Cabinetmaking IT62 Re-developers 12/8/10 Dan Billingsley, Johnathan Roberts, Don Hosch, Ken Jacox, Ed Loney Revisited 2/17/11 Johnathan Roberts, Don Hosch, Ken Jacox, Ed Loney Revisited 3/8/11 Ken Jacox, Don Hosch, Dan Billingsley, Ed Loney Unit 1: Safety – 2 Weeks Standards – 2, 13 Measurement Criteria: 2.1, 2.2, 2.3, 2.4, 2.5, 2.8, 2.10, 2.11, 13.10 Understanding: Importance of a consistent, safe, secure & reliable work environment in woodworking shop. Essential Question: What elements comprise a consistent, safe & reliable workshop environment? Knowledge: Safe and appropriate behaviors, habits and practices Specific hand and power tool safety Occupational and Safety Health Association (OSHA), Environmental Protection Agency (EPA), Personal Protective Equipment (PPE) & Liability Skills: Execute safe and appropriate behaviors, habits and practices Operate and maintain tools, equipment and work environment Classify and evaluate personal safety; attitudes and aptitudes o Proper material handling techniques Pallet jack, lifting, and hazardous material handling, Recognize, avoid and report dangerous activities Resources: Abraxis study sheets and safety assessment or industry equivalent Text: Modern Woodworking Safety Videos Teacher demonstration Teacher to student observation Unit 2: Measurement and Calculation 2 weeks Standards – 1,3,4,7 Measurement Criteria: 1.1, 1.2, 1.3, 1.4, 3.1, through 3.12, 4.1, 7.1, 7.2, 7.3, 7.4, 7.5, 7.6, 7.7, Understanding: Demonstrate advanced measurement and cabinetmaking calculations. Essential Question: Can you utilize a blueprint/shop drawing to produce a finished product? Knowledge: Dimension tolerance in blueprint reading Layout tools and their function Angular measurement Supplies, materials and labor cost Volume and area Divisions of measurement to the 32nd of an inch and to the millimeter Skills: Solve woodworking problems using applicable formulas Create a cut sheet, bill of materials, and task worksheet Evaluate wood stock for the compatibility of grain and color Accurately measure with a rule to the nearest 32nd of an inch Integrate knowledge of angle measurement into a project Select and correctly use standard layout and measurement tools Calculate volume and area Using bill of materials accurately calculate/compute board feet and material costs Resources: Standard measurement and layout tools Measurement assessments Bill of materials form Teacher demonstration and videos Proxima, material projector Text: Woodworking Basics Unit 3: Stationary Power Tools - 2 weeks Standards – 2, 5, 8, 10 Measurement Criteria: 2.1, through 2.7, 5.1 through 5.16, 8.1 through 8.5, 10.1 through 10.10 Understanding: Evaluate and apply stationary power tools for their proper use in cabinetmaking Essential Question: Can you safely and effectively utilize stationary power tools to produce a finished product? Knowledge: Common stationary power tools o Rough and finish milling, sanding, shaping, ripping, cross-cut, joinery, etc. Correct care, setup, and maintenance of stationary power tools Skills: Select the proper stationary power tool for any given process. o Table saw, radial arm saw, panel saw, band saw, drill press, jointer, router table (shaper), surface planer, bench morticer, edge bander, drum, disk/belt and spindle sander, and lathe. Recognize, avoid and prevent dangerous situations and activities Resources: Common stationary power tools Abraxis study sheets and safety assessment or industry equivalent Text: Modern Woodworking Videos/DVDs Teacher demonstrations Observational assessments Appropriate construction materials Unit 4: Hand and Portable Power Tools – 2 weeks Standards – 2, 4, 10, 11 Measurement Criteria: 2.1 through 2.11, 4.1 through 4.16, 10.2, 10.8, 11.1, 11.2, 11.5, 11.8, 11.14 Understanding: Select the proper hand and portable power tools used for efficient cabinetmaking Essential Question: Can you safely and effectively utilize hand and portable power tools to produce a finished product? Knowledge: Common hand and portable power tools: o Rough and finish milling, sanding, shaping, ripping, cross-cut, joinery, etc. Correct care and maintenance of hand tools and portable equipment Skills: Differentiate and determine the correct use of common hand and portable power tools: o Screwdrivers, hammer, plane, chisel, saw, pry bar, router, sanders, drill, jig saw, power planer, biscuit cutter, pocket-hole jig. Demonstrate the use of small hand and power tools to produce common types of joinery o Dovetail, tongue and groove, box, and mortise and tenon. Recognize, avoid and prevent dangerous situations and activities Resources: Standard hand and woodworking power tools Abraxis study sheets and safety assessment or equivalent industry standard Text: Modern Woodworking Safety Videos Appropriate construction material Unit 5: Wood Veneers, Laminates, and Wood Products – 5 weeks Standards – 1, 2, 3, 7, 12 Measurement Criteria: 1.3, 2.10, 3.11, 7.6, 12.1 through 12.10 Understanding: Distinguish the characteristics of wood veneers and plastic laminate products Essential Question: Can you recognize the difference between hardwood, softwood or composite? Knowledge: Hardwood Common wood products o Plywood, particle board, composite, veneer, and plastic laminate Manufacturing process of veneer Proper applications of veneer and plastic laminates to a manufactured core Different grades of plastic laminates Skills: Classify and select common wood species for proper applications Select common manufactured wood products for proper applications Evaluate and select proper adhesives Select proper application techniques Resources: Teacher made assessment Text: Modern Woodworking Wood and manufactured wood product samples Unit 6: Computer Numerical Control (CNC) Applications - 8 weeks Standards – 1, 2, 6, 10 Measurement Criteria: 1.1, 2.6, 2.8, 6.1 through 6.6, 10.1 Understanding: How to setup a CNC machine to produce accurate components Essential Question: When is a programmed part run advantageous from a CNC machine? Knowledge: Produce products using the following: o Computer Aided Design (CAD) o Computer Aided Manufacturing (CAM) o Computer Numerical Control (CNC) programming Skills: Designing and producing products using CAD, CAM and CNC processes Evaluate CNC manufacturing applications in the woodworking industry Explore the application of 3-dimentional technology in woodworking Resources: Teacher demonstrations Appropriate construction material Internet Unit 7: Layout and Make Joints - 4 weeks Standards – 2, 3, 4, 5, 7, 8, 10 Measurement criteria: 2.1 though 2.11, 3.6, 4.1, 4.3, 4.6, 4.7, 4.8, 4.9, 4.10, 4.11, 4.12, 4.13, 4.15, 5.1 through 5.16, 7.7, 8.2, 10.1 through 10.10 Understanding: Select and generate appropriate joinery based on appearance, strength and function. Essential Question: What factors determine the choice of joinery for a project prior to application? Knowledge: Joint types and the proper application of each Process of layout and cutting/machining joints Appropriate tool/tooling Skills: Demonstrate the accurate use of layout tools o Square, tape measure, t-bevel, marking gauges, scribe, pencil, protractor, compass, dividers, steel rule, and combination square. Produce the correct joint for any given application Set up and properly operate the appropriate tools and machinery to execute any type of joinery Resources: Common hand, stationary and portable power tools Abraxis study sheets and safety assessment or equivalent industry standard Instructor handout for woodworking joinery Text: Modern Woodworking Instructional Videos and DVD’s Teacher demonstrations Appropriate construction material Unit 8: Assembly/Casework - 3 weeks Standards – 3, 4, 11 Measurement Criteria: 3.8, 4.4, 4.5, 4.8, 4.9, 11. 1 though 11.15, Understanding: Select and apply the correct cabinet assembly process Essential Question: What is the proper sequence of assembly for this project? Knowledge: Common adhesives, fasteners and clamping equipment Sequence of assembly o Sub assembly processes, casework assembly, hardware, and countertop Hardware and tooling Skills: Plan and execute proper assembly sequence Explain and demonstrate assembly techniques o Screw, nail, glue and clamp Proper selection and application of adhesives, clamps and fasteners Install hardware (drawer slides, knobs, hinges, etc). Resources: Common assembly tools, fasteners, and adhesives Text: Modern Woodworking Appropriate construction material Teacher demonstration Teacher observations and written assessments Unit 9: Finishing Materials and Processes - 3 weeks Standards – 1, 2, 13 Measurement Criteria: 1.1 through 1.4, 2.1 through 2.11, 13.1 through 13.14 Understanding: Evaluate and critique different available finishes per client requirements. Essential Question: How are the various finishing techniques applied to achieve proper appearance? Knowledge: Appropriate abrasive types and grit size sequences Application of multi-step finishing processes Determine environmental and safety concerns during use of common finishing materials Skills: Correct surface preparations Prepare wood for finishing Select and properly use proper tools, materials and supplies Utilize common finishing schedules Correctly clean and dispose of materials according to the Material Safety Data Sheet (MSDS) Resources: Proper assortment of abrasives MSDS Standard finish applicators Proper ventilation area Text: Modern Woodworking DVD/Videos Unit 10: Capstone Projects: Production Casework - 5 weeks Standards – 3, 4, 11 Measurement Criteria: 3.8, 4.4, 4.5, 4.8, 4.9, 11. 1 though 11.15, Understanding: Demonstrate the correct assembly processes for wood products Essential Question: What is the proper sequence of assembly for this project? Knowledge: Common adhesives, fasteners and clamping equipment Sequence of assembly Hardware and tooling Skills: Plan and execute proper assembly sequence Explain and demonstrate assembly techniques o Screw, nail, glue and clamp Proper selection and application of adhesives, clamps and fasteners Install hardware (drawer slides, knobs, hinges, etc). Resources: Common assembly tools, fasteners, and adhesives Text: Modern Woodworking Appropriate construction material Teacher demonstration Teacher observations and written assessments