NZQA Expiring unit standard 154 version 6 Page 1 of 7 Title Fix copper chrome arsenic preservatives in wood using heat assistance Level 3 Credits 5 Purpose People credited with this unit standard are able to: demonstrate knowledge of the principles and purpose of the copper chrome arsenic (CCA) fixation process; demonstrate knowledge of the operation of CCA fixation plants; demonstrate knowledge of fixation schedules and documentation requirements; identify, explain and apply safety and security requirements for CCA fixation plants; assess the suitability of wood for the CCA fixation process; operate the CCA fixation plant and monitor charge and plant performance; assess and confirm CCA fixation effectiveness, complete documentation, and manage non-conforming product; and apply maintenance requirements for the on-site CCA fixation plant. Classification Solid Wood Manufacturing > Timber Drying and Treatment Available grade Achieved Entry information Recommended skills and knowledge Unit 159, Demonstrate knowledge of environmental issues in wood manufacturing industries; Unit 16240, Interpret legislative requirements and workplace compliance relating to wood preservation operations. This unit standard is expiring Explanatory notes 1 Definition Worksite documentation refers to instructions to staff on policy and procedures (including the application of legislation to worksite situations), which are formally documented, and are available for reference at the worksite. Examples are standard operating procedures, specifications, manuals, and manufacturer's information. 2 This unit standard refers to copper chrome arsenic (CCA) treatment plants, which have been modified to accommodate the heat assisted fixation process or have a fixation plant separate from the CCA treatment plant. 3 Evidence of the outcomes of this unit standard must be presented across the context of 12 charges. 4 References Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 154 version 6 Page 2 of 7 Competence in this unit standard requires knowledge of the following: a NZS 3640:2003A1 Chemical Preservation of Round and Sawn Timber Amendment 1. This is referred to below as ‘NZS 3640’, and is available from Bennett’s Government Bookshops or online at http://www.standards.co.nz. b New Zealand Timber Preservation Council, Timber Preservation Quality Manual (Wellington, 2005). This is referred to below as the ‘TPQM’. c Best Practice Guideline for the Safe Use of Timber Preservatives and Antisapstain Chemicals (Wellington, 2005). This is referred to below as the ‘Guideline’. These last two references are available through the New Zealand Timber Preservation Council, Wellington or online at http://www.nztpc.co.nz. 5 The reference text for this unit standard is: Demonstrate Knowledge of Wood Preservation (Auckland: FITEC, 2002) and available from FITEC, PO Box 167 037, Parnell, Auckland. 6 The following apply to the performance of all outcomes of this unit standard: a All work practices must meet recognised codes of practice and documented worksite health and safety and environmental procedures (where these exceed the code) for personal, product and worksite health and safety, and must meet the obligations required under current legislation, including the Hazardous Substances and New Organisms Act 1996, the Health and Safety in Employment Act 1992, the Resource Management Act 1991, and their subsequent amendments. b All work practices must meet documented worksite operating procedures. This includes the recording (by electronic or non-electronic means) of activities, events, and decisions. c All evidence of communications gathered in relation to this unit standard must be in accordance with worksite procedures for content, recipient, timing and method. Outcomes and evidence requirements This unit standard is Demonstrate knowledge of the principles and purpose of the copper chrome arsenic (CCA) fixation process. expiring Outcome 1 Evidence requirements 1.1 Commercial, economic and environmental benefits of fixing CCA preservatives in wood are described in accordance with the reference text. 1.2 Principles and purpose of CCA fixation process are described in terms of the reaction of wood compounds with CCA preservative components in accordance with the reference text. 1.3 Factors influencing the CCA fixation process in terms of the degree of fixation and the equivalent fixation time are described in accordance with the reference text. Range Competenz SSB Code 101571 factors – wood species, preservative, preservative uptake and concentration, heat, wood temperatures and heat energy transfer. New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 154 version 6 Page 3 of 7 1.4 CCA preservative treatment methods, wood types and species which are compatible with the heat fixation process are identified in accordance with worksite documentation and the reference text. 1.5 CCA treated products which require heat assisted fixation on-site are identified in accordance with worksite documentation. Outcome 2 Demonstrate knowledge of the operation of CCA fixation plants. Evidence requirements 2.1 Role, scope and responsibilities of the CCA fixation plant operator are described in accordance with worksite documentation. 2.2 Operating parameters, capability and capacity of the on-site CCA fixation plant are described in accordance with worksite documentation. Range 2.3 Factors for consideration when scheduling CCA fixation charges to optimise production throughputs are explained in accordance with worksite documentation. Range 2.4 may include but is not limited to – plant design and layout, maximum and minimum charge volumes (sawn and round wood), packet build and length, minimum pressure and/or temperature requirements, fixation schedules, throughput capacity. factors may include but are not limited to – priority order timetabling, species and product suitability and availability, fixation schedule requirements, anticipated charge duration and heat availability, drip and storage considerations. This unit standard is Operating components of the CCA fixation plant are identified and their function and sequence of operation are explained in accordance with the Guideline and expiring worksite documentation. Range may include but is not limited to – plant design and layout, treating vessel and door safety mechanisms, valves, pipe work linkages, heat source, live steam or heat transfer pipe work, automatic and manual control systems, gauges, thermostats, warning devices and product handling systems, drip recovery areas. Outcome 3 Demonstrate knowledge of fixation schedules and documentation requirements. Evidence requirements Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3.1 Documentation and charge sheet record requirements are identified and their use explained in accordance with worksite documentation. Range 3.2 154 version 6 Page 4 of 7 includes but is not limited to – charge sheets, production log books. Fixation schedules required for different timber characteristics are described in accordance with worksite documentation and the reference text. Range species, size, thickness, sawn timber, roundwood. Outcome 4 Identify, explain and apply safety and security requirements for CCA fixation plants. Evidence requirements 4.1 Hazardous areas associated with the on-site CCA fixation plant site, its operation and safety and security measures, are identified and risks are explained in accordance with the Guideline, legislative requirements and worksite documentation. Range 4.2 Risk factors associated with the on-site CCA fixation plant and the safeguards required are explained in accordance with Material Safety Data Sheets (MSDS), the Guideline and legislative requirements. Safety devices and features are identified, and their operating principles are explained in accordance with the Guideline, legislative requirements and worksite documentation. Range 4.4 may include but is not limited to – toxicity, flammability. This unit standard is expiring Range 4.3 may include but is not limited to – warning signs and symbols, automatic and remote control mechanisms, loading and unloading mechanisms, live steam or heat transfer pipework, heat exhaust vents, valves and gauges. may include but is not limited to – door safety devices, heat venting, pressure relief valves, warning devices, pipe work, lagging. Safe operating and housekeeping practices are explained in accordance with the Guideline, legislative requirements and worksite documentation. Range may include but is not limited to – safe operating practices, codes of conduct and personal hygiene, appropriate personal protective clothing and equipment, first aid facilities, emergency procedures. Outcome 5 Assess the suitability of wood for the CCA fixation process. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 154 version 6 Page 5 of 7 Evidence requirements 5.1 Treatment suitability of each fixation charge is assessed and confirmed and non-complying product is removed in accordance with worksite documentation. Range 5.2 may include but is not limited – charge composition, packet building strapping, product identification and treatment hazard class specification attainment. Information for calculating fixation schedules is collected and applied for different timber characteristics in accordance with worksite documentation. Range may include but is not limited – species, size, thickness, sawn timber, roundwood. Outcome 6 Operate the CCA fixation plant and monitor charge and plant performance. Evidence requirements 6.1 Critical factors influencing successful charge performance are explained and applied in accordance with the reference text and worksite documentation. 6.2 Appropriate fixation schedule is applied in accordance with the technical advisor’s recommendations and worksite documentation. 6.3 Process is operated and controlled in accordance with worksite documentation. Range 6.4 6.5 loading, pre-start checks and recordings, start-up, fixation schedules and duration, termination, unloading. This unit standard is Timber is held in the fixation vessel for time, temperature or pressure expiring requirements in accordance with the technical advisor’s recommendations and Charge and plant performance are monitored and corrective action taken in accordance with worksite documentation to ensure complete fixation. worksite documentation. 6.6 Equipment faults and malfunctions in the process cycle are identified and corrective action taken in accordance with worksite documentation. Range may include but is not limited to – electrical, hydraulic, mechanical, heat supply factors. 6.7 Charge is released from the drip recovery area once drip-free or in accordance with the Guideline and worksite documentation. 6.8 Environmental measures are observed and preservative drip recovery and contaminated water are handled in accordance with the Guideline and worksite documentation. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 154 version 6 Page 6 of 7 Outcome 7 Assess and confirm CCA fixation effectiveness, complete documentation and manage non-conforming product. Evidence requirements 7.1 Treatment compliance is determined from the fixation schedule appropriate to the charge composition, plant performance, product testing and fixation records, and complying product is identified in accordance with worksite documentation. 7.2 Fixation charge records are completed in accordance with worksite documentation. 7.3 Non-conforming product is isolated and alternative arrangements are made for its use in accordance with worksite documentation. Outcome 8 Apply maintenance requirements for the on-site CCA fixation plant. Evidence requirements 8.1 Routine and preventative maintenance and cleaning requirements are identified, explained and applied in accordance with the Guideline, legislative requirements and worksite documentation. Range may include but is not limited to – plant maintenance schedules and log books, plant and equipment calibration, vessel and/or plant authorised certification, valves, gauges, lubrication, contaminated water and/or drip recovery recycling, waste/sludge removal and authorised disposal. This unit standard is Replacement information This unit standard and unit standard 21762 have been expiring replaced by unit standard 28015. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 154 version 6 Page 7 of 7 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 5 July 1993 31 December 2015 Review 2 24 October 1996 31 December 2015 Review 3 10 February 1999 31 December 2015 Review 4 18 December 2006 31 December 2015 Review 5 18 April 2013 31 December 2015 Rollover 6 16 April 2015 31 December 2018 Consent and Moderation Requirements (CMR) reference 0173 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is expiring Competenz SSB Code 101571 New Zealand Qualifications Authority 2016