NZQA Expiring unit standard 141 version 6 Page 1 of 5 Title Operate a mechanical stress grading machine to grade timber Level 4 Credits 20 Purpose People credited with this unit standard are able to: demonstrate knowledge of the operation and operating principles of mechanical stress grader (MSG) machines; prepare to operate, operate, and monitor the performance of a MSG machine. Classification Solid Wood Manufacturing > Timber Grading Available grade Achieved Entry information Recommended skills and knowledge Unit 20754, Demonstrate knowledge of mechanical stress grading of timber; or demonstrate equivalent knowledge and skills. Explanatory notes 1 Definition Worksite documentation refers to instructions to staff on policy and procedures (including the application of legislation to worksite situations), which are formally documented, and are available for reference at the worksite. Examples are standard operating procedures, specifications, manuals, and manufacturer's information. 2 International and national standards relevant to this unit are: AS/NZS 1748:2006 Timber – Mechanically stress-graded for structural purposes; NZS 3622: 2004 Verification of timber properties; AS/NZS 4490:1997 Timber – Stress-graded – Procedures for monitoring structural properties; AS/NZS 4063:1992 Timber – Stress-graded – In-grade strength and stiffness evaluation. 3 The following apply to the performance of all elements of this unit standard: a All work practices must meet recognised codes of practice and documented worksite health and safety and environmental procedures (where these exceed the code) for personal, product and worksite health and safety, and must meet the obligations required under current legislation, including the Health and Safety in Employment Act 1992, the Resource Management Act 1991, and their subsequent amendments. b All work practices must meet documented worksite operating procedures. This includes the recording (by electronic or non-electronic means) of activities, events, and decisions. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard c 141 version 6 Page 2 of 5 All evidence of communications gathered in relation to this unit standard must be in accordance with worksite procedures for content, recipient, timing and method. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of the operation and operating principles of mechanical stress grader (MSG) machines. Evidence requirements 1.1 Purpose of the MSG machine and the operation of a grading machine are described in accordance with worksite documentation. 1.2 Components of the MSG machine are described in accordance with worksite documentation. Range components may include but are not limited to – in-feed and outfeed rollers, load cylinder(s) and associated air pressure system, transducers, photocells, acoustic hammer, grade branding or spraying system, computer and memory system. 1.3 List four product downgrading characteristics that may not be detected by the MSG machine. 1.4 The identification grades and colours for all MSG grades that are detailed by NZS 3622 are identified. Range 1.5 species – Douglas Fir, Radiata Pine; market – export, domestic. Roles and responsibilities of the MSG machine operator are described in accordance with worksite documentation. Outcome 2 Prepare to operate a MSG machine. Evidence requirements 2.1 Start-up checks, cleaning, and adjustment of components are completed in accordance with worksite documentation. 2.2 Calibration is carried out in accordance with the manufacturer’s or worksite documentation. 2.3 The operating schedule is identified and described in accordance with worksite documentation. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 141 version 6 Page 3 of 5 Outcome 3 Operate a MSG machine. Evidence requirements 3.1 Hazards associated with operating a mechanical stress-grading machine are identified and actions to be taken to isolate, minimise or eliminate the hazards are described in accordance with worksite documentation. Range 3.2 hazards may include but are not limited to – moving equipment, mobile plant, noise, loose clothing. Safe work practices associated with operating a mechanical stress-grading machine are used in accordance with worksite documentation and legislative requirements. Range safety practices may include but are not limited to – isolation procedures, lock-outs, emergency stops, machine guarding, wearing of appropriate safety equipment. 3.3 Machine is operated in a production environment in accordance with the manufacturer's specifications. 3.4 Machine parameters are adjusted to meet the requirements of the operating schedule in accordance with worksite documentation. 3.5 Samples are removed for verification checks and data relating to the samples are recorded in accordance with manufacturers’ recommendations. 3.6 Housekeeping procedures are carried out in accordance with the manufacturer’s and legislative requirements and worksite documentation. Outcome 4 Monitor performance of a MSG machine. Evidence requirements 4.1 Operating faults are recognised and corrective action is taken in accordance with worksite documentation. Range Competenz SSB Code 101571 operating faults may include but are not limited to – incorrect machine settings – incorrect size parameters, transducer settings, air pressure settings; mechanical faults – timber breakages, transducer breakages or moving out of adjustment and/or position, sticking solenoids, load arms not measuring properly. New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 141 version 6 Page 4 of 5 4.2 Verification checks are compared to MSG recordings for each batch or rolling sample, and the MSG machine is recalibrated in line with verification outcomes, in accordance with worksite documentation. 4.3 Spraying and/or branding delivery systems are checked and replenished to meet manufacturer's specifications or worksite documentation. 4.4 Test samples are taken for analysis to meet the requirements of NZS 3622, and AS/NZS 4490. 4.5 Records are analysed and stored in accordance with worksite documentation. Replacement information This unit standard has been replaced by unit standard 28116 and unit standard 28117. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 5 July 1993 31 December 2014 Review 2 24 October 1996 31 December 2014 Review 3 10 February 1999 31 December 2014 Review 4 18 December 2006 31 December 2015 Review 5 20 March 2014 31 December 2018 Rollover 6 19 November 2015 31 December 2018 Consent and Moderation Requirements (CMR) reference 0173 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 141 version 6 Page 5 of 5 CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016