SCYR 2010 - 10th Scientific Conference of Young Researchers – FEI TU of Košice Cascade H-bridge Inverter for Photovoltaic System 1 1, 2 Marek PÁSTOR, 2Marcel BODOR Dept. of Electrical Engineering, Mechatronics and Industrial Engineering, FEI TU of Košice, Slovak Republic 1 2 marek.pastor@student.tuke.sk, marcel.bodor@tuke.sk Abstract—The main objective of this paper is to describe a cascade H-bridge inverter with focus on photovoltaic applications. The cascade H-bridge inverter is compared to a single H-bridge inverter mainly from THDi and efficiency point of view. distortion input current, and lower switching frequency. The disadvantages are higher number of power semiconductor switches, more complex control technique and higher conduction losses. Keywords—cascade H-bridge inverter, current control voltage source inverter, multilevel converters, photovoltaics. B. Cascade H-bridge inverter A single-phase structure of a 7-level cascade H-bridge inverter is shown in Fig.1. I. INTRODUCTION The solar energy and especially photovoltaics is one of the fastest growing industries in the world. There is a demand for high quality electrical energy and thus the use of photovoltaics is almost impossible without modern power electronics. If we omit the simplest PV battery charger there always have to be certain power conditioning unit (PCU) between the PV generator and the load whether to maximize the energy yield or to change certain qualities of the electrical energy. Whether it is a stand alone PV electrical generator or a grid connected system there is a demand to change the DC voltage to the AC voltage, to maximize the energy yield and to monitor the whole system. This is done by the mean of a PV inverter. The use of the PV inverter is to change the DC voltage to the AC voltage and to adapt the PV generator to the electrical load as well as to monitor the whole system. There are several types of PV inverters according to the topology. If there is a need for a galvanic isolation between the PV generator and the grid, the PV inverter with a transformer has to be use. The PV inverter can utilize a low frequency transformer with sufficient filter at the inverter’s output or a high frequency transformer. The PV generator voltage does not always meet the required value and thus this voltage needs to be changed. This can be done by a DC/DC converter at the PV inverter’s input. The DC/DC converter can utilize the high frequency transformer. This paper describes the cascade H-bridge inverter which can be used for photovoltaic applications. Fig. 1. Single-phase cascade H-bridge inverter with three separated DC sources (UA = 240V, UB = 120V, and UC = 60V), capable to create 15 voltage levels at its output. The number of output phase voltage levels n is defined by: II. CASCADE H-BRIDGE INVERTER A. Basics Cascade inverters belong to the multilevel power converters. Multilevel power converters are mainly used for medium and high power application due to utilization of several power semiconductor switches with separated DC sources connected in series. Multilevel power converters have several advantages over single level power converters [1]: staircase output voltage, low common mode voltage, low n = 2d + 1 (1) where: d – is the number of separated DC sources. However it is possible to create more voltage levels at the output of the cascade inverter. Each H-bridge converter can create positive, negative or zero voltage on its output with magnitude equal to the DC source. Thus there are 15 possible combinations for the cascade H-bridge inverter with 3 separated DC sources. SCYR 2010 - 10th Scientific Conference of Young Researchers – FEI TU of Košice C. Output voltage control technique There are several methods for a voltage control of the cascade inverter. One of them is the sinusoidal PWM from high switching frequency PWM modulation strategies [1]. The amplitude modulation index for the multilevel inverter is defined by: ma = Am (n − 1)AC (2) where: Am – is the modulation signal amplitude, AC – is the carrier signal amplitude, n – is the output voltage level number. The frequency modulation index is defined by: fC fm mf = (3) where: fC – is the frequency of the carrier signal, fm – is the frequency of the modulation signal. D. Current control technique If we consider the DC/DC converter at the inverter’s input this DC/DC converter acts as a voltage source. Thus the inverter must be a voltage source inverter (VSI). There are two main control strategies for VSI: thevoltage control (VCVSI) and the current control (CCVSI). They vary in the way they control the power flow. The VCVSI uses the control of the decoupling inductor voltage to control the power flow and the CCVSI uses the decoupling inductor current to control the power flow. The CCVSI is faster, can control active and reactive power flow independently but can not provide the voltage support to the load, can not operate without the grid. The CCVSI can be used for power factor correction due to the fact, that it can control the reactive power independently [2]. It also has a limited short circuit current compared to the VCVSI. There are various techniques how to archive the current control in CCVSI. One of them is a predictive current control for voltage source inverters [3]. The easiest case is to use a simple RL filter to decouple the grid voltage E and the inverter’s output voltage V. For circuit in Fig.4 it can be written: 8 V = RI + L 6 dI +E dt (4) Modulation 4 2 0 -2 -4 -6 -8 0.02 0.022 0.024 0.026 0.028 0.03 0.032 0.034 0.036 0.038 0.04 Fig. 4. The RL filter between the inverter’s output and the grid used to decouple the output voltage and the grid and to filter higher harmonics. ->time(s) Fig. 2. Modulation and carrier signals for 15-level cascade H-bridge inverter (ma = 0.78, mf = 2). If the consider the sampling period T to be sufficient small and the vectors V and E are constant between two sampling periods, current from (4) can be discretized as follows [3]: 400 300 I (k +1)T = e voltage(V), current(A) 200 R − T L ( − T 1 1 − e L V kT − E kT R R I kT + ) (5) 100 The current value I(k+1)T is predicted by the Lagrange quadratic extrapolation. 0 -100 -200 -300 -400 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 ->time(s) Fig. 3. Output voltage and current of 15-level (3 DC sources) cascade Hbridge inverter with voltage control (ma=0.78, mf=30, L=1mH, R=100Ω, U=232V, THDu=9,4%). E. Simulation results of the CCVSI The same current control technique based on (5) was used for 3-level (one DC source: 400V) and 15-level (three DC sources: 240V, 120V and 60V) H-bridge inverter. The THDi of the injected grid current and estimated efficiency of the inverter disregarding the output filter were investigated. It is more accurate to consider sampling frequency of the current controller rather than the switching frequency of the inverter. The controller chooses the best voltage vector at the inverter’s output and thus each H-bridge switches with different frequency, as can be seen in Fig.5. SCYR 2010 - 10th Scientific Conference of Young Researchers – FEI TU of Košice sensitive to the grid distortion. On overall, the cascade Hbridge inverter can produce higher quality electrical energy. u1(V) 500 0 30 -500 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 actual desired 0.04 time(s) 20 u2(V) 200 0 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 time(s) I(A) -200 10 0 u3(V) 100 -10 0 -100 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 -20 time(s) Fig. 5. Partial output voltages of the cascaded H-bridge inverter (amplitudes: 240, 120 and 60V), sampling frequency of the current controller f=10kHz. The actual value of the output current of the inverter with respect to the desired value and its change is in Fig. 6. From Fig. 6 it can be seen that actual current tracks the desired current value and its changes with low THDi. There are no zero crossing spikes in the output current. 25 actual desired 20 15 10 I(A) 5 -30 0 -20 0.015 0.02 0.025 0.03 0.035 0.025 0.03 0.035 0.04 TABLE I CHARACTERISTICS OF COMPARED INVERTERS single cascade In 16 16 A Sn 3680 3680 VA UDC 400 240, 120,60 V IGBT IRGB4056 IRGB4056 Rfilter 1 1 Ω Lfilter 5 5 mH -15 0.01 0.02 On the other hand there is a presumption for a lower efficiency compare to the single H-bridge inverter due to the increased number of power semiconductor switches. The THDi and the efficiency of the single and the cascade H-bridge inverter were examined. The basic characteristics of both inverters are in Table I. Both inverters incorporate the same current control technique (5) and have the same output filter. -5 0.005 0.015 Fig. 7. Output current of the single H bridge inverter (desired and actual) supplied with DC voltage source 400V. The RL filter values: L=5mH, R=1Ω. -10 0 0.01 time(s) 0 -25 0.005 0.04 time(s) The same simulation of the output current that was done for the single H-bridge inverter is shown in Fig. 7. The output current THDi is significantly higher (THDi = 14%). Higher THDi also means higher uncontrolled reactive power. The response to the change in the desired value is similar as for the cascade H-bridge converter. This is caused by the same maximal voltage swing of the output voltage (±420V for cascade H-bridge, ±400V for single H-bridge). The THDi of the grid current was simulated for various sampling frequencies of the current controller. The simplest RL filter was used at the inverters output. The results are shown in Fig. 8. 35 30 25 THDi/% Fig. 6. Output current of the cascade H bridge inverter (desired and actual) created by combining partial output voltages shown in Fig. 5. The RL filter values: L=5mH, R=1Ω. 20 15 10 THDi and efficiency of the inverters The grid connected PV system is an electrical energy generator. There are two main points of view when considering such a system. It is important to ensure high energy yield and to meet standards for generator system (frequency, THD, EMI).The lower THD is achieved mainly by improved output filter. However lower THD requires more bulky and costly filter which has higher power losses. The cascade H-bridge inverter can achieve much lower THDi compared to the single H-bridge inverter and has lower EMI radiation due to the lower du/dt stresses. It can utilize lower switching frequency and decrease switching losses. It is less 5 0 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 sampling frequency/kHz H-bridge cascade Fig. 8. The THDi of compared inverters versus current controller sampling frequency. The RL filter values: L=5mH, R=1Ω. The desired value of THDi = 3% was never met with the single H-bridge inverter but THDi was lower than 3% for the cascade H-bridge inverter and frequencies above 10kHz. SCYR 2010 - 10th Scientific Conference of Young Researchers – FEI TU of Košice The efficiency was examined for changing output power of the inverter. The sampling frequency of the current controller was set to 10kHz. technique (240V DC source in this case). 400 E I V 300 200 98 97 96 E(V),I(A), V(V) efficiency/% 100 99 95 94 93 92 91 90 100 0 -100 -200 0 20 40 60 80 100 120 -300 nominal power/% -400 H-bridge cascade 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 time(s) Fig. 9. The efficiency of compared inverters versus output power. The RL filter values: L=5mH, R=1Ω. The efficiency of the inverter is not easy to estimate due to the changing current of the semiconductor switches. The calculation is based on the average value of the current. TABLE II COMPARISON OF SIMULATED LOSSES IN INVERTERS Losses single H-bridge cascade H-bridge switching 5 5 W conduction 36 103 W Only the losses in the IGBTs are considerd disregarding diode losses (they are considered in total inverter’s efficiency). The switching losses are the same for the single H-bridge and the cascade H-bridge converter. Because there are three H-bridges in the cascade H-bridge inverter and only one Hbridge in the single H-bridge inverter, the switching losses per H-bridge are reduced in the cascade H-bridge inverter. On the other hand, the conduction losses are approximately three times higher. The VCE(ON) voltage of the IBGT is very important parameter when considering the efficiency of the cascade H-bridge inverter. The cascade H-bridge inverter gives the opportunity to choose the most suitable semiconductor switches for the each H-bridge an it gives a further possibility to increase the cascade H-bridge inverter’s efficiency. III. CONCLUSION The cascade H-bridge inverter is an alternative to the single H-bridge inverter in photovoltaic systems. However cascade inverters are not popular in photovoltaic systems in nowadays. They are more expensive, have lower efficiency, require more complex control techniques. On the other hand they produce lower THD of the grid current and THD of the output voltage (Fig. 10), require smaller filters, can transfer more power and have smaller du/dt stresses. There is a tradeoff between the number of output voltage levels and the switching frequency for the same number of DC sources at the input of the cascade H-bridge inverter. Less voltage levels mean lower switching frequency but it was shown that the high switching frequency can be transferred to the H-bridge with the lowest DC voltage (60V DC source in this case). Also the bridge with the highest DC voltage can operate at the fundamental frequency with a proper control Fig. 10. The operation of the cascade H-bridge inverter with current control. The RL filter values: L=5mH, R=1Ω. The THDu of the output voltage V is 10%, THDi is 2%. There is a need to increase the lifetime of photovoltaic inverters as well as their reliability. High voltage stresses decrease the lifetime of many electrical components [4]. Lower du/dt stresses of components in multilevel H-bridge inverter can help to meet these needs. ACKNOWLEDGMENT This work was supported by Slovak Research and Development Agency under project APVV-0095-07 and by Scientific Grant Agency of the Ministry of Education of Slovak Republic under the contract VEGA No. 1/0099/09. 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