of the job or trade restraints. Central Shops also accomplishes many small jobs for the scientific, conservancy and general museum community. The Shop includes approximately 14 tradesmen with extensive knowledge in the fabrication of replacement parts as well as repairs of most facility-associated equipment within the Smithsonian Institution. Central Shops is responsible for: • Welding, machine work, fan shafts, sheet metal fabrication, duct work and drip pans. Pipe fitting, drain maintenance, testing of backflow prevention devices, and fabricating and installing fire sprinkler systems. Refrigeration and freezer maintenance, repairs and testing of packaged systems including the support of programmatic equipment. • • Central Shops services are available to all zones and to other units within the SI. There are no labor charges during normal working hours based on central funding, only material charges. OTHER USEFUL INFORMATION • • • • 62 Central Shops provide fabrication of metal parts for repairs to elevators, personnel and loading dock lifts, floor cover plates, ductwork and any fabrication replacement of parts made from metals thicker than 1/8 inch. Scientific instruments have been fabricated and machined for support of research to include ground probes, electron microscope specimen holders or any object of a specialty nature. In short; if it is not available to purchase, Central Shops can repair or fabricate parts to replacement specifications. Shop personnel are experienced and trained in the installation of sprinkler systems from the fire pump to the sprinkler heads. The Shops repair, replace and recondition systems used for refrigerators and freezers, (both walk-in and free-standing units). POINT OF CONTACT Supervisor Central Shops 202.633.1570 Maintenance Electrical Program WHAT DO I NEED TO KNOW? Staff that may come into proximity with energized electrical power sources need a general knowledge of safety practices necessary to protect themselves and others against electrical shock. Electricians, lighting specialists or other staff who work with electrical equipment and systems operating at a voltage greater than 50 to ground shall comply with the National Fire Protection Code (NFPA) Standard 70, National Electrical Code (NEC) and NFPA 70E, Standard for Electrical Safety in the Workplace requirements. OFMR staff shall comply with SI OFMR Electrical Safety Program, the OFMR Lock-Out/Tag-Out (LO/TO) Program and the general guidelines provided in SI Safety Manual, Chapter 9. Each OFMR zone has been assigned qualified electricians who execute planned maintenance on its building’s electrical equipment, repair electrical components, and do minor electrical project work. Electrical work that exceeds replacing in kind can require design work and should be requested using a SI Form 2773. OFMR has a High Voltage Unit who should be called in the event of loss of building power or to execute repairs on high voltage equipment located within the building. The High Voltage Unit also has access to contracts that support transformers and generators. Contact the High Voltage Unit if you need work on this equipment. WHY IS THIS IN HERE? The purpose of this section is to ensure that all OFMR employees know the purpose and procedures associated with the Smithsonian electrical program and to promote an electrically safe workplace, with no unintended exposure to electrical hazards. These procedures apply to OFMR employees, who are required to perform any electrical work as part of their duties and also serve as a general knowledge resource for all staff. WANT MORE INFORMATION? • • • • • Generator Bi-Weekly Run Tests – SOP National Electrical Code, NFPA 70 OEDC Project Submittal Request (SI Form 2773) OFMR Electrical Safety Program SI Safety Manual (Chapter 9, General Workplace Safety) POINT OF CONTACT OFMR Safety Manager 202.633.5017 63 Maintenance (This page intentionally left blank) 64 Maintenance Exterior Lighting WHAT DO I NEED TO KNOW? Lighting outside of our facilities is crucial to public and staff safety. OFMR must take on the responsibility of ownership around all of our facilities with special emphasis on the Mall. Exterior lighting also ensures that there is adequate lighting for our security cameras to operate properly, as well as assisting in providing code-required light levels for egress in areas where there are steps, curbs and egress doorways. Exterior lighting includes the following: • Street lighting • Landscape lighting • Building façade lighting • Handrail lighting • Stairway lighting • Doorway lighting • Ornamental lighting REMEMBER! For the most part exterior lighting is controlled by a photo cell, timer or wall switch. Be sure to check the source before making the assumption that the light(s) is/are in-operable. Sometimes the ownership of the lighting is not clear. Our policy is to maintain anything we feel has a direct impact on the well-being of our staff and visitors, even though the ultimate owner could be the Park Service, Pepco, BGE or Vepco. OFMR is responsible for reporting all lighting issues to these companies in a timely manner. It is up to us, based on safety considerations, to determine whether OFMR should make repairs in the event of inactivity of the actual owners. WHY IS THIS IN HERE? Exterior lighting is defined as “any type of lighting outside the confines of a facility.” As with interior lighting, determining ownership is an issue. Our goal is to clearly define and ensure that all OFMR employees understand procedures when maintaining or repairing exterior lighting. WANT MORE INFORMATION? • SI Drawing Repository POINT OF CONTACT Work Management Center 202.633.1560 65 Maintenance Facility Condition Assessments WHAT DO I NEED TO KNOW? While the Smithsonian has been performing detailed, traditional Facility Condition Assessments (FCA) for the past decade, it is only recently that SI began incorporating the principles of Reliability Centered Maintenance (RCM) into the process. For FY2007, SI adopted the Deferred Maintenance (DM) Parametric Estimating technique to calculate DM, (or “backlog” of maintenance and minor repair costs), System Condition Index (SCI), and Facility Condition Index (FCI) as defined by Federal Accounting Standards Advisory Board (FASAB) Standard 6. This method is consistent with the methodology from a parametric model used by other federal agencies such as NASA. Designed to be a simplified approach using existing empirical data, the method is based on: • • • • • Condition assessments performed at the system level rather than the component level which is consistent with SI’s Reliability Centered Maintenance (RCM) approach; A limited number of systems to assess (eight); Facilities classified based upon function and use (39 types); Use of generalized condition levels (five); and The current replacement values (CRV) of the systems and the facility they support. The Facility Condition Index equals the total amount of deferred maintenance (DM) divided by the current replacement value (CRV) subtracted from 1 and multiplied by 100 to get a percentage. FCI = (1 - DM/CRV) X 100 WHY IS THIS IN HERE? It is important for the Smithsonian to have a validated process of assessing the condition of our facilities in order to justify to the Office of Management and Budget (OMB) and Congress our requests for facility funds needed to maintain our facilities at an acceptable standard. The process currently used, referred to as the Deferred Maintenance Facility Condition Assessment, was adopted in 2007 in order to provide a complete assessment of the condition of our facilities that was consistent with other federal agencies and that met the requirements of the FASAB and the Executive Order on Real Property Asset Management. The condition assessments and the FCI is a key link in the planning and development of both the Maintenance Program as well as the Capital Program in determining needs and requirements for major repairs and upgrades. 66 Maintenance Facility Condition Assessments (cont’d) OTHER USEFUL INFORMATION Traditionally condition assessments have been project driven, wherein specific deficiencies were identified and costs applied to develop a backlog of maintenance and repair. This approach developed the necessary detail to prepare projects that would correct a specific deficiency. These projects were prioritized and budgets were developed to accomplish these projects. All projects that could not be funded in a specific year were held over and became the deferred maintenance backlog. This approach, although more detailed, required resources to survey each facility in a timely manner in order to develop the needed budgets. By contrast, the approach now in use is not project driven, but applies condition factors for each system to generate an amount of deferred maintenance which reflects the amount of deterioration a facility has incurred due to the lack of proper maintenance. In other words, it represents the amount of investment that would be required to bring a facility/system up to an acceptable standard. REMEMBER! The DM Parametric Estimating technique gives an overall assessment of condition of both the facilities and systems. The calculated deferred maintenance is a function of the current replacement value which, at a minimum, needs to be updated annually. It does not identify specific projects that are needed to repair or upgrade our buildings and systems. Thus, this approach does not relieve OFEO of its responsibility to generate specific projects to correct the deficiencies. WANT MORE INFORMATION? • Facility Condition Assessment Report FY2010 POINT OF CONTACT Systems Engineering Division 202.633.1852 67 Maintenance High Pressure Steam System WHAT DO I NEED TO KNOW? Boilers must be inspected to make sure they are operating properly. This is necessary to protect not only the boiler attendants, but building occupants. If a boiler is operating properly, there is minimal danger of it exploding because of overpressure. Chemicals are used in the boiler room to treat and test boiler water. Some of these chemicals are toxic and flammable. Boiler operators must be trained in safe use, storage, etc. so that exposure is kept below the permissible exposure limit (PEL). Boilers must be inspected at least once a year by a qualified boiler inspector. If a dangerous condition is noted, the boiler will be shut down until the condition is corrected. Cast iron boilers must be inspected externally at least annually. Steel boilers must be inspected externally at least annually. Low pressure steam boilers must be inspected internally at least every three years. Hot water boilers must be inspected internally once every five years. The certificate of inspection must be posted in the boiler room. If it is a portable boiler, the certificate of inspection must be posted on the inside of the cab or in a metal container and kept in the attached tool box. The certificate must state the date of issuance and the maximum working pressure or temperature allowable until the next inspection. SI must provide a competent person to disassemble, reassemble, test, adjust, operate or handle any part of the boiler if it is required during the inspection. This person must be under the supervision of the inspector. Because a boiler is under high pressure and temperature, anyone working on a boiler must understand its operation so that they can properly assist the inspector. REMEMBER! Modern boiler technology has made boilers not only more efficient, but safer as well. However, boilers are usually operated under high temperatures and pressures which, if not properly controlled, can cause burns and explosions with devastating effects. For more information on Boiler Safety see LINK (Safety) 68 Maintenance High Pressure Steam System (cont’d) OTHER USEFUL INFORMATION Boilers are considered confined spaces. When employees enter them to clean, repair, etc., the OSHA PermitRequired Confined Space Standard must be followed by the employer. When boilers are cleaned, the employer must provide for adequate ventilation by instituting engineering controls to keep any chemical exposure to a level below OSHA exposure limits. When boilers are shut down for cleaning, maintenance or repair, all sources of energy initiation such as valves, switches, etc. must be properly locked out and/or tagged out, see LO/TO section in this manual on Page 44. WHY IS THIS IN HERE? The majority of the Smithsonian Facilities on the Mall get there steam from a GSA plant located in Washington DC. Several locations such as the Zoo, American Indian, Suitland Md, SERC and a New York Museum have internal boilers that are either gas and/or #2 fuel oil fired to manufacture steam. Some are classified as High Pressure (HP) because they are rated over 15 psig. POINT OF CONTACT Your Zone’s HVAC Supervisor WANT MORE INFORMATION? • • ASME Code B31.1 (Pressure Piping) ASME Section I (Power Boiler) 69 Maintenance High Voltage WHAT DO I NEED TO KNOW? OFEO OFMR SED: The High Voltage Shop (HVS) is an SI wide centralized shop and has maintenance and repair responsibility for all SI primary power distribution. This includes the National Zoological Park and SI facilities in Maryland, New York, and Virginia. The high voltage shop is responsible for the electrical distribution of the facilities incoming electrical service from the point of attachment (service point) of the serving utility and the premise electrical system to the point of and including the low voltage switchboard. The high voltage shop responsibility is not defined solely by the voltage class but also by the type of equipment maintained. The HVS maintains, tests, installs, and troubleshoots high voltage equipment including: • Transformers • Switchgear • Network Protectors NWP • Relays • Automatic Transfer Switches ATS • Bus Ducts • Breakers • Cables REMEMBER! Do not touch any electrical equipment unless you are qualified and authorized. The HVS provides the following support: • Analyze and reviews building specification (SD-410) and provides input concerning high voltage distribution and control issues. • Emergency system building tests • Switching off electrical service for contactors and utilities • Help establish safety policy and procedure by participating on the electrical safety committee • 24 Hour on call ( Contact work management for duty man at 202-633-1560) • Contracting officer representative for the generator contractor The HVS provides support for the emergency standby power systems (generators) throughout all zones as it pertains to the testing of the equipment to meet the requirements of the NFPA 110 for emergency standby systems. The testing is in the form of taking load readings during emergency system building test, perform load bank test, EPM (Electrical Preventive Maintenance) of the automatic transfer switches, witnessing and monitoring acceptance test on new installations. The HVS does not repair generators. If there is a problem with the generator such as belts, hoses, block heaters, low fluid levels, day tanks, batteries, and battery chargers that cannot be corrected locally within the zone, or with the assistance of another zone, then at that time contact the HVS. The HVS will call the generator contractor and set up an appointment to have the generator serviced or repaired. Qualified and Authorized Personnel: Only those individual qualified and authorized by the High Voltage Shop Supervisor are permitted to work on SI high voltage equipment. Qualified as defined by the NFPA 70E: (National Fire Protection Association) (One who has the skills and knowledge related to the construction and operation of the electrical equipment and installations and has received safety training on the hazards involved). The high voltage shop has strict and specific work methods concerning the procedural requirements that must be followed as part of any work assignment. Not only shall a 70 Maintenance High Voltage Shop (cont’d) person meet the requirements of a qualified person as defined by the NFPA 70E but they shall also be trained in the switching, lock-out / tag-out, and electrical safety procedures developed by the high voltage shop. High Voltage Shop Boundaries: The high voltage shop is not limited to the voltage class of the incoming utility feeders of 13,800 volts. Another factor that separates the HV shop (High REMEMBER! Voltage Shop) from the responsibility of the zone electricians is the type of equipment. The HV shop is responsible for systems operating from 13,800 For power outages only contact volts down to 208 volts. These systems include the point on the incoming the HVS when there is a total loss of electrical service to the distribution down to the low voltage equipment classified as a switchboard. A facility, building, floor, or wing, switchboard as defined in NFPA 70 is : (A large single panel, frame, or assembly and the emergency standby of panels on which are mounted on the face, back, or both, switches, generator is running when in overcurrent and protective devices, buses, and usually instruments). the automatic position. Switchboards are generally accessible from the rear as well as from the front and are not intended to be installed in cabinets. After the switchboard the next point on the distribution system and thereafter would fall under the responsibility of the zone electrician with the exception of the automatic transfer switches. The zone electricians are limited by voltage class of systems and equipment listed for voltages up to 600 volts and operating at voltages of 480 volts nominal and below. Do You Have an Interruption in Service? - When to Call for HVS Support: The portion of the electrical distribution that the high voltage shop maintains is usually associated with a large area of the facility or of a building. The portion of the electrical distribution that the zone electricians are responsible for are more localized to a smaller area. An example would be loss of power for lighting or receptacles in a few office spaces an exhibit area, for an individual piece of equipment, or any branch circuit derived from a panelboard. Items to consider when contacting the high voltage shop for an interruption in service is as follows. Total loss of electrical service to the facility, building, floor, or wing, and is the emergency standby generator running when in the automatic position. If the situation is such that the HVS needs to be contacted refer to the section identified as Point of Contact. WANT MORE INFORMATION? • • • NFPA 70 NFPA 70E NFPA 110 POINT OF CONTACT SI POC – Paul Fitzhugh – To obtain the services of the HVS during regular business hours of 6:30am to 3:00 pm Monday thru Friday please call the HVS office at 202633-6744. If you are unable to reach anyone at that number during regular business hours and for all other times please contact work management at 202-633-1560. They maintain a full on call contact list of all members of the HVS. 71 Maintenance Interior Lighting WHAT DO I NEED TO KNOW? Who is responsible for interior lighting? The following guidelines are designed to answer this question. (Definitions are provided for clarification). OFMR is responsible for: • • • Gallery Space – All work lights (lighting not part of an exhibition such as track lighting) normally used for after hours cleaning and maintenance as well as any life safety lighting. Collections Space – All lighting normally used for everyday activity such as work, cleaning and maintenance, store rooms as well as any life safety lighting. Public Space – All public space lighting not directly related to a gallery or exhibit. This includes classrooms, hallways, restrooms, lockers, offices and life safety lighting. OFMR is not responsible for: • • • Private Space – The lighting within private space. This would include dining and kitchen areas such as those operated by McDonalds or Restaurant Associates and includes restrooms, utility rooms, and life safety lighting. Specialized equipment – Lighting that is part of any specialized equipment related to collections, exhibits, restaurant equipment, office equipment, lab units, refrigeration units and OPS x-ray equipment with the exception of any equipment owned and operated by OFMR. Exhibition Space – Exhibit showcase lighting including Smithsonian stores and gift shops. DEFINITIONS Building Envelope - The physical components of the envelope include the foundation, roof, walls, doors and windows. Gallery Space - A room or building devoted to an exhibition of works of art or collections. Exhibition Space - An area where an object or set of objects are on display in a museum or gallery; typically in a showcase. Collections space - Space that houses collections of art, scientific specimens, historic objects, or living zoological specimens etc. Public Space - An area or place that is open and accessible to all citizens. Private Space -Any physical or virtual entity that is owned by an individual or jointly by a group of individuals for selective use. Office Space - An office is generally a room or other area in which people work containing desk and other office type furniture. It could be a closed individual room or an open large room with cubicles. Specialized Equipment - Equipment developed or designed for a special activity or function within a work organization. Life Safety Lighting - Exit signs, emergency battery packs, and white lighting that is connected to the emergency generator designed to operate for egress purposes. 72 Maintenance Life Safety Group WHAT DO I NEED TO KNOW? All requests for fire alarm service or modification including METR items should be sent to the Work Management Center (WMC) to contact the proper fire shop personnel or create the appropriate work ticket. Work Management Center can be called 24 hours a day at 202.633.1560. Any System modifications have to first be approved by OSHEM before work can proceed. All sprinkler repairs, including sprinkler head repairs and system leaks, should go to the SI Central Shop. They can be reached through WMC, and they will coordinate directly with the Life Safety Group to assist when needed. The Life Safety Group will schedule all required inspections and system tests in advance with building, security and safety managers. These tests range in frequency from weekly to annually and they fulfill all NFPA and OSHEM requirements. These requirements can be found in the SI Safety Manual. The reports generated from these inspections are uploaded to the SED SharePoint site. REMEMBER! When the fire alarm sounds, immediately evacuate the building and report to your designated meeting area. OPS will secure the building and determine when normal activities may resume. The Life Safety Group must be used for fire system bypass requests. The Shop will respond to the site and bypass or disconnect devices to prevent false alarms or false evacuations. These requests need to be initiated by a burn or impairment form at least 48 hours in advance. The form needs to be completed and sent to building management for their approval and signature. Once signed, email a copy to SED-LSG@collab.si.edu. They will review the form and determine if a bypass is needed and coordinate properly with the requestor. WHAT DO I NEED TO KNOW? The primary fire alarm systems used within the Smithsonian Institution are Siemens MXL, Siemens System 3, Siemens XLS, Firelite, VESDA and Notifier. All systems are tied into the Keltron LS-Net monitoring network. The Smithsonian fire suppression systems consist of wet, dry and pre-action sprinkler systems many with fire pumps for added pressure. We also use Halon, FM-200 and Inergen for special hazard systems. WANT MORE INFORMATION? • • • • • • National Fire Protection Association National Institute for Certification in Eng. Technologies Notifier OSHEM Burn and Impairment Forms SI Safety Manual (Chapter 35 & 36, Fire Safety) VESDA POINT OF CONTACT Life Safety Group 24 Hours a Day / 7 Days a Week 202.633.1560 73 Maintenance Maintenance Emergencies WHAT DO I NEED TO KNOW? A maintenance emergency is defined as a situation that needs immediate attention because it presents the potential for serious damage, personal injury, or compromise of critical systems. The cause of maintenance emergencies can evolve from multiple sources such as electrical outages, shorts, or fires; leaks or disruptions related to water, natural gas, fuel oil and glycol; physical building damage to windows, doors and damaged cladding due to forces of nature such as high winds, tornados or hurricanes; include equipment damage from electrical or mechanical problems (i.e. belts, bearings etc.); structural damage from equipment accidents such as trucks or forklifts; falling ceilings such as drywall, tiles or plaster; leaking roofs of all types; and damaged masonry block, concrete or stone, and possibly structural steel. Keep in mind that such emergencies are anything but typical and each situation should be assessed carefully for the root cause and potential after-effects. Once an employee is notified to respond to an emergency (whether from an immediate supervisor, Building Manager, Zone Manager or the Work Management Center (WMC)), the employee is to get clear, precise information from the requesting party including: • • • • • • • • Exact facility by name and specific location Floor and room number Nature of the emergency Extent of the known damage Point of contact within the building What has been done to correct the situation When the emergency began Any known causes REMEMBER! OFMR policy is that permits (burn, confined space, impairment) may only be issued by Pre-Approved Individuals (PAIs). If an emergency situation occurs after hours and a PAI is needed each building maintains a list of PAIs in the building management office. Should this list not be available after normal duty hours the Work Management Center can help you contact the appropriate building management staff. If the maintenance emergency is during normal working hours, employees are to respond immediately. If the emergency occurs after normal work hours and the employee is called from the duty roster, the employee must respond within 10 minutes and must arrive at the site within 2 hours. 74 Maintenance Maintenance Emergencies (cont’d) Employees called to respond to an emergency that are on the duty roster are to notify the WMC upon their arrival to provide the time of arrival and to receive additional guidance or information regarding the emergency. The responder’s primary duty is to assess the situation and secure the conditions that could cause harm to or endanger staff, visitors or collections. If assistance is required such as HAZMAT control, or if the responder has any doubt as to the extent of the problem in relation to an environmental or safety hazard, the employee is to: • Find an alternative means to secure the situation and close the area if possible, if doing so does not endanger the employee. • Cease all further work and contact their supervisor or the WMC for additional assistance or guidance. • Responders must mark the area by using barricades, caution tape or by securing the entrances for the protection of staff and visitors. If repairs can be safely made within a reasonable amount of time, the responders should attempt to make them. Once the initial assessment is made by the responder, they should advise the person(s) who dispatched them (ie Supervisor or WMC) of any need for additional manpower or materials necessary to get the situation under control. Once the situation is secured or repaired, the responder should notify the WMC with a full description of what was found, how the situation was abated and any pertinent follow-up information. The situation is to be logged and properly handed off to the existing or on-coming shift. The handoff communication should include sufficient information for the new shift to take all appropriate actions. Work tasks are to be generated for all work performed so the time, materials and costs associated with the job are properly documented in the system. WANT MORE INFORMATION? • OPS Handbook (Chapter 10) POINT OF CONTACT Work Management Center (202) 633 -1560 75 Maintenance Management Evaluation and Technical Review WHAT DO I NEED TO KNOW? The Office of Safety, Health and Environmental Management (OSHEM) conducts annual, and sometimes biannual, building inspections for safety, fire protection, environmental management programs. Additionally OSHEM conducts independent audits and reviews of SI organizational safety programs. This process is commonly known as Management Evaluation and Technical Review (METR). The METR inspection team shall consist of the Facility Building Manager, the Building Safety Manager, and the Supervisor of a specific shop. This applies whether the METR Team is inspecting OFEO spaces or spaces that belong to SI programs. If the Building Manager becomes unavailable the Assistant or Zone Manager shall take over the responsibility. Many times deficient work can be repaired during the course of the walkthrough when identified by the team and reported by the Building Manager via work tickets. OSHEM performs inspections to evaluate whether or not the facility is in compliance with SI safety programs and health codes, and determines the programs that are important to the overall operation of the facility. In addition, OSHEM evaluates training programs and provides the Director of each facility guidance regarding the requirements. WHY IS THIS IN HERE? After completing the inspection, OSHEM transmits a formal inspection report to the Director of the facility, Safety Manager and Zone Manager within approximately 30 days following the initial site inspection. The METR is then posted on the OSHEM website. A formal issuance meeting is held with all parties to review the final report. Work tasks for deficiencies found by the METR Team are entered into FacilityCenter for corrective action. The Building Manager forwards deficiencies found during the inspection to the appropriate supervisor to create work tasks in FacilityCenter. There are two types of work tasks that can be created in Facility Center for the purpose of tracking METR deficiencies; 1. Pre-METR which are work tasks created during or directly after the initial METR site inspection, (check the block labeled OFMR Safety on the work task, and in the description box, include PreMETR as the first words), and 2. METR which are all work task deficiencies noted on the OSHEM formal METR Report. However, if the Building Manager’s notes taken during the initial inspection are accurate, this step may not be required. Check the block labeled METR on the work task. WANT MORE INFORMATION? • • • 76 OSHEM SI Safety Manual (Chapters 4, Risk Assessments) SI Safety Manual (Chapters 5, Safety Assessments) Maintenance Management Evaluation and Technical Review (cont’d) RISK ASSESSMENT CODES Risk assessment codes outline deficiencies and programmatic findings and a Risk Assessment Code (RAC) of 1 through 4 is assigned based on severity of hazard and probability of occurrence. Each RAC category requires that specific corrective action be taken to reduce or eliminate the level of risk with a commensurate “action-required” mitigation time frame. An asterisk by the item (*) indicates a “repeat finding”, which has been identified on one or more previous METRs. The following are the risk assessments and their corrective action requirements: RAC 1 Critical risk to health and safety. (High severity/ High probability of occurrence) IMMEDIATELY CORRECT HAZARDOUS CONDITION (or reduce to LOW risk) WHEN IDENTIFIED. In 30 day report, describe actions taken and programmatic measures in place to prevent recurrence (finding/deficiency must be mitigated within 30 days of the METR. RAC 3 Moderate risk to health and safety (moderate-to-low severity/moderate-low probability of occurrence) Within 60 days, action taken to mitigate completely or reduce risk to LOW. In 120 day progress report, describe actions taken, interim plans for completion, and program measures in place to prevent recurrence. RAC 2 Significant risk to health and safety (High-tomoderate severity / High-to-moderate probability of occurrence) Immediate action to mitigate completely or reduce risk to LOW. In 30 day report, describe actions taken, interim plans for completion, and program measures in place to prevent recurrence. RAC 4 Low risk to health and safety (low severity / low probability of occurrence); could include administrative deficiencies with minimal risk but high probability of regulatory citation. Within 90 days complete mitigation. In 90 day progress report, describe actions taken and plans to prevent recurrence. POINT OF CONTACT OSHEM Building Manger Safety Manager Work Management 77 Maintenance Planned Maintenance WHY IS THIS IN HERE? Our maintenance organization has a planned work schedule for every critical asset. The amount of planned work is based on what is stated in the actual asset’s O&M manual and estimates from best practices listed from such sources as RS Means and GSA. Our goal for planned work is to achieve APPA Level 1 Showpiece Facility maintenance standards which are used to justify our staffing and funding requirements to Congress. See chart below for a description of a Level 1 Showpiece Facility. APPA MAINTENANCE LEVEL MATRIX 78 REMEMBER! Data in FacilityCenter is only as good as what we enter into it. Employees should communicate discrepancies discovered in their work tasks and asset information to their respective supervisor who will forward corrections to the Work Management Center (WMC). Maintenance Planned Maintenance (cont’d) WHAT DO I NEED TO KNOW? REMEMBER! Our planned work tasks fall into the following categories: • • • • Short on people or resources? Preventive Maintenance (PM) Work with the highest PM Inspections/Tours Maintenance Action Code Predictive Testing and Inspection (PT&I) (MAC) Work Tasks first! Maintenance work planned/scheduled more than 7 days in advance. The 1st level supervisor or delegated personnel is responsible for the work task to determine its value and priority. A work task must be deemed “Unplanned” if it must be accomplished within 7 days of appearance/discovery. The PM and PT&I tasks for all mechanical, electrical, plumbing and other critical facility assets are listed in FacilityCenter. FacilityCenter automatically generates planned work tasks with frequencies ranging from monthly to annual for each asset. Work tasks are assigned to a shop. The shop supervisor assigns and distributes the work to the shop staff. Priorities of planned work are listed on work task Maintenance Action Codes (MACs). The higher the MAC, the more critical that asset is (or the more probable the asset will fail). If low on staffing or other resources, work on planned work tasks with the highest MAC number. A MAC may only be changed upon agreement of management and supervisors. The supervisor will create a new work task to cover any work beyond planned work already uploaded into FacilityCenter. Upon completion of the task, the employee shall indicate any deviations from the described scope, readings gathered, observations made, and the dates and times involved, on the work ticket then return it to the supervisor. The supervisor shall then confirm the work was completed, and “complete” it in FacilityCenter. The Work Management Center (WMC) will validate the data from work tasks. Planned work that is unaccomplished for whatever reason should be dismissed in FacilityCenter. Every effort should be made to accomplish those missed tasks when they are next scheduled. WANT MORE INFORMATION? • • • • • 29 CFR 1926: Safety & Health for Construction Association of Higher Education Facilities Officers (APPA) Building Operations Maintenance Association (BOMA) FacilityCenter Maintenance Action Code (MAC) POINT OF CONTACT Work Management Center 202.633.1560 79 Maintenance Preventive Maintenance WHAT DO I NEED TO KNOW? With few exceptions, preventive maintenance (PM) is considered the most effective way of maintaining building systems and extending the service life of equipment. PM consists of work that is planned. It can be time based or condition based. It includes any work that is planned and has a set task. Its relevance relates to minimizing hidden cost and is critical in prolonging the life of equipment and preventing premature failures. • • • • • • Examples of preventive maintenance are: Equipment inspections Lubrication System Operation Testing Adjustments/Cleaning Components (parts) replacement Preventive maintenance is scheduled to be performed at specific frequencies and completed at times in the aging process of the equipment where it can be restored with minimal investment. This proactive approach through such tasks as filter replacements, belt tightening/changes, cleaning, etc., ensures that the equipment ages as slowly as possible. REMEMBER! When performing your PM task on an asset, be sure to use the Job Hazard Analysis (JHA) and follow all safety issues on the task sheet. OTHER USEFUL INFORMATION PM Work Tasks: PM work tasks are generated through our FacilityCenter system. The system is based on a 7 day work week. They are generated automatically each month. FacilityCenter pre-assigns a criticality code for each asset; the duties and hazards associated with the task are provided. Assignment: The supervisor or work leader is responsible for assigning and ensuring that all PM tasks are carried out according to the work task and closed in a timely manner. They are responsible for properly closing the work task and ensuring that all staff is following REMEMBER! the safety procedures according to the work task which includes JHAs and personal protective The SI goal is to reach a equipment (PPEs). planned work to unplanned work ratio of 4:1. 80 POINT OF CONTACT Systems Reliability Manager 202.633.1562 Maintenance Project Execution WHAT DO I NEED TO KNOW? The project originator should present the Contracting Officers Technical Representative (COTR), or person with the responsibility of putting together a scope of work, with the details of the project. The COTR should be provided with a list of any key stakeholders that have an interest in the project, what the project consists of, any special needs or details, and most of all, what the finished outcome needs to be. Once a draft scope is created, it should be promptly reviewed by all interested parties and returned back to the author to finalize. The COTR/Construction Manager should then solicit cost proposals from contractors/vendors in accordance with SI policy. When the proposals are received the COTR will review them and discuss the proposals with the fund’s manager within the zone and select the best contractor for the job. Paperwork is then submitted to the construction manager or COTR for processing through OCON (Contracting Office). ALWAYS ASK: Is this project more suited as a Capital project? (Capital projects normally are those costing $200k or more.) Can it be combined with any other projects or contracts at other locations? WHY IS THIS IN HERE? Once prioritized and slated for funding, a maintenance project needs to be brought to life. This requires timely execution through the Contracting Officers Technical Representative (COTR) to put together a scope of work, solicit proposals, and provide the zone manager with proper paperwork to fund and execute the project. This process is the backbone of getting the project accomplished. WANT MORE INFORMATION? • • • • OEDC Project Flow Chart OEDC Project Submittal Request (SI Form 2773) SD 410 Review Process Solicitation of Bids Process POINT OF CONTACT Zone COTR or Construction/ Building Manager 81 Maintenance Project Prioritization WHAT DO I NEED TO KNOW? OFMR prioritizes maintenance and repair projects, thus creating the Annual Projects List by developing a list of maintenance projects, twice per year, to determine the appropriate use of maintenance dollars for and reconciliation with the capital program. Each zone revises their project list twice per year to remove completed projects, add newly discovered requirements and reprioritize existing projects based upon current conditions. Projects are prioritized based on the illustrated matrix. Many of these projects are identified using the OFMR facility condition index and deferred maintenance values. The deferred maintenance (dm) database processes facility system condition ratings through the calculations cited to generate facilities metrics for each facility system, facility, Zone, Offices, Programs, and Institution. The DM database information can be sorted by facility, types of facilities, condition rating, etc., providing a robust management tool with which to more effectively identify needs and focus resources to improve the condition of critical assets through projects. REMEMBER! Projects should be vetted against the OFEO Capital Plan to preclude duplication. WHY IS THIS IN HERE? The Smithsonian Institution has a multi-million dollar backlog of maintenance and repair projects. These maintenance and repair projects are prioritized at the beginning of each fiscal year using a priority code system to ensure Smithsonian Maintenance funds are being spent on the most critical projects. This section explains how OFMR prioritizes maintenance and repair projects and creates the Annual Projects List. WANT MORE INFORMATION? • • 82 Current Project’s List OFEO Capital Plan POINT OF CONTACT Zone or Building Manager *Phone #? Maintenance Reliability-Centered Maintenance WHAT DO I NEED TO KNOW? Preventive maintenance (PM) programs are based on the assumption that there is a cause and effect relationship between scheduled maintenance and system reliability. The primary assumption is that mechanical parts wear out, thus the reliability of the equipment must be in direct proportion to its operating age. Other research has indicated that maintenance programs based on operating age has little or no effect on failure rates. There are many different equipment failure modes, only a small number of which is actually age or use related. Reliability Centered Maintenance (RCM) was developed to include the optimal mix of reactive-, time- or interval-based, and condition-based maintenance. Optimal maintenance for the Smithsonian facilities was developed to include these three components: preventive maintenance (PM), predictive maintenance (PdM), and reactive maintenance (i.e., passive monitoring) as shown in the figure above. RCM programs have several clear benefits: • • • • • Managers, not equipment, plan shop technicians activities and time. Planning of work allows labor, parts, materials and tools to be available when needed. Equipment part replacements are minimized. The probability that bearings need only lubrication and not replacement is maximized. PM also minimizes the potential need to not only replace bearings, but the shaft, rotating parts, bearing housings, casings, and possibly motors. Managers/schedulers have time to evaluate what other work could be done at the same time and location as the planned PM, optimizing shop productivity. Engineers can study equipment maintenance histories to implement changes that could improve equipment performance or energy efficiency. WANT MORE INFORMATION? • • • Maintenance News Website Reliabilityweb.com Network Whole Building Design Guide POINT OF CONTACT Systems Reliability Manager 202.633.1562 83 Maintenance Reliability Centered Maintenance (cont'd) OTHER USEFUL INFORMATION 1. Preventive Maintenance: Preventive Maintenance is interval-based work that is planned and scheduled to allow maximum efficiency, minimize excessive labor and parts replacement and prolong the useful service life of equipment. A comprehensive PM program allows the building systems to operate at full efficiency for their useful life and can prevent expensive repairs due to equipment failure. PM programs are also required to preserve most equipment warranties. PM was deemed appropriate for equipment where abrasive, erosive, or corrosive wear takes place, or material properties change due to fatigue. 2. Predictive Maintenance (also referred to as condition-based maintenance or predictive testing and inspection – PT&I): Predictive testing and inspection (PT&I) is implemented as a part of the overall SI maintenance program. Equipment operating conditions are monitored during the PT&I inspections and trends developed to help determine the need for additional PM and the optimum time for equipment overhaul or replacement. See Appendix D for details on PT&I technologies. The best use of PT&I is to implement simple visual/audible and nondestructive procedures (e.g., temperature and pressure readings) to record conditions at a specific time (snap shot) when the equipment is inspected at the time of PM. When a series of condition records (snap shots) are compiled a trend analysis can be developed. This trend analysis is the basis of PT&I and can provide factual data to support capital expenditure decisions regarding building systems. Specific PT&I methods that have proven to be effective at the Smithsonian are Airborne Ultrasonic Testing, Infrared Thermography, Motor Circuit, Evaluator (MCE) Testing, Vibration Analyses (Rotating Equip.), Lubrication Oil Analyses, and Water Chemistry Analysis. 3. Passive monitoring (e.g., reactive, or breakdown maintenance), does have a place in facility operations, but should be limited to equipment that has been evaluated to have no risk of business interruptions or consequences of direct or indirect damage to facilities. “Run-to-failure” plans can be cost effective where the cost of PM over the life cycle of the equipment is greater than the loaded cost of replacement. RCM Logic Tree: Determination of the right type of maintenance for various equipment types in the Smithsonian facilities was determined following a logic-tree decision-making process. 84 Maintenance Request for Services WHAT DO I NEED TO KNOW? To enter a request for services you can send an e-mail to the Work Management Center or log on to FacilityCenter and fill in the request form. In order to submit a request you will need to know these three things: 1. The location of the work 2. The type of work that needs to be performed 3. Be able to provide a brief description of the requested work. There are only three types of requests that can be made in FacilityCenter: • • • A “Building Service” request is used for one-time, unplanned service or repair maintenance that would generally occur inside of the building such as: Electrical & Lighting, Plumbing & Leaks, or Heating & Cooling. A “Exterior Services” request are used for one-time, unplanned service needs that generally occur outside of building such as: Landscaping, Pest Control, or Snow & Ice removal. A “Transportation and Move” request is for a one time request to move objects from one place to another. This could be moving a delivery to an office, or transporting items to or from the loading dock. The new request form in FacilityCenter is a detailed, easy-to-complete form! When it is submitted, it automatically generates a work task that automatically routes your request to the appropriate shop. REMEMBER! You must have a FacilityCenter account to access the Request Form. An account may be obtained by submitting a ticket through the OCIO HEAT system. WANT MORE INFORMATION? • • FacilityCenter OCIO HEAT System POINT OF CONTACT Work Management Center 202.633.1560 85 Maintenance Shop Equipment Maintenance Records WHAT DO I NEED TO KNOW? Portable gas monitors used in confined spaces have two methods of verifying calibration: 1. Functional (bump) test - A means of verifying calibration by using a known concentration of test gas to demonstrate that an instrument’s response to the test gas is within acceptable limits and should be made before each day’s use in accordance with the manufacturer’s instructions. The test shall be documented by the user. 2. Full Calibration - The adjustment of an instrument’s response to match a desired value compared to a known concentration of test gas. A full calibration should be performed at minimum once a year. If the instrument has failed a functional (bump) test it should be taken out of service and scheduled for full calibration. All portable gas monitors with the exception of the Upper Northwest Zone (Zoo), Suitland Zone (SUZ), and SERC/NY will be kept, tested and distributed centrally from the Central Shops at the NMNH. The Zoo, SUZ, and SERC/ NY will be maintained and tested prior to use by designated competent OFMR staff in their zone. Calibration certificates will be kept centrally within the Systems Engineering Division (SED) by the Systems Reliability Branch REMEMBER! Manager and copies will be forwarded to the OFMR Safety Office. Master records of all Inspection Testing Maintenance (ITM) and If you have RCM equipment that is calibration for all SI portable gas monitors will be kept centrally malfunctioning or broken, please contact within SED by the Systems Reliability Branch Manager and by the the Systems Reliability Branch immediately. OFMR Safety Office. Designated competent OFMR staff at the offIn the event that the equipment cannot immediately be repaired and returned to Mall locations will maintain records for their equipment at their service, the zone will be assigned a loaner. sites, but will be required to forward master records to SED and the OFMR Safety Office (pdf files on the equipment will be maintained on the OFMR shared drive). A budget request for full calibrations and repairs will be developed annually by SED. Annual third-party equipment calibration will be performed. Individuals designated as the competent person for performing functional (bump) testing will be assigned this duty by a formal written letter from a zone manager, building manager or equivalent. Designated competent person training will be provided by SI. 86 Maintenance Shop Equipment Maintenance Records (cont’d) OTHER USEFUL INFORMATOIN Test equipment used to conduct Predictive Testing and Inspections (PT&I) requires periodic maintenance and calibration. An instrument’s calibration can be affected by any number of things such as; environment, handling, time between calibrations, contaminants, and misuse. REMEMBER! Typically, equipment that requires inspection, testing, maintenance (ITM) and calibrations is used to measure and determine an unknown value. Calibrations will be scheduled per the manufacturers recommendations or as deemed necessary by the Systems Reliability Branch. Calibration certificates will be kept centrally within the SED by the Systems Reliability Branch Manager. Master records of all ITM and calibration for all RCM equipment will be kept centrally within SED by the Systems Reliability Branch Manager. A budget request for full calibrations and repairs will be developed and maintained annually by the Systems Reliability Branch of SED. Zones will be notified 30 days in advance of an upcoming calibration for equipment in their possession. Zones will be given loaner equipment when needed to prevent an interruption of their day-to-day operations. WANT MORE INFORMATION? • • • International Safety Equipment Association OSHA Safety & Health Topics OSHEM POINT OF CONTACT Your Zone Supervisor 87 Maintenance Shop Inventory WHAT DO I NEED TO KNOW? Proper planning and control of spare parts inventory is needed to maintain an effective asset management program. If the right parts are not available for maintenance, downtime is prolonged. If we overstock, we absorb excessive costs while forfeiting space. OFMR POLICY: Building Managers and Shop Supervisors are responsible for the operation of facility mechanical, electrical, plumbing systems and equipment. A stock of consumable supplies and spare parts will be maintained in each zone including, but not limited to, grease, lubricating oil, filters, drive belts, light bulbs, ballasts, batteries, flush valves, etc. Stock levels must be maintained based on monthly consumption. Effective spare parts management plays a critical maintenance role in reducing asset downtime, keeping systems/equipment functional and Museum doors open. OTHER USEFUL INFORMATION There are tried and true inventory purchasing strategies, which result in tremendous benefits for the Smithsonian Institution. For example, all purchases are now done through POs and purchase cards through each individual zone. These two arrangements are quick and very streamlined. If you find yourself in need try another zone you might be surprised what they have on their shelves. GSA ADVANTAGE is an on line, interactive electronic information and ordering system that provides on-line access to vendors’ schedule prices with ordering information. Additionally, users can perform various searches including, Manufacturer, Manufacturer’s Part Number, and Product category. TIPS OF THE TRADE Are spares collecting dust? If so, are they really needed? Did you know Congress enacted a new regulation? By 2012, it will be illegal to sell standard incandescent light bulbs. Are you rotating stock? What is the shelf life? Just-in-time replenishment is popular but there are risks; an emergency outage, vendor going out of business, carrier on strike, or sudden shortage of materials could leave you in a bind. Are drive belts hanging on hooks? Over time belts warp and crack at the hang point. Are motors sitting on the shelf for long periods? If left too long in one position, flat spots will form on bearings. WANT MORE INFORMATION? • 88 GSA Advantage POINT OF CONTACT Your Zone Manager The generally accepted 80:20 rule applies. Approximately 80% of any storeroom’s volume is associated with only 20% of the types in inventory. Pay extra attention to that critical 20%. rd Maintenance 3 Shift USRO Team WHAT DO I NEED TO KNOW? The OFMR 3rd shift operations; has grown to include the following Zones/Buildings: the entire Mall Zones, Galley Place Zone (GPZ), Suitland Zone (SUZ), National Zoological Park (UNWZ), and the Udvar-Hazy buildings. The Mall facilities are centrally staffed with eleven (11) USRO Journeymen, two (2) USRO Work Leaders, one (1) USRO supervisor, and one (1) Assistant Museum Building Manager. The NZP, Suitland, and Udvar-Hazy are staffed with USROs that are permanently assigned at those Zones and report to the Mall supervisor and Asst. Bldg. Mgr. The 3rd shift USRO team supervisor and Asst. Bldg. Mgr. reports directly to the North Mall Zone Management (Building Manager). The primary function of this shift is to perform routine building inspections, perform preventive maintenance on building equipment, and emergency repair work, as REMEMBER! needed. Additionally, zones can execute Planned Maintenance work, emergency repair work, or other essential maintenance work that needs The 3rd shift provides an update each to be done outside of regular business hours. This work can be morning on shift activities, repairs, and scheduled by communicating and coordinating with the Asst. Bldg. Mgr. equipment status. Work performed by the 3rd shift includes: • • • • The 1st and 2nd shift engineers in all Routine Building Inspections Team (RBIT) - The RBIT inspects all mall zones and Gallery Place shall send critical spaces in all facilities such as chiller plants, mechanical a completed electronic log sheet to the rooms, cooling towers, and boilers. These critical areas should 3rd shift supervisor and leader by 11:30 be or are connected to the OFMR Building Automation System pm daily to keep them up to date on all (BAS). The inspection routes for all facilities on the Mall, GPZ shift activities, repairs, and equipment and the Zoo have been outlined in the “Critical Building Systems statuses as part of the shift turnover. Inspection Plans.” The 3rd shift also conducts inspections of the exterior lighting of the buildings/zones; this information is passed along to the zone electricians so any repairs can be performed. This is considered an essential function for the safety of all personnel, visitors, and guests. Preventive Maintenance (PM) - PM activities performed on the 3rd shift are in addition to the routine building inspection tours. The zones 1st and 2nd shift USRO supervisors must coordinate all PM that they want to be completed during the 3rd shift with the 3rd shift supervisor. Essential Maintenance Work (EMW) - Repair activities performed on the 3rd shift are in addition to the routine building inspection tours. The zones’ 1st and 2nd shift USRO supervisors must coordinate all EMW that they want to be completed during the 3rd shift with the shift supervisor. Emergencies - Emergencies take precedence over all other activities and will be addressed to the extent possible. Any follow-on work will be forwarded to the appropriate zone Management Team as part of the nightly update. “The Vampire Crew” – “We take care of business, so others may sleep” 89 Maintenance 3rd Shift USRO Team (cont'd) OTHER USEFUL INFORMATOIN Interesting Facts about 3rd shift: The 3rd shift is responsible for 152 buildings with a total area of 8,970,128 square feet. This is all taken care of with a total of 25 personnel. Day 1: October 12, 2008 Major events handled by the shift: • South Mall Zone (SMZ) Flood May 2009 • The Blizzards of 2009-2010 The shift handles numerous minor events each night. • Preventive Maintenance, demand, and planed work tickets 4047 work tickets completed/closed in the time frame from June 2010 thru May 2012. Production rate for the shift averages nearly 20% above the required target rate per month. Planned vs. Demand Maintenance Ratio averages 99.1% per month the Target is 80%. Point of Note: There is a collaborative USRO Supervisors and Building Managers monthly meeting the 1st Wednesday of each month. The intent of this meeting is to discuss the shift operations and how to effectively improve the performance of all shifts, buildings and zones. If you have constructive suggestions for the improvement of your building, zone or SI; please contact a USRO supervisor or Building Management, so that your suggestion can be addressed. WHY IS THIS IN HERE? In 2008, a group of zone and building managers made the collective decision to centralize 3rd shift operations for all Mall and GPZ facilities. The decision was made in an effort to more efficiently use OFMR resources and provide a supervisor for the shift. This section outlines the results of this decision. WANT MORE INFORMATION? • 90 Critical Building Systems Inspection Plans POINT OF CONTACT OFMR 3rd Shift Asst. Bldg. Mgr. Robert Elswick Office: 202.633.7468 Cell: 202-528-666 Fax: 202-633-0299 E-mail: ElswickR@si.edu Maintenance Unplanned Work WHAT DO I NEED TO KNOW? Unplanned work consists of work that is not part of any planned maintenance (PM), scheduled or an in-house maintenance project. Its relevance relates to funding and manpower capabilities that divert resources from necessary functions to properly operate a facility at or above SI standards. Examples of unplanned work which results in a demand work task are: • • • • • • Environmental imbalance (hot/cold calls) Break-down repairs System failure repairs Weather-induced activities (snow handling, etc.) Any work that must be accomplished within 7 days of appearance/discovery System alarms OTHER USEFUL INFORMATION The supervisor or lead trade mechanic is responsible for estimating all work, depending on the complexity of the work. Cost estimating is to follow the guidelines established by OCon as necessary. If work is outsourced, the cost is greater than $3,000, or it requires more than 40 man-hours, it is to become a maintenance project. In this situation, refer to the Maintenance Project section of this manual for procedures to follow. POINT OF CONTACT Work Management Center 202.633.1560 WANT MORE INFORMATION? • • OCON Estimating Procedures Smithsonian COTR Handbook 91 Maintenance (This page intentionally left blank) 92 Operations APPA Operation Guidelines WHAT DO I NEED TO KNOW? APPA's Custodial Staffing Guidelines for Educational Facilities L E V E L 1 Orderly Spotlessness: This is the highest level of cleaning. This level requires extraordinary standards of cleaning such as hospital rooms and microchip manufacturing facilities. 2 Ordinary Tidine ss: This is the level at which cleaning should be maintained. Lower levels for washrooms, changing/locker rooms and similar type facilities are not acceptable. Casual Inattention: This is lower than normal expectations. While not totally acceptable, it has yet to reach an unacceptable level of cleanliness. 3 4 Moderate Dinginess: Areas are becoming unacceptable and displays a lack of acceptable environment cleanliness. 5 Unkempt Neglect: This is the final and lowest level. The trucking industry would call this “just-in-time cleaning.” The facility is always dirty, with cleaning accomplished at an unacceptable level. The Smithsonian Institution follows APPA's Custodial Staffing Guidelines for Educational Facilities to evaluates their overall appearance/general upkeep through the inspection of 4 major areas: Public areas, Office areas, Restrooms and Exterior areas. Inspectors rate each area by assigning an appearance level based upon set criteria while evaluating the general upkeep of floors, horizontal surfaces, vertical surfaces, lighting, plumbing fixtures and trash receptacles. The APPA rating system levels are from 1 to 5 , with 5 being the lowest rating. The Smithsonian Institution's goal is appearance level 2: Ordinary Tidiness. OTHER USEFUL INFORMATION Inspections are conducted daily by the Facility Services Supervisors and other trained and designated staff. Inspections are automatically graded monthly. The total inspection ratings roll up sheets have been provided to each facility for use when conducting inspections. Graded inspection sheets should include the date of inspection and which specific area was inspected; prior to turning in monthly total rollup rating sheets to management. The rating monthly roll up sheets are forwarded to the management no later than the first work day of the new month. The rollup rating data is then enter into the Monthly Activity Report. Facility inspections act as a resource to determine staffing level requirements and assist in achieving specific appearance levels. The USGBC recently added credits for those institutions conducting an audit of their facilities using APPA’s Custodial Staffing Guidelines for Educational Facilities, recognizing buildings that have superior cleaning programs. Institutions can earn up to two LEED points for using APPA's guidelines as part of the Quality Cleaning section of LEED’s Operations and Maintenance guide to determine the appearance level of the facility. POINT OF CONTACT Business Operations Division Associate Director 202.633.1569 93 Operations Audio Visual Services WHAT DO I NEED TO KNOW? Procedures for requesting Audio Visual (AV) Services include: • • • • • Request for AV services must be submitted to the Central Audio Visual department using the Central Audio Visual Request Form. The Audio Visual Request Form can be found on the Audio Visual Website on PRISM. All requests for services must include specific technical information and a valid chart field number. All Audio Visual Requests for services must be submitted 2 weeks prior to the actual event date. Customers will be notified within 48 hours if service can’t be provided. Customers will receive a confirmation with-in 48 hours of their event date verifying AV requirements requested. REMEMBER! Office Hours: 8:00am – 5:00pm Program/Event Support: Provided 24 hrs 7 days per week NMAH Location: BB054-MRC 0643 WANT MORE INFORMATION? • 94 Audio Visual POINT OF CONTACT Office Manager Audio Visual Office 202.633.3540 Operations Building Automation System WHAT DO I NEED TO KNOW? The Building Automation System (BAS) handles equipment scheduling for tasks, such as turning sub-systems on and off as required either by code or according to management requests. This helps ensure that the facility is operated in a safe, comfortable and efficient manner. Operator adjustments are made to handle such tasks as: • • • Changing the temperature and/or humidity Turning on lights for events Disabling security or fire alarm points for maintenance access Monitoring, such as logging and trending temperature or humidity, is done to control energy costs and provide management and customers with the proper documentation for facility comparisons. The Work Management Center (WMC) is the central control point for the National Mall BAS. However, it does not monitor or exercise control over all systems within SI facilities. As described in the Monitoring Alarms section, any critical alarms processed through the WMC will be reported immediately to the building engineers on duty within the appropriate zone, along with providing written confirmation to the appropriate supervisor and Building Manager. REMEMBER! Building Automation Systems (BAS) use computer-based monitoring to control, integrate, organize and optimize building sub-systems, such as heating and cooling equipment, lighting, fire alarms and security. WHY IS THIS IN HERE? The Smithsonian has a goal of maintaining museum spaces at 70 degrees +/- 4, and 45% relative humidity +/- 8 % (with the appropriate seasonal variations) for the preservation of artifacts. The BAS allows a way to automate and monitor actual conditions on a real-time basis. WANT MORE INFORMATION? • • Siemens System Engineering Division Home Page POINT OF CONTACT BAS Branch Supervisor 202.633.1510 95 Operations Building Service Operations WHAT DO I NEED TO KNOW? Building Services Workers (BSW) are required to work holidays and weekends and are normally scheduled to perform activities predominantly during the day and evening shifts. The labor of a Building Services Worker consists of both regularly scheduled routines and special project assignments. Holiday coverage is limited to buildings which remain open and in regular use. Due to the differences in building size and purpose, some duties will be performed at different frequencies (e.g., daily in some locations, weekly in others). REMEMBER! Employees are to report any discrepancies they find in their areas to include faulty or damaged equipment to either a supervisor or through a service work order request. WHY IS THIS IN HERE? Within each zone BSWs are responsible for performing daily custodial responsibilities involved with maintaining the appearance of various public, exhibit, and office areas and by performing various laborer functions. BSW must follow all safety guidelines, wear appropriate PPE and attend training on Blood Borne Pathogens, Hazardous Communications, and First Responder Awareness. WANT MORE INFORMATION? • • 96 Association of Higher Education Facilities Officers (APPA) SI Safety Manual (Chapters 19, Chemical Handling and Storage) POINT OF CONTACT Contact Your Zone’s Assistant Building Manager Operations Emergency Preparedness WHAT DO I NEED TO KNOW? All OFMR employees must be prepared to respond to emergencies. The following describes what should be done with respect to emergency preparedness: • • • • For water emergencies, cut the flow of water off from the source (if possible). For ice and snow emergencies, determine which employees are available and necessary to work during and/or after the event. For fire emergencies, if the building alarms are sounding, all employees are to evacuate the building as quickly and safely as possible and report to their designated rally points. Should an employee encounter a small fire or smoldering material, employee may voluntarily use the nearest portable fire extinguisher to extinguish the hazard. For gas leaks, report all unusual odors in the building to your supervisor and the building engineers. REMEMBER! OFMR employees are expected to come in to work to assist during an emergency when called to do so by their supervisors. After resolving the immediate emergency, ensure that a work ticket is created in Facility Center for any damage resulting from the emergency. WHY IS THIS IN HERE? Should an employee happen upon an emergency situation, he or she should contact security immediately to inform them of the issue and then act quickly to safely minimize or prevent further damage to the facility, exhibits and artifacts. WANT MORE INFORMATION? • • Disaster Management Plans (by building) Smithsonian Institution Disaster Management Program Employee Handbook POINT OF CONTACT Building Manager 97 Operations Garden Furnishings and Artifacts WHAT DO I NEED TO KNOW? Smithsonian Gardens (SG) is responsible for SI’s Garden Furnishings and Horticultural Artifacts Collection which includes numerous cast iron benches, urns and fountains on display throughout the Smithsonian gardens. SG employees must be trained in the procedures for safely handling SG’s garden furnishings and artifacts to prevent damage to these antique collection pieces. Despite their heavy weight, the cast iron pieces are susceptible to breakage, especially if they are dragged or dropped. All garden artifacts are to be transported in crates, with blankets and padding surrounding them, and each crate strapped in the vehicle before moving. REMEMBER! Only SG staff is authorized to move SG garden furnishings. All other SI staff must contact SG if any furnishing or artifact in any of the Smithsonian gardens needs to be moved from one location to another. WANT MORE INFORMATION? • 98 SG Garden Furnishings POINT OF CONTACT SG’s Horticulture Collections Management 202-633-5840 Operations Green Cleaning Standards WHAT DO I NEED TO KNOW? Green Cleaning Standard The Office of Facilities Management and Reliability is committed to maintain the highest standards of cleaning as well as promoting indoor air quality by implementing a thorough Green Cleaning Program. To accomplish this level of commitment OFMR uses Green Seal Certified chemicals that meet (GS-37) standard and other environmentally friendly cleaning products. Green Cleaning Standards are used in all Smithsonian Institution buildings and museums. Cleaning products must meet specific criteria regarding their effect on human health and the environment. Green products contain low concentrations of, or no, volatile organic compounds (VOCs), which are chemicals determined harmful to humans and the environment. The paper products are free (PCF), hypo-allergenic, and contain no dyes or fragrances. Paper towels are made from a minimum of 40% post-consumer content, toilet tissue has 20% post-consumer content, and facial tissue has 10% post-consumer content and meets standards GS-09 and GS-01 for products meeting the Green Seal and environmentally safe product requirements. Trash receptacle liners are manufactured with 100% recycled resins with a minimum of 30% post-consumer recycled material. Cleaning cloths and mops are microfiber. Microfiber cloths and mops are revolutionary, environmentally friendly, and an extremely effective way to clean. Selected colors are used to prevent cross-contamination. All new equipment and at least 20% of equipment in meets green cleaning criteria. Vacuum cleaners, carpet extraction and deep cleaning equipment meet the Carpet and Rug Institution standards. All powered floor equipment sound level is less than 70dBA. Propane powered floor equip meets CARB or EPA standards for highefficiency and low emissions and sound level less than 90dBA. Automated scrubbing machines optimize or eliminate the use of cleaning fluids. Battery powered equipment use gel batteries. Powered equipment is ergonomically designed to minimize vibration, noise and user fatigue. Equipment is designed with safeguards (rollers, bumpers) to reduce potential damage to building surfaces. WANT MORE INFORMATION? • • • • • • • Air Resources Board (California Environmental Protection Agency) Carpet And Rug Institute Environmental Choice Environmentally Preferable Purchasing (EPP) – Greening Your Purchase of Cleaning Products: A Guide For Federal Purchasers Green Seal GSA Green U.S. Green Building Council POINT OF CONTACT Business Operations Division Associate Director 202.633.1569 99 Operations Ground Irrigation WHAT DO I NEED TO KNOW? The irrigation systems located on Smithsonian property is controlled by a Maxicom Central Control System computer program located at the Capital Gallery building. The Maxicom system is comprised of several smaller systems located at each museum and garden. The system is responsible for watering the turfgrass and planting beds, as well as supplying the water for any hand watering done with using hoses. The irrigation system is operational from March 1- November 30. During this time period, the computer program runs the irrigation systems on Smithsonian property starting at 1 a.m. and ending by 7 a.m. (Actual start and stop times vary by location). When the irrigation system is operational, monthly inspections are conducted by the irrigation specialist and irrigation instrument mechanic. Daily inspections are to be done by Smithsonian Gardens (SG) staff. Any issues or concerns SG staff has are to be reported to the irrigation supervisor. REMEMBER! The Irrigation Specialist and Landscape Architect should be contacted in advance of any construction activity that will occur on a Smithsonian property when the landscape will be impacted. This will ensure that precautions are taken to prevent the destruction of irrigation components. OTHER USEFUL INFORMATION To be properly prepared and equipped, all irrigation specialists who operate the computerized irrigation system need to be trained in Level 3 Maxicom. Any person who operates any component of the irrigation system manually, or makes repairs, must be certified by an irrigation specialist. 100 POINT OF CONTACT Associate Director SG 202.633.5839 Operations Loading Docks WHAT DO I NEED TO KNOW? Shipments that require assistance from OFMR personnel must be scheduled in advance. OFMR will assist in the loading and movement of all noncontract or/non-exhibit materials for use within each building. Operating hours vary by building. Loading docks are generally in operation Monday through Friday. Note: The handling of special/unique programmatic items may require the use of a contractor. REMEMBER! When working in areas containing hazardous materials, employees are responsible for ensuring safe handling, storage and moving procedures are used. Employees must wear appropriate PPE. When operating a Forklift, truck or any other motorized equipment use of any type of communication device is prohibited. Supervisors Shall: • • Ensure MSDS book is up to date with all chemicals that come through the loading dock. Ensure employees are trained on MSDS procedures in the event a damaged chemical container is delivered or a spill occurs. The following are minimum training requirements to operate a loading dock safely: • • • • • • • • Annual Safe Lifting/Back Injury Prevention Blood Borne Pathogen Training Hazardous Material Training Slips, Trips and Falls Worker Protection Standards Hazard Communications Personal Protective Equipment (PPE) Forklift certification (if a forklift is required) WHY IS THIS IN HERE? Zone Managers shall appoint a Loading Dock Manager (typically an Assistant Building Manager) for their zones. Loading Dock Managers are to delegate responsibilities for oversight of loading dock operations to appropriately trained staff. No deliveries will be made to or materials removed from any (OFMR Managed) SI loading dock unless appropriate OFMR personnel are present to oversee the operation. All deliveries should be accompanied with a Property Receipt. WANT MORE INFORMATION? • POINT OF CONTACT OFMR Deputy Director SD 404 Loading Dock Checklist 101 Operations Material Handling and Storage WHAT DO I NEED TO KNOW? Supervisors shall: • • • • • • Ensure hazard controls detailed in the SI OFEO Safety Manual are implemented; Develop JHA’s as needed; Ensure employees receive training prior to operating and REMEMBER! demonstrate they are competent to operate material handling equipment; All materials handling and storage Allow employees to only operate material handling equipment shall be performed in accordance for which they have been trained/licensed; with the requirements contained in Ensure employees follow all safety requirements; and the SI OFEO Safety Manual. Ensure employees have and use personal protective equipment Be aware of loading dock heights for to include safety shoes and hard hats when moving objects that trucks and equipment exiting and are overhead and goggles when moving liquids that could pose entering i.e. roll backs, dumpsters. a splash hazard. Employees shall: • • • • • Perform material handling operations and operate material handling equipment safely to prevent injury or damage; Inspect and perform safety checks on material handling equipment before each use to ensure equipment is in proper working order and is appropriate for material being handled; Report any deficiencies found during pre-use inspections to supervisor; Not operate material handling equipment for which they have not been trained; and Follow all safety requirements; use required personal protective equipment; and perform their duties safely. To be properly prepared and equipped, employees must have completed appropriate training for any piece of equipment which they use for the handling and/or for the safe lifting of materials. Motorized material handling equipment requires that the operator to have a training certificate/license. Employees servicing material-handling equipment that requires fluids, such as fuels, lubes, hydraulic fluid, or where the employee services batteries, etc., must have HazCom training. WANT MORE INFORMATION? • • • 102 NFPA Standard 505, Powered Industrial Trucks Type Designations, Areas of Use, Maintenance, and Operations OSHA 29 CFR 1910 N, Materials Handling and Storage SI Safety Manual (Chapters 13, Material Handling and Storage ) POINT OF CONTACT OFMR Deputy Director Operations Monitoring Alarms WHAT DO I NEED TO KNOW? FMR has alarms in place for monitoring the following systems: • • • • • HVAC Lighting Elevators Fire Alarms Security Alarms are monitored by three different groups: Primary Operators, the Central Secondary Monitoring Group (CSM), and Zone Alarm Monitoring Stations. Primary Operators review, acknowledge, and respond to all building automation system (BAS) alarms in their respective zones, 24 hours a day, seven days a week. Primary Operators must have fully functioning pagers or cell phones. The Central Secondary Monitoring Group, in an auxiliary capacity, reviews and contacts appropriate personnel in response to unacknowledged BAS alarms during the second and third shifts and during weekends and government holidays excluding delayed openings and closures. REMEMBER! When alarms occur, staff is to act with urgency to correct the problem. Critical alarms will vary by facility and should be prioritized by your supervisor using input from management and the facility customer. When equipment cannot be corrected within a reasonable period of time, notify supervisors and the WMC. Supervisors are to notify the appropriate Zone or Building Manager so that the occupants can be notified if necessary. WANT MORE INFORMATION? • • Alarm Flow Process Charts Work Procedures for Primary Operators, CSM, and ZAMS Zone Alarm Monitoring Stations (ZAMS) provide the shift personnel a personal computer with BAS monitoring software, an internet connection for interactions with the Computerized Maintenance Management System (CMMS), standard word processing and spreadsheet software, a phone, and a call log and directory binders. Zones bear primary monitoring responsibilities. During second and third shift, weekends, and government holidays, CSM will merely support monitoring efforts. The Systems Engineering Division (SED) provides this support during first shift, Monday through Friday, excluding government holidays. POINT OF CONTACT OFMR Deputy Director 103 Operations Mowing Procedures WHAT DO I NEED TO KNOW? Smithsonian Gardens (SG) is responsible for maintaining the turfgrass surrounding the Smithsonian museums located on the National Mall. The period of time during which the turfgrass requires the most care is from early spring through late fall during the turfgrass ‘growing season’. Generally, SG awards an annual contract to a landscape company to maintain the turfgrass during its growing season. SG will perform the mowing operations as required for certain areas such as before or after the times covered by the contract, or in areas not covered by the contract. Before every mowing operation begins, equipment is to be inspected. The staff mechanic services all SG mowing equipment during off-season months to prepare them for the upcoming year. Should any problems occur to any piece of SG equipment during the mowing season, either the SG mechanic or certified turf equipment contractor will perform the necessary work to fix the problem. The staff mechanic services all SG mowing equipment during off-season months to prepare them for the upcoming year. Should any problems occur to any piece of SG equipment during the mowing season, either the SG mechanic or certified turf equipment contractor will perform the necessary work to repair the problem. OTHER USEFUL INFORMATION The contractors are to arrive on site at a time that allows the mowing to be done before 9:00 am. They are to edge curbs and sidewalks as well as string trim planting beds, tree boxes, tree rings, signs, lampposts, or other hardscape materials located in turfgrass areas. If a museum requests that the mowing operation not take place during a certain time, SG will notify the contractor not to perform turfgrass maintenance until the next regularly scheduled visit. If the turfgrass begins to appear unsightly before the next visit, SG will perform the mowing duties. 104 POINT OF CONTACT The Supervisory Horticulturist, Grounds Management Operations 202.633.5028 Operations Reimbursable Support WHAT DO I NEED TO KNOW? Museum, building, or Smithsonian Enterprises (SE) requests for services that occur outside of normal business hours (e.g., for special events or extended summer hours), or for services that are not considered part of normal facilities operations, maintenance, or repairs, will be provided by OFEO employees and/or by mutually approved contract on a cost-reimbursable basis. Service requests shall be prepared in accordance with the provisions of SD 401, Support Services Rate Schedule, and is updated annually. Facility managers are the first point of contact for SI employees who wish to request, coordinate, or schedule facilities services, and for arranging reimbursement for services performed. REMEMBER! Reimbursable Services must be requested and approved through the Building Manager’s office within each zone or department. The Smithsonian Institution provides utilities for concessionaire operations within the museums on a costreimbursable basis. These policies and procedures are in accordance with agreements established between OFEO and SE. The Energy Management Branch of the Systems Engineering Division is the OFMR unit responsible for reimbursable utility metering and billing. WHY IS THIS IN HERE? Reimbursable services can be provided by OFMR staff in accordance to Smithsonian Directive 401. These services may be for Special Event Support or individual custodial, craft (i.e., electrical/plumbing), HVAC or audio visual services. WANT MORE INFORMATION? • • Reimbursable Rates SD 401, Support Services Rate Schedule Utilities Reimbursement POINT OF CONTACT Business Operations Division Associate Director 202.633.1569 105 Operations Service to Smithsonian Enterprises Spaces WHAT DO I NEED TO KNOW? To accomplish the SE mission relating to delivering, expanding, and improving upon high-quality products, media content, and services for the Smithsonian visitors, OFMR recognizes that SE depends on the cooperation of and collaboration with others and the Smithsonian, including OFEO/OFMR staff. OFMR will maintain and keep in a reasonable state of repair those building systems and components necessary to supply basic services such as electricity, water and other utilities to SE spaces. Beyond this maintenance to shares areas or unimproved space, maintenance services are available on a reimbursable basis. Refer to the Reimbursable Support section on the previous page and SD401 for the support service rate schedule. OFMR will ensure utilities are provided and bill SE for utility use using meters or calculations to predict the costs. OFMR is not specifically resourced to provide cleaning and labor services with SE space. The specific locations OFMR provides un-reimbursed O&M services to are noted in Services to SE. WANT MORE INFORMATION? • • • 106 Un-reimbursed service locations Reimbursable Rates SD 401, Support Services Rate Schedule Utilities Reimbursement POINT OF CONTACT Business Operations Division Associate Director 202.633.1569 Operations Snow and Ice Removal WHAT DO I NEED TO KNOW? The Snow and Ice Plan shall be implemented and coordinated by the Associate Director, Smithsonian Gardens (SG), the Grounds Manager, Grounds Management Operations, or the designated Snow Plan Coordinator (SPC). Most of the detailed responsibilities assigned in the snow removal plan can and should be accomplished during normal working hours. However, it may be necessary, depending on conditions, for REMEMBER! SG to implement a portion of the plan prior to, or after normal tour of duty hours. It is the Secretary’s desire to open all museums and support SG will provide access on sidewalks (prior to opening hours), and parking lots facilities quickly after each (prior to 7 a.m.). Access must also be available for emergency equipment such snow event. Please plan to as fire, ambulance, etc. Fire hydrants will be kept open around museums. begin clearing all areas soon SAFETY IN SNOW REMOVAL OPERATIONS-SG will provide training to OFMR after the snow begins falling. Building Management Staff at scheduled sessions during the months of October and November. The main focus of this training will be to identify and review potential safety hazards associated with snow removal operations including the review of a Job Hazard Analysis, equipment operation, proper use of ice melting chemicals and cold exposure (Chapter 43 OSHEM Safety Manual). The SG/SPC Jeffrey Schneider, Grounds Manager, Grounds Management Operations (GMO), located in the Capital Gallery building, Suite 3300, phone 633-5028, shall be the reporting point for the SG snow and ice removal crew. Jeffrey Schneider, Grounds Manager GMO (202-633-5028) will also serve as the overall coordinator of the various Zone Manager/Building Manager snow removal operations in the various zones. Zone Managers, Building Managers, and OPS Managers will be notified no later than 1:00PM of the day preceding a snow event of the schedule of SG staff arrivals, based on the most current weather forecasts at that time. Zone Managers, Building Managers and OPS Managers will schedule their staff, and notify all related offices accordingly. The SPC(s) shall be in charge of snow and ice operations during regular working hours, off-duty hours, Saturdays, Sundays, holidays, and during executive dismissal. Jeffrey Schneider will notify the OFMR Work Management Center line (633-1560), Zone Managers, the OPS 24 hour line 202-633-3988, NASM OPS Control (202) 633-3977 and NMNH OPS Control (202) 633-2086 of any changes to the scheduled hours during weekends and holidays. The SPC will notify OPS of scheduled plans and when snow removal employees are scheduled to arrive early due to forecasted weather reports and prior to the actual arrival of the storm. It will then be the responsibility of the SPC to contact the needed personnel, equipment operations, and a mechanic in case of equipment failure as dictated by prevailing weather conditions. The Grounds Manager, GMO will also notify all Zone Managers to ensure the Zone Snow Plan is implemented and assigned Zone personnel are contacted. During off-duty hours, it is the responsibility of the Night Manager (NM) for Office of Protection Services (OPS) 202-357-3116 to survey the weather situation, noting when the District of Columbia snow emergency plan goes into effect; or any hazardous conditions for pedestrians or vehicles, such as a half inch of snow, icy sidewalks, ramps, roadways, or parking lots. The OPS 24 hour Central Information Center line can be reached at 202-6333988 or 202-357-3116. The NM will call the SPC Jeffrey Schneider (202-439-5630) as soon as he/she notes any of the above conditions at the SI. If the SPC is not available, then the NM will contact the Alternates. The NM will continue to call until he/she 107 Operations Snow and Ice Removal (cont’d) reaches an available Alternate. The Alternate SPCs are: Brett McNish (202-438-5085), Jonathan Kavalier (202-439 5629), Stanley Hilton (202-438-6199), Randy Dudley (202-439-5632), Vickie DiBella (202-439-5627), Barbara Faust (202-438-1824). Home phone numbers listed at the beginning of the Snow and Ice Removal plan should be called if no contact is made on these cellular numbers. The NM will also contact the Security Office at NMNH, NASM, NMAH, and the Garber Facility to ensure that access is available to parking lots and loading dock areas for snow removal personnel to retrieve stored materials. During times of special events, such as the Presidential Inauguration, when security requires the involvement of officers from other agencies or the Secret Service, this snow removal plan must be coordinated and be part of the security planning for these events. Procedures for Operable Bollards The Office of Facilities Management and Reliability (OFMR) must contact OPS Central Information Center (CIC) who will contact the Night Manager to initiate planning for OPS assistance during snow events. A four foot space between the bollards provides ample room for snow blowers or manual snow removal. OPS must be notified in the event that OFMR equipment exceeds this size, and/or requires lowering of the bollards for snow removal. During the cold weather season, all security locks will be removed from the manual operable bollards. OPS Managers will be notified no later than 3:00pm on the day preceding a snow event of scheduled Smithsonian Gardens (SG) staff arrivals, based on the most current weather forecast at the time. The Snow Plan Coordinator (SPC) will notify OPS of scheduled plans and when snow removal employees are scheduled to arrive early due to forecasted weather reports and prior to the actual arrival of the storm. OPS Managers will ensure that a list of SPC phone and cell numbers is available in each unit control room. During Normal Security Operating Procedures (No National Threats Issued). Upon request of an authorized OFMR staff, all manual bollards will be lowered (prior to 7:00am) to allow Smithsonian Gardens staff access. All mechanically operated bollards will be lowered as needed to provide access. OFMR staff will be responsible for contacting OPS when work has been completed, so bollards can be raised to the armed/locked position. During Elevated Threat Alert: Warns of a credible terrorist threat against the United States Upon request by an authorized OFMR staff, an officer(s) will be dispatched with a vehicle. The officer will lower the manual bollards and once OFMR staff has been given access, the officer will utilize the vehicle to block the area while snow removal is being conducted. Once work has been completed the officer will raise the bollards to the armed/locked position. 108 Operations Snow and Ice Removal (cont’d) During Imminent Threat Alert: Warns of a credible, specific, and impending terrorist threat against the United States. Bollards will not be lowered for snow removal or any other vehicular access. Threats during this alert period will be of short duration. During snow and ice events building steps, stairwells, and building decks at all buildings will be the responsibility of the Building Managers and their assigned labor force. Building Managers should coordinate with the SPC to ensure an efficient and safe operation. When the SPC has completed the removal of snow from assigned sidewalks, ramps, and parking lots, the crews under his/her direction will aid Building Managers in cleaning steps, ramps, and decks. Liquid deicers can be applied to main steps as a pre-event application at the request of facility management. (Pre-event applications are dependent on the accuracy of weather forecasts. Building managers should note that there will be some temporary discoloration of concrete and granite surfaces when applying chemical deicers. The surfaces appear wet. Other Important Safety Information. This procedure involves the usage of several forms of motorized equipment. HSD and other OFMR employees are trained on how to use these forms of equipment safely in a public environment. All employees are to follow all safety guidelines and wear appropriate personal protective equipment when operating equipment. OTHER USEFUL INFORMATION During snow and ice events building steps, stairwells, and building decks at all buildings are the responsibility of the Building Managers and their assigned labor force. Building Managers should coordinate with the SPC to ensure an efficient and safe operation. When the SPC has completed the removal of snow from assigned sidewalks, ramps, and parking lots, the crews under his/her direction will aid Building Managers in cleaning steps, ramps, and decks. Non-corrosive liquid deicers can be applied to main steps as a preevent application at the request of facility management. Pre-event application effectiveness is dependent on the accuracy of weather forecasts. • Snow and Ice Removal Snow Plan POINT OF CONTACT Grounds Manager 202 633 5028 109 Operations Tools and Equipment Inspections WHAT DO I NEED TO KNOW? Safe use of tools and equipment is everyone’s responsibility. Employees must: • • • • • • Know operating, inspection, and maintenance instructions and warnings provided in the manufacture’s operating manual. Inspect equipment and tools before use, e.g. check the air pressure in the tire, the condition of the belts and all fluid levels per manufacturer’s requirements. Not operate equipment or tools if in need of repair. Be certain that the equipment and tools are repaired before they are used again. Use attachments for intended purposes only. Make sure that the equipment is properly equipped with the appropriate safety precautions such as guards. (On motorized equipment, the load back-rest must be rated properly for the load to be transported. REMEMBER! Employees are to read and understand the O&M Manual for each piece of equipment before operating it. All persons using tools have the responsibility to be safe and inspect all tools before and after use. WHY IS THIS IN HERE? All OFMR employees must properly inspect their tools and equipment for any defects or flaws before and after use for any defects or flaws. If any defects are discovered, such as cracks, chips, worn handles, frayed electric cords, bad guards, etc., report the defects to your immediate supervisor promptly. Do not use tools or equipment that are defective as it may lead to injuries or damage to SI property. WANT MORE INFORMATION For additional information on tool and equipment inspections, consult your immediate leader or supervisor. 110 POINT OF CONTACT OFMR Safety Manager 202.633.4581 Operations Tree Care WHAT DO I NEED TO KNOW? The Smithsonian tree care program is in place to increase the vitality and health of Smithsonian trees, resulting in a safer environment. Proper tree health reduces the chances of tree failure (broken branches, fallen trees, etc.), but does not preclude tree failure from happening. Smithsonian Gardens (SG) is responsible for maintaining the trees surrounding the Smithsonian museums in the Washington D.C. area. This is a year round endeavor, requiring constant monitoring. Generally, SG awards a yearly contract to a local tree care company to maintain specific trees. Nearly all of the trees on the Smithsonian Institution (SI) grounds are located in areas of high visitation, traffic, and activity. Conducting tree care operations under these conditions requires the utmost attention to safety and the ability to coordinate with Smithsonian Gardens, Museum and Security staff. Smithsonian Gardens Responsibilities: SG staff assigned to specific areas, buildings or museums are responsible for the following: • • • • • • • General care, watering, fertilization of all trees within area of responsibility. Monitoring of pests, diseases, and damage of trees. Evaluating health and general needs of trees. Shaping and shearing of evergreen trees. Light pruning including most work that can be done with pruners, hand saws, pole pruners, etc from the ground or on ladders less than 9’ tall. Notifying Tree Contract COTR of any maintenance or emergency contract tree work needed. Emergency light ground work associated with mitigating storm damage and/or emergency hazards associated with trees. Typically these hazards would be associated with branches that have a diameter of less than 10” and that have completely fallen to the ground. (This usually requires the use of chainsaws. Only staff trained in the proper use of chainsaws may do this work.) SG Tree Contract COTR is responsible for the following: • • • • • • • • • • Coordination of needed tree maintenance including heavy pruning, crown cleaning, corrective pruning, etc. Monitoring trees for disease as well as coordinating the collection of samples for testing. Coordination of the removal of hazards associated with trees and the removal of stumps. Coordination of mitigating storm damage and/or emergency hazards associated with trees. Coordination of large scope tree fertilization applications. Coordination of tree spading activities not covered under specific projects. Performing regular inspections with contractor to determine maintenance requirements. Monitoring work of contractor. Ensuring paperwork is submitted and filed for all work performed. Yearly inventory and written tree assessment. 111 Operations Tree Care (cont’d) Tree Contract Specific Procedures The contract is intended to augment the in-house work forces of the Smithsonian Gardens. The contractor will be called upon to perform tree maintenance tasks beyond the capabilities of the in-house work forces. The sites covered under this contract include the grounds of the 11 museums and surrounding display gardens located on the National Mall. Additionally, the Donald W. Reynolds Center (Patent Office Building), the Anacostia Community Museum and sites in Maryland including the Museum Support Center, Cultural Resources Center for the National Museum of the American Indian and the Garber Facility. In the event of tree failure(s) that results in the impediment of pedestrian traffic on any sidewalk, roadway, parking lot, or other surface; or creates an immediate hazard with the potential to cause damage to any person, property, building or hard surface, or existing plants; or impedes the regular operations of the Smithsonian Institution museums, the contractor agrees to have a crew of adequate personnel respond to abate the hazardous situation within 4 hours of contact from the COTR. The COTR will determine what tree failure(s)/hazardous condition(s) require an immediate response and is considered an emergency. The contractor will remain on the site until the COTR has determined that the hazardous situation or impediment has been resolved or that the regular operations of the museum can continue. The contractor will return within 24 hours to complete any remaining work. In the event of a tree failure or emergency notify the following: OPS for building OFMR Work Management Center (202) 633-1560 SG Grounds Manager- Jeff Schneider (202) 439 5630 During an emergency, the Grounds Manager and the Tree Contract COTR will determine whether the situation can be mitigated by the HSD workforce or the tree contractor. In most cases, the tree contractor will be called in by the COTR immediately after notification of a situation or emergency. POINT OF CONTACT: Grounds Manager 202 633 5028 112 Operations Vehicle Operations WHAT DO I NEED TO KNOW? All OFMR drivers must have a valid United States driver’s license to operate a government vehicle. Additionally, any OFMR employee whom operates vehicles as a primary function of his/her job will complete the National Safety Counsel Defensive Driver’s Course. Drivers can sign up for the course by calling the OFMR Transportation Office and making arrangements. Supervisors are responsible for retaining appropriate records and maintaining the dates of the training. In the event of a vehicle accident, if there are serious injuries, immediately call 911 for an ambulance and Police. Call 311 for Police assistance if no injuries are involved, and contact your immediate supervisor as soon as possible. The supervisor of the employee that had the accident should notify SI Risk Management as soon as possible. Do not leave the SI vehicle unattended if uninjured. If the SI vehicle is disabled, call the Vehicle Repair Shop for towing assistance. Employees must complete the accident form within two working days. REMEMBER! The Vehicle Repair Shop’s hours are from 7:30 am to 4:00 pm Monday through Friday. If an accident occurs outside Shop hours call M&N Towing at 301.423.4206. WHY IS THIS IN HERE? The Vehicle Repair Shop provides vehicle maintenance to the SI Fleet. The shop also provides road service support in and around the Washington DC area. If an operator of a SI vehicle feels that the vehicle is in need of maintenance, inform your immediate supervisor and the supervisor should call the Vehicle Repair Shop for advice and to schedule a time to take the vehicle to the shop for maintenance. WANT MORE INFORMATION? • SI Transportation POINT OF CONTACT Transportation Supervisor 301-238-1860 113 Appendices A - Acronyms B - Resources/References C - Forms D - PT&I Technologies E - Smithsonian Directives (SD) F - Sample Statement of Work 114 Appendix A Acronyms AAG A/E A/C APPA ASHRAE ASME AST AV AWS AZFA BAS BGE BM BMAR BOMA BPA BSW CAD CMI CMMS CSM CFR COTR CRV DASHO DM ECC EMCS EMZ EO EOC EPA EPM FAR FASAB FC Architects of American Gardens Architect and Engineer Air Conditioning Association of Higher Education Facilities Officers American Society of Heating, Refrigerating and A/C Engineers American Society of Mechanical Engineers Above Ground Storage Tank Audio Visual American Welding Society Aquarium and Zoo Facilities Association Building Automation System Baltimore Gas and Electric Building Manager Backlog of Maintenance and Repair Building Operations Maintenance Association Blanket Purchase Agreement Building Service Workers Computer Aided Design Cleaning Management Institute Computerized Maintenance Management System Central Secondary Monitoring Group Code of Federal Regulations Contracting Officer’s Technical Representative Current Replacement Value Designated Agency Safety and Health Official Deferred Maintenance Emergency Command Center Energy Monitoring & Control System East Mall Zone Executive Order Emergency Operations Center Environmental Protection Agency Electrical Preventive Maintenance Federal Acquisition Regulation Federal Accounting Standards Advisory Board Facility Center FCA FCI FM FPCP FTE FY GAO GMO GPZ GSA HAZMAT HCME HSD HVAC HVS IFMA IAMFA IDP ITM JHA KPI LCCA LCD LEED LOE LO/TO LP MAC M&R MCE METR MOA MSDS NAPE NASM NEC Facility (Facilities) Condition Assessment Facility Condition Index Facility Management Fall Protection Competent Person Full Time Equivalent Fiscal Year Government Accountability Office Grounds Maintenance Operations Gallery Place Zone General Services Administration Hazardous Material Horticulture, Collection, Management and Education Horticulture Services Division Heating, Ventilating, and Air Conditioning High Voltage Shop International Facility Management Association International Association of Museum Facility Administrators Individual Development Plan Inspection, Testing and Maintenance Job Hazard Analysis Key Performance Indicators Life Cycle Cost Analysis Liquid Crystal Display(s) Leadership in Energy and Environmental Design Level of Effort Lock Out/Tag Out Learning Path Maintenance Action Code Maintenance and Repair Motor Circuit Evaluation Management Evaluation and Technical Review Memorandum of Agreement Material Safety Data Sheet National Association of Power Engineers National Air and Space Museum National Electric Code 115 Appendix A Acronyms NFC NFPA NFPC NIST NMAH NMNH NMAI NMZ O&M OC OCIO OCon OEDC OFEO OFMR OMB OPD OPPM OPS OSHA OSEP OSHEM PAI PC PdM PM POC PPE PT&I QA QAE QC RAC RAP RBIT 116 National Finance Center National Fire Protection Association National Fire Protection Code National Institute of Standards and Technology National Museum of American History National Museum of Natural History National Museum of the American Indian North Mall Zone Operations and Maintenance Office of the Comptroller Office of the Chief Information Officer Office of Contracting Office of Engineering, Design and Construction Office of Facilities Engineering and Operations Office of Facilities Management and Reliability Office of Management and Budget Organizational Performance and Development Office of Procurement and Property Management Office of Protection Services Occupational Safety and Health Administration Office of Special Events and Protocol Office of Safety, Health and Environmental Management Permit Authorizing Individual Priority Code Predictive Maintenance Preventive Maintenance Point of Contact Personal Protective Equipment Predictive Testing & Inspection Quality Assurance Quality Assurance Evaluator Quality Control Risk Assessment Code Rotational Assignment Program Routine Building Inspection Team RCI RCM RCRA SBV SCI SD SE SED SERC SI SIA SIL SIP SMRP SMZ SOP SOW SPC SPS SR SUZ SWO TAM UNWZ USRO UST WMC WMZ WO ZAMS ZM Roof Condition Index Reliability Centered Maintenance Resource Conservation & Recovery Act Smithsonian Business Venture System Condition Index Smithsonian Directives Smithsonian Enterprises Systems Engineering Division Smithsonian Environmental Research Center Smithsonian Institution Smithsonian Institution Archives Smithsonian Institution Libraries Smithsonian Institution Press Society of Maintenance Reliability Professionals South Mall Zone Standard Operating Procedures Statement of Work Snow Plan Coordinator Smithsonian Photographic Services Service Request Suitland Zone Service Work Orders Total Asset Management Upper Northwest Zone (Zoo) Utility Systems Repair Operations Underground Storage Tank Work Management Center West Mall Zone Work Order Zone Alarm Monitoring Station Zone Managers Appendix B Resources/References • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 29 CFR 1926: Safety & Health for Construction http://www.osha.gov/pls/oshaweb/owastand.display_standard_group?p_toc_level=1&p_part_number=1926 Accountable Property Officer and Property Custodian Training http://prism.si.edu/ocfo/ocon/docs/property/Property_Managment/APO_and_PC_Training_Guide_9-09-11.pdf Air Resources Board (California Environmental Protection Agency) - http://www.arb.ca.gov/ Alarm Flow Process Charts - http://ofeo.si.edu/offices/ofmr/systems/bas.asp American Society of Heating, Refrigerating and Air-Conditioning Engineers - http://www.ashrae.org/ Asbestos Abatement – OSHEM Document Asset Information - https://collab.si.edu/sites/OUSFAOFEO/OFEOSED/WMC/Building%20Equipment%20Asset%20Management/default.aspx ASME Code B31.1 (Pressure Piping) - http://catalog.asme.org/Codes/PrintBook/B311_2007_Power_Piping.cfm ASME Section I (Power Boiler) - http://www.asme.org/Codes/Section_I_Power_Boilers.cfm Association of Higher Education Facilities Officers (APPA) - http://www.appa.org/ Audio Visual - http://ofeo.si.edu/offices/ofmr/mss/av/index_av.asp Balanced Scorecard Institute - http://www.balancedscorecard.org/ Building Operations Maintenance Association (BOMA) - http://www.boma.org/Pages/default.aspx (©2011) Carpet And Rug Institute - http://www.carpet-rug.org/ Clean Air Act - http://www.epa.gov/air/caa/ Code of Federal Regulations http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&tpl=%2Findex.tpl Critical Building Systems Inspection Plans - OFMR shared drive in Critical System Drawing folder Current Project’s List - OFMR shared drive Design and Construction (OEDC) - http://ofeo.si.edu/offices/oedc/OEDC%20Administration.asp Disaster Management Plans (by building) - http://ops.si.edu/disasterpreparedness.html District Department of the Environment - http://ddoe.dc.gov/ddoe/site/default.asp Electronic Data Management System - http://edmssql/default.asp (© Copyright 2008 ColumbiaSoft Corporation) Energy Policy Act 2005 - http://www1.eere.energy.gov/femp/regulations/epact2005.html Environmental Choice - http://www.environmentalchoice.com/en/certified/ Environmentally Preferable Purchasing (EPP) – Greening Your Purchase of Cleaning Products: A Guide For Federal Purchasers - http://www.epa.gov/epp/pubs/cleaning.htm Executive Order 13327 – Federal Real Property Asset Management – 2004 http://edocket.access.gpo.gov/2004/pdf/04-2773.pdf Executive Order 13423, Strengthening Federal Environmental, Energy and Transportation Management http://ofee.gov/eo/eo13423_main.asp FacilityCenter - http address is https://si-fmsapps.si.edu:8443/fclogin/authenticationGate?serviceUrl=/ FacilityCenter Instructions - http://prism.si.edu/ocio/fms/ FacilityCenter Reports - KPI reports on W: drive /KPI folder Facility Condition Assessment Report FY2010 – http://ofeo.si.edu/offices/ofmr/systems/docs/System_monitoring/Deferred%20Maintenance%20Final%202-1208%20(2).pdf Facilities Project Management Handbook http://ofeo.si.edu/offices/oppm/docs/FPMH%20Manual%20Final%2003.26.07c.pdf Generator Bi-Weekly Run Tests – SOP https://collab.si.edu/sites/OUSFA-OFEO/OFEO-SED/HV/gen/default.aspx Green Seal – www.greenseal.org/ GSA Advantage - https://www.gsaadvantage.gov/advgsa/advantage/main/start_page.do GSA Green - http://www.gsa.gov/Green 117 Appendix B Resources/References • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 118 Handbook for the “Duty Electricians” - OFMR shared drive Handbook for the “Duty Plumbers” - OFMR shared drive Highlights of GAO-05-369 - http://www.gao.gov/new.items/d05369.pdf (April 2005) HSD Garden Artifacts - http://sirismm.si.edu/siris/aagtop.htm Individual Development Plan, IDP Form - http://ofeo.si.edu/offices/ofmr/docs/IDP.pdf International Safety Equipment Association http://www.safetyequipment.org/ Job Hazard Analysis Johnson Controls - http://www.johnsoncontrols.com/publish/us/en.html Maintenance Action Code (MAC) Maintenance News Website - http://www.maintenance-news.com/ (© Copyright 2003-2010 NetexpressUSA Inc.) Making Small Purchases - http://prism.si.edu/ocfo/ocon/ocon_forms.htm Maryland Department of the Environment - http://www.mde.state.md.us/ National Emission Standards for Hazardous Air Pollutants http://www.epa.gov/oecaerth/monitoring/programs/caa/neshaps.html National Fire Protection Association - http://www.nfpa.org/ National Institute for Certification in Engineering Technologies - http://www.nicet.org/ NFPA 70, National Electrical Code - http://www.nfpa.org/aboutthecodes/AboutTheCodes.asp?DocNum=70 NFPA 70E - Standard for Electrical Safety in the Workplace http://www.nfpa.org/aboutthecodes/AboutTheCodes.asp?DocNum=70E NFPA Standard 505, Powered Industrial Trucks Type Designations, Areas of Use, Maintenance, and Operations http://www.nfpa.org/aboutthecodes/AboutTheCodes.asp?DocNum=505 NFPA 110: Standard for Emergency and Standby Power Systems http://www.nfpa.org/aboutthecodes/AboutTheCodes.asp?DocNum=110&cookie%5Ftest=1 Notifier - http://www.notifier.com/ NY State Department of Environmental Conservation - http://www.dec.ny.gov/ OCIO HEAT System - http://prism2.si.edu/SIOrganization/OCIO/ITSupport/Pages/Help_Desk.aspx OCON Estimating Procedures - http://ofeo.si.edu/offices/oedc/coste/index-coste.asp OEDC Project Flow Chart – http://ofeo.si.edu/offices/oppm/docs/FPMH%20Manual%20Final%2003.26.07c.pdf OEDC Project Submittal Request (SI Form 2773) - http://ofeo.si.edu/offices/oppm/docs/Form_2773.pdf OFEO Capital Plan: Prism Homepage Under Reports - http://ofeo.si.edu/ OFEO Design Codes & Standards - http://ofeo.si.edu/design/dm_guide/index.htm OFEO Maintenance Plan: Prism Homepage Under Reports - http://ofeo.si.edu OFEO Security Handbook - http://ops.si.edu/ Office of Facilities Engineering and Operations (OFEO) - http://ofeo.si.edu/ Office of Facilities Management and Reliability (OFMR) - http://ofeo.si.edu/offices/ofmr/index_ofm.asp Office of Planning and Project Management (OPPM) - http://ofeo.si.edu/offices/oppm/index-oppm.asp OFMR Confined Space Entry Program http://ofeo.si.edu/offices/ofmr/mss/safety/docs/OFMR%20Confined%20Space%20Program.pdf OFMR Confined Space Entry Plan- Within DC http://ofeo.si.edu/offices/ofmr/mss/safety/docs/Confined%20Space%20Entry%20Plan-%20Within%20DC.pdf OFMR Confined Space Rescue Plan- Within DC http://ofeo.si.edu/offices/ofmr/mss/safety/docs/Confined%20Space%20Rescue%20Plan-%20Within%20DC.pdf Appendix B Resources/References • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • OFMR Confined Space Entry & Rescue Plan – Outside of DC http://ofeo.si.edu/offices/ofmr/mss/safety/docs/Confined%20Space%20Entry%20&%20Rescue%20Plan%20Outside%20of%20DC.pdf OFMR Electrical Safety Program - http://ofeo.si.edu/offices/ofmr/mss/safety/index_safety.asp OFMR Job Hazard Analysis - http://ofeo.si.edu/offices/ofmr/mss/safety/safety_jha.asp OFMR Learning Path - OFMR shared drive in the Training folder OFMR Purchases, Travel & Reimbursement Manual - https://collab.si.edu/sites/OUSFAOFEO/OFRMDocs/Operations%20and%20Maintenance%20Manual/OFMR%20Purchasing_Travel_Reimbursement% 20Manual_2006.doc OFMR Safety - LO/TO - http://www.ofeo.si.edu/safety_health/Safety_manual/Chapter_12.asp OFMR Safety - Permits http://prism2.si.edu/Support/SafetyHome/Lists/Safety%20Office/AllItems.aspx OFMR Safety - PPE (Gloves) - http://ofeo.si.edu/offices/ofmr/mss/safety/docs/ppe_%20chem_glove_chart.pdf Operations KPIs - OFMR shared folder labeled “Monthly Activity Report” OPS Handbook (Chapter 10) http://ofeo.si.edu/security/Security%20Handbook/SecurityHandbook.Rev11April2008.pdf OSHA 29 CFR 1910 N, Materials Handling and Storage http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=10130 OSHA 3071 Job Hazard Analysis - http://www.osha.gov/Publications/osha3071.pdf ( 2002 REVISED) OSHA -Fall Protection Standards - http://www.osha.gov/SLTC/fallprotection/standards.html OSHA PPE Website - http://www.osha.gov/SLTC/personalprotectiveequipment/ OSHA Safety & Health Topics - http://www.osha.gov/SLTC/index.html OSHA Standard 29 CFR 1910.147: LO/TO http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9804 OSHEM - http://www.ofeo.si.edu/safety_health/oshem_home.asp OSHEM Burn and Impairment Forms - http://ofeo.si.edu/safety_health/safety_manual_toc.asp OSHEM Personal Protective Equipment – OSHEM Safety Manual Chapter 12 OSHEM Safety Manual - http://www.ofeo.si.edu/safety_health/Safety_manual/safety_manual_toc.asp Personal Property Management Manual http://ofeo.si.edu/offices/ofeo/docs/ofeo_personal_property_training_manual.pdf Personal Property Training for OFEO Property Custodians - http://prism.si.edu/ocfo/ocon/ocon_forms.htm Personnel Actions - OFMR shared drive in the Admin SOP folder Real Property Inventory - http://www.wbdg.org/om/rpi.php Reimbursable Rates, SD 401, Support Services Rate Schedule - http://prism.si.edu/opmb/pdf/SD401appH.pdf Reliabilityweb.com Network - http://reliabilityweb.com/ Resource Conservation and Recovery Act - http://www.epa.gov/epawaste/laws-regs/index.htm Resource Leveling - OFMR shared drive Safety Health and Environmental (OSHEM) - http://www.ofeo.si.edu/safety_health/oshem_home.asp SD 109 Disaster Management Program (Appendix H) - http://prism.si.edu/opmb/pdf/SD109.pdf SD 315, Personal Property Management Manual – http://prism.si.edu/ocfo/ocon/docs/policy/sd_315_personal_property_management_manual_(8-25-11).pdf SD 404 Loading Dock Checklist - http://prism.si.edu/opmb/pdf/SD404.pdf ( 11/14/06) SD 410 Review Process - http://prism.si.edu/opmb/pdf/SD410.pdf Security (OPS) - http://ofeo.si.edu/security/index-sec.asp SED Roof Management - OFMR shared drive in SED folder SG Garden Furnishings – http://www.gardens.si.edu/collections-research/furnishings-artifacts.htm SI Drawing Repository - http://ofeo.si.edu/facilities/index-fac.asp SI Safety Manual - http://www.ofeo.si.edu/safety_health/safety_manual_toc_pub.asp SI Transportation - http://ofeo.si.edu/offices/ofmr/mss/transportation/trans.asp Siemens - http://www.usa.siemens.com/en/ 119 Appendix B Resources/References • • • • • • • • • • • • • • • • • • 120 Smithsonian COTR Training/Handbook - http://prism.si.edu/ocfo/ocon/training/TRAINING_FY_2012.htm Smithsonian Institution Disaster Management Program Employee Handbook - http://ops.si.edu/ Snow and Ice Removal Snow Plan - http://ofeo.si.edu/offices/ofmr/mss/horticulture/snow.asp Solicitation of Bids Process - http://ofeo.si.edu/offices/oppm/docs/FPMH%20Manual%20Final%2003.26.07c.pdf Solid Waste Disposal Act - http://www.epa.gov/osw/conserve/tools/cpg/pdf/rcra-6002.pdf Sustainable Federal Facilities: A Guide to Integrating Value Engineering, Life-Cycle Costing, and Sustainable Development. Federal Facilities Council Report #142 - http://www.wbdg.org/ccb/SUSFFC/fedsus.pdf System Engineering Division Home Page - http://ofeo.si.edu/offices/ofmr/systems/bas.asp Training Calendar - OFMR shared drive in Training folder U.S. Green Building Council - www.usgbc.org Utilities Reimbursement - http://ofeo.si.edu/offices/ofmr/systems/energy.asp VESDA - http://www.vesdawholesale.com/ (© ICS 2008) Virginia Department of Environmental Quality - http://www.deq.state.va.us/ WebTA Tutorial - http://prism.si.edu/erp/timelabor/webtafaq.asp Whole Building Design Guide - http://www.wbdg.org/om/om_manual.php ( 11/09/2011) Whole Building Design Guide - Life Cycle Cost Analysis (LCCA) 2008 Report by the National Institute of Standards and Technology(NIST) – http://www.wbdg.org/resources/lcca.php (06/28/2010) Whole Building Design Guide: Commissioning – http://www.wbdg.org/project/buildingcomm.php (06/11/2012 Work Management Center – https://collab.si.edu/sites/OUSFA-OFEO/OFEO-SED/WMC/default.aspx Work Procedures for Primary Operators, CSM, and ZAMS – OFMR shared drive Appendix C Forms PERMIT Confined Space Entry http://ofeo.si.edu/offices/ofmr/mss/safety/docs/Confined%20Space%20Entry%20Permit.xls Fire System Impairment http://ofeo.si.edu/offices/ofmr/mss/safety/docs/Fire%20System%20Impairment%20Permit.xls Hot Work http://ofeo.si.edu/offices/ofmr/mss/safety/docs/Hot%20Work%20Designated%20(Fixed%20Area)%20Permit.xls Hot Work (Designated) Fixed Area http://ofeo.si.edu/offices/ofmr/mss/safety/docs/Hot%20Work%20Designated%20(Fixed%20Area)%20Permit.xls LO/TO SOP Lock Out/Tag Out http://ofeo.si.edu/offices/ofmr/mss/safety/docs/OFMR%20LOTO%20Program%20(v4).xlsm FORMS; SAFETY PPE Safety Glasses http://ofeo.si.edu/safety_health/docs/SI-480_safety_glasses.pdf Safety Shoes http://ofeo.si.edu/safety_health/docs/safety_shoes.pdf Respirator http://ofeo.si.edu/offices/ofmr/mss/safety/docs/si_resp_form.pdf FORMS; OTHER SAFETY Injury Statement (Employee) http://ofeo.si.edu/offices/ofmr/mss/safety/docs/employee_injury_statement_form.pdf Witness Statement http://ofeo.si.edu/offices/ofmr/mss/safety/docs/witness_statement_form.pdf Unsafe/Unhealthful Employee Complaint http://ofeo.si.edu/offices/ofmr/mss/safety/docs/Unsafe.Unhealthful.doc SI-2120; Occupational Injury/Illness Report & Ca-1; Notice of Traumatic Injury & Claim (Initiated by the Supervisor in AIRS) http://ofeo.si.edu/safety_health/airs.asp Safety Orientation http://ofeo.si.edu/offices/ofmr/mss/safety/docs/form_safety_orientation.pdf CA-2 http://www.dol.gov/esa/owcp/regs/compliance/ca-2.pdf 121 Appendix C Forms CA-10 OPM Web Page for Additional Forms http://www.dol.gov/esa/owcp/regs/compliance/ca-10.pdf CA-16: Authorized Payment for Medical Treatment (restricted form) CA-17: Duty Status Report http://www.dol.gov/esa/owcp/regs/compliance/ca-17.pdf CA-20 http://www.dol.gov/esa/owcp/regs/compliance/ca-20.pdf OFMR Confined Space Reclassification Form http://ofeo.si.edu/offices/ofmr/mss/safety/docs/Permit-Required-Confined-Space-Reclassification.docx OSHA Form 300: Log of Federal Occupational Injuries and Illnesses http://www.osha.gov/recordkeeping/new-osha300form1-1-04.pdf SI 3712: Smithsonian Vehicle Accident Report http://prism.si.edu/pdf/siforms/SI-3712-VehicleAccident-ReportForm-Fillable.pdf SI 2773: OEDC Project Submittal Request http://ofeo.si.edu/offices/oppm/docs/Form_2773.pdf New Asset Inventory Form OFMR Shared Drive 122 Appendix D PT&I Technologies Airborne Ultrasound uses equipment that senses high frequency sounds produced by air/gas leaks, electrical emissions and mechanical operations. The test equipment translates these sounds down into the audible range by an electronic process called heterodyning where they are heard through headphones and observed as intensity increments, typically decibels, on a display panel. In addition, the heterodyning process enables users to record sounds either on-board the instrument equipped for this process or by connecting an airborne ultrasound detector to a recording device. These recorded sounds can then be used for sound analysis in spectral analysis software. The Smithsonian Institution currently uses the airborne ultrasound technology to conduct mechanical and electrical inspections in addition to airborne leak surveys of compressed air systems, gas, steam, and negative pressure (vacuum) systems. Infrared Thermography (IR) is the process of acquisition and analysis of thermal information from non-contact thermal imaging devices. Thermography means ‘writing with heat”, just like photography means “writing with light”. The picture that is generated is called a thermogram or thermal image. “Infrared” is what makes it non-contact. OFMR currently uses infrared thermography to conduct non-destructive testing of our electrical and mechanical systems as well as conducting building envelope, roofing and water intrusion surveys. Laser Shaft Alignment is a sophisticated technology used to determine the collinear condition (alignment) of the pump and motor shafts. Laser alignment is used to correct the offset and angularity (misalignment) of the shafts. The Smithsonian Institution currently uses laser shaft alignment to precisely align all pumps and motor shaft assemblies. Laser Sheave Alignment is the process of mounting a tool magnetically against the inside of a sheave (pulley) and targets against the face of the opposite sheave. The laser–line projected from the end of the tool into the targets allows the user to quickly ascertain and correct angular and offset misalignment between the pulleys. The Smithsonian currently uses laser sheave alignment to precisely align all belt-driven equipment. Motor Circuit Analysis (MCA) is a sophisticated testing and analysis technique used to determine the condition and detect hidden anomalies in the motor power circuit before catastrophic motor failure can occur. Results of the test are used to schedule additional testing and/or motor repair or replace before critical outages impact safety and/or mission. Failure to follow recommendations may result in system outage, fire, and/or injury. Oil Analysis is the routine activity of analyzing lubricant properties and suspended contaminants for the purpose of monitoring and reporting timely, meaningful and accurate information on lubricant and machine condition. The Smithsonian Institution currently uses oil analysis to test the emergency generators on a semi-annual basis and hydraulic elevators on an annual basis. Other uses such as chiller oil are tested on an as needed basis. Vibration is a repetitive motion of a machine or structure about an equilibrium position that is usually visually undetectable but is detectable by touch and sometimes can be heard. Most machine’s vibration is periodic which means that it repeats itself in distinct time intervals (periods) with plus and minus excursions from an at-rest point. The time interval of repeatable motion is often related to the speed of the machine. The Smithsonian Institution currently uses the vibration technology to monitor all critical rotating equipment. Once the data has been collected, trending software compares current data against past data and quickly identifies changes, deterioration or conditions associated with equipment failures. 123 Appendix D PT&I Technologies There are currently 21 Smithsonian Directives (SD) related to OFMR. Of the 21, there are 7 SDs that OFMR has direct responsibility for. The remaining 14, listed below, are the responsibility of OFEO and affect OFMR employees. These directives are available on the SI PRISM website. • • • • • • • • • • • • • • SD 209 – Smoke-Free Environment SD 212/213 – Federal and Trust Personnel Handbooks & Chapters related to Personnel Security SD 217 – Policy on Violence in the Workplace SD 218 – Drug and Alcohol Testing and Medical Exams SD 219 – Travel Immunizations SD 220 – Occupational Health Services SD 221 – Exposure Control Plan for Bloodborne Pathogens SD 223 – Drug Testing for Designated Security Employees SD 402 – Mail Management SD 403 – Transportation Services SD 406 – Property Pass System SD 411 – Smithsonian Institution Parking Program SD 416 – Real Estate Asset Management SD 420 – Security Operations and Policies OFMR employees should become familiar with the general principals of each of these directives as they relate to their job-specific responsibilities. OFEO SD outside of OFMR’s Responsibility: SD 109 - Disaster Management Program Issued: 2/8/05 - Describes the SI-wide Disaster Management Program and requirements for an Institutional Master Plan and unit-level emergency/disaster management plans. SD 404 - Facilities Management Issued: 11/14/06 - OFEO provides facilities engineering, operations, and maintenance services to all Smithsonian museums, buildings, and grounds. This directive outlines broad policy and responsibilities for facilities management services. SD 410 - Facility Construction and Improvement Projects Issued: 4/2705 - Establishes authorities and responsibilities associated with facility building programs as delegated by the Secretary of the Smithsonian Institution. The Director, OFEO, is the designated Smithsonian code official who is delegated the responsibility for the planning, real estate management, design and construction services of SI. All facility-altering projects are managed by or through OFEO. This is applicable to all units, museums, and other Institution organizations. This directive is to ensure an appropriate level of quality standards to: • Maintain the safety, health and welfare of Smithsonian visitors and staff; • Protect, preserve, conserve, and secure the Smithsonian collections; • Support the special needs of scientific programs; • Preserve the Smithsonian buildings and their historic integrity; • Assure that all construction is coordinated and tracked through a central source; and • Promote accurate record keeping. 124 Appendix E Smithsonian Directives SD 414 - SI Energy Management Program and Water Supply Emergency Plan Issued: 7/14/04 - Establishes basic Smithsonian energy management policy and assigns responsibility for administering a comprehensive energy management program. The program includes all energy use and conservation techniques designed to meet the current and future energy needs of SI. SD 418 - Smithsonian Institution Historic Preservation Policy Issued: 4/18/05 - Establishes policy for carrying out the Institution’s commitment to protect and preserve those Smithsonian buildings, structures, and sites in its care that contribute to our national cultural heritage. The Smithsonian’s responsibility for its museum buildings and other facilities requires a continuing program of maintenance, repair, renovation, and restoration. Many SI buildings are significant National Historic Landmarks in their own right and are listed on or eligible for inclusion on the National Register of Historic Places. Maintenance and preservation of these buildings and facilities is one of the Institution’s highest priorities. This priority reflects the Smithsonian’s recognition of its unique role as trustee for present and future generations. SD 419 - SI Safety and Health Program Issued: 10/30/06 - Sets forth the policy of SI to provide a safe and healthful environment for its staff, volunteers, visitors, and collections. The policy is consistent with the requirements of the following: • • • • • • The Occupational Safety and Health Act of 1970; Executive Order 12196, Occupational Safety and Health Programs for Federal Employees; National fire codes published by the National Fire Protection Association (NFPA); The Environmental Protection Agency (EPA); The Nuclear Regulatory Commission (NRC); and Other applicable federal, state, and local safety and health regulations SD 422 - Sustainable Design of Smithsonian Facilities Issued: 11/13/06 - Affirms SI’s commitment to being a responsible environmental steward through the consideration of the environment in its facilities operations. This commitment is manifested by incorporating principles of sustainability and energy efficiency into all of its building projects through the practice of designing, constructing, procuring, operating, maintaining, and removing buildings in ways that conserve natural resources and reduce pollution. 125 Appendix E Smithsonian Directives SCOPE OF WORK The contractor shall provide all supervision, labor and material needed for an annual maintenance program and service agreement for listed mechanical equipment. Refer to Attachment No. 1 titled “Equipment List” for equipment classifications, equipment locations and quantities, and frequency and type of maintenance requested. STATEMENT OF WORK The Smithsonian Institution (SI) desires to receive priority scheduling, repair and replacement service on covered equipment, discounted labor rates on non-covered service calls, etc.. The Contractor must be able to provide 24 hour emergency service with a 4 hour maximum response time. It is the contractor’s responsibility to inspect the site and familiarize him with all aspects of the work and the conditions under which the work will be performed. CONTRACTOR’S STAGING AREA The contractor shall coordinate with the COTR regarding the use of area for staging and storage of materials and equipment. OCCUPANCY OF PREMISES The SI premises will be occupied during the performance of the work under this contract. The contractor shall maintain safety precautions to protect the tenants from falling debris and other hazards, provide signs and barricades. Keep driveways and entrance clear at all times. HOURS OF WORK Work under this contract may be performed during the normal business hours of 6:30 am to 5:00 pm, Monday through Friday. Off hours work is allowed as necessary or as scheduled. UTILITY Contractor’s personnel will be permitted to use toilet facilities on the premises. SAFETY AND SECURITY The Contractor and his employees will be required to comply with security regulations imposed by the Smithsonian Institution. Daily check in is required. Appropriate Personal Protective equipment shall be utilized by all contractors’ personnel. The Contractor shall provide safety barricades and signs as needed to keep facility staff protected. DEBRIS CONTROL AND FINAL CLEAN UP In addition to general daily clean up, the contractor shall remove the debris resulting from job from the site. 126