NZQA Expiring unit standard 7195 version 7 Page 1 of 3 Title Tune and maintain multi-height carpet tufters for operation Level 5 Credits 15 Purpose This unit standard is for people working in the carpet manufacturing industry. People credited with this unit standard are able to tune multi-level tufters for optimum performance, and rectify tufter pattern mechanism faults. Classification Textiles Manufacture > Carpet Manufacture Available grade Achieved Entry information Recommended skills and knowledge Recommended: Unit 7191, Tuft multi-level cut and/or loop pile carpet; Unit 26026, Demonstrate knowledge of and carry out maintenance of a yarn splicing machine; Unit 26027, Review the capability of carpet tufting machines and select and set up a tufting machine to run a product trial; Unit 26028, Prepare for and carry out long period maintenance of a carpet tufting machine; Unit 26029, Develop and manage preventative maintenance schedules for carpet tufting machinery; Unit 26030, Prepare for and carry out short period maintenance of a carpet tufting machine and change the configuration; or demonstrate equivalent knowledge and skills. Explanatory notes 1 Plant safety practices and procedures comply with Health and Safety in Employment (HSE) Act 1992, and workplace procedures. 2 Workplace productivity and quality requirements are met. 3 This unit standard recognises the additional skills required to tune and maintain multiheight tufters. The basic tuning and maintenance skills are recognised in the prerequisite unit standards. 4 Competence will be demonstrated for multi-level tufters and over the product range produced in the workplace. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 7195 version 7 Page 2 of 3 Outcomes and evidence requirements Outcome 1 Tune multi-level tufters for optimum performance. Evidence requirements 1.1 Multi-level tufter settings and adjustments are described in terms of their effect on carpet structure and appearance. Range pattern mechanisms – acetates, clutches, slats; machine settings – puller roller. 1.2 Cause of sub-standard performance is identified, and corrective action chosen according to workplace practice. 1.3 Corrective action requiring downtime is prioritised in relation to production schedule and resource constraints. Range 1.4 resource constraints – labour, parts, finance. Machine adjustments produce product to quality and productivity standards. Range scroll unit – acetate, clutches, puller roller. Outcome 2 Rectify tufter pattern mechanism faults. Range scroll unit – clutches, puller roller, acetate reel, electronic card replacement. Evidence requirements 2.1 Mechanism is removed and/or disassembled, according to manufacturer’s procedure, to enable replacement or repair. 2.2 Mechanism components are assessed for replacement or repair, according to manufacturer’s and/or workplace criteria. 2.3 Replacement or repair is carried out according to manufacturer’s and/or workplace procedure. 2.4 Mechanism is reassembled and/or replaced on card according to manufacturer’s procedure. 2.5 Repaired mechanism is reset and/or tuned to operate to machine specification. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 7195 version 7 Page 3 of 3 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 28 May 1996 31 December 2019 Revision 2 16 November 1998 Revision 3 10 October 2001 31 December 2019 Revision 4 12 August 2004 31 December 2019 Rollover and Revision 5 26 March 2007 31 December 2019 Rollover and Revision 6 16 July 2010 31 December 2019 Review 7 19 May 2016 31 December 2019 Consent and Moderation Requirements (CMR) reference 0030 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Apparel and Textile Industry Training Organisation training@atito.org.nz if you wish to suggest changes to the content of this unit standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016