LabVIEW Use in Undergraduate Engineering Design Course William J. Foley, Ph.D., P.E. Clinical Associate Professor Decision Sciences and Engineering Systems William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 The Setting • ENGR 2050 Introduction to Engineering Design (IED) is a Sophomore / Junior level first course in engineering design. • In AY 2001 – 2002, 640 students in 24 sections working as 92 design teams will complete the course. • Design experience starts with researching a new opportunity and concludes with a prototype. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Course Coverage • Design is presented as the integration of knowledge, skills, creativity, collaboration and hard work to solve problems and meet needs. • Significant instructional and experiential component of the course is teamwork skills, leadership, and ethical behavior. • Projects (inventions) involve connecting software with hardware to improve performance and expand options. MAKE IT SMART. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Design Project Steps 1. Faculty define a target area for study. 2. Students research area and identify or define an opportunity for improvement. 3. Design done from concept to detail level. 4. Design challenged and tested frequently. 5. Fabricate and assemble a working prototype for test and exhibition. 6. Post class pursuit includes patents. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 LabVIEW Attraction in Projects • Dataflow programming approach. – Supports feedback control systems. – Data determines execution, a common control orientation. – Flow orientation lends itself to graphical representation of program paralleling early systems design work. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 LabVIEW Attraction # 2 • Simulation of logic by running the program using simulated input. • On screen probing of data flows. • Simple user interfaces for parameters in code using dials and switches. • Virtual control panel shortens development time substituting for hardware. • Easy mapping to external data sources. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Uniqueness with LabVIEW • Students design their own VI application. • Students design and build their own “sensors” including signal conditioning and isolation. – Example: Velocity measured by measuring time of travel between points. Math models developed and assumptions stated. • Boards are loaned out to student teams. • LabVIEW used in prototype process control. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 LabVIEW Possible Because ... • LabVIEW available and accessible to all students. • Favorable pricing of data acquisition cards for laptops allows loan to student design teams. • Generous and strong support from Scott Rogers of local NI office during early use phase. • Two years of student to student support from NI funded student LabVIEW consultant. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Spring 2000 Project • Challenge: Improve the instruction and learning of science by designing and building a “Science Learning Machine”. • Machine for classroom use. • Instruction on science topics fully integrated. • Entertainment required to foster learning. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Spring 2000 Projects • Sound wave cancellation. – Microphone picks up sound waves, displays signal on screen, and movable microphone to find cancellation location. • Gravity powered movement. – Conversion of potential energy to kinetic energy. – Measure and display velocity and acceleration. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Spring 2000 Projects # 2 • Doppler distance measurement. – Use reflected sound waves to measure distance. • Airflow and lift. – Wind tunnels with airfoils measuring airflow velocity and lift on airfoil. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Fall 2000 Project • Challenge: Improve the independence of impaired persons living in the community in kitchen activities. • Design for appeal to all users while meeting the special needs of the impaired in their own homes. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Fall 2000 Projects • Smart refrigerators record contents and usage recommending a shopping list. • Cooking appliances that prepare complete meals without human action after inserting ingredients. • Cabinets and storage solutions that place wanted item within reach. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Spring 2001 Project • Challenge: Use technology to improve the physical fitness of the American public. • Focus on those most in need of improvement or those least likely to participate in physical fitness actions. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Spring 2001 Projects • Boxing / punching bag that evades the attack and records punch when hit. • Body cooling suit with resistance to movement that makes every action a physical fitness step but maintains body cool. • Exercise machines that measure and record progress towards fitness goals. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Fall 2001 Project • Challenge: Find opportunities for increasing safety in households. • Apply universal design principles for broad market appeal. • Target areas of significant safety concern. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Fall 2001 Projects • Smart Medicine cabinets that dispense on schedule, order refills, and check medication errors. • Fire warning, suppression, and isolation devices. • Water temperature controls for faucets. • Person location tracking systems with warning and alert logic. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001 Future Challenges • Hardware resources for student teams. – Students request hardware but supply is limited. Sharing is the norm and was the plan but students want their own. • Meeting LabVIEW consulting demand. – TAs learned LabVIEW OTJ. Graduation looms. Demand comes 27 / 7. Debugging focused on signals from the outside. William J. Foley Ph.D., P.E. Decision Sciences and Engineering Systems Rensselaer October 11, 2001