NZQA Expiring unit standard 20447 version 4 Page 1 of 7 Title Demonstrate knowledge of the care and operation of an asphalt paving machine Level 3 Purpose Credits 15 This unit standard is designed for people intending to operate asphalt paving machines, or to plan asphalt paving operations. People credited with this unit standard are able to: demonstrate knowledge of health and safety hazards and adverse effects on the environment associated with operating an asphalt paving machine and describe requirements for their control; describe routine servicing and maintenance of an asphalt paving machine, the setting up of a paving machine for operations; screed operation, and level control systems and their operation; the application of asphalt using a paving machine; the emptying, cleaning, parking, and shutdown of an asphalt paving machine; and the requirements for moving an asphalt paving machine from site to site. Classification Pavement Surfacing > Asphalt Surfacing Available grade Achieved Explanatory notes 1 Reference material recommended includes: Traffic Regulations 1976; manufacturer’s instructions. 2 Assessment against this unit standard may be based on evidence from workplace and/or provider environments. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of health and safety hazards and adverse effects on the environment associated with operating an asphalt paving machine and describe requirements for their control. Evidence requirements Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 20447 version 4 Page 2 of 7 1.1 Health hazards are identified and the procedures and equipment for controlling them are described in accordance company procedures. 1.2 Safety hazards are identified and the procedures and equipment controlling them are described in accordance with company procedures. 1.3 Adverse effects on the environment are identified and the procedures and equipment for controlling them are explained in accordance with company procedures. 1.4 Monitoring of health, safety, and adverse effects on the environment is described in accordance with company procedures. Outcome 2 Describe routine servicing and maintenance of an asphalt paving machine. Evidence requirements 2.1 Water, fuel, engine oil, transmission oil, and hydraulic oil levels are described in accordance with manufacturer’s instructions. Range includes fuels for screed heaters where fitted. 2.2 Routine lubrication requirements are described in accordance with manufacturer’s instructions. 2.3 Maintenance requirements are described in accordance with manufacturer’s instructions. Range wheels, tyres or tracks, machine controls and gauges, feeders, conveyors, feed control gates, augers, screed, screed heater, sensing and control equipment, wear on the screed plate, wear on tamping bar if fitted, screed attack angle. 2.4 Limits of operator servicing and maintenance are described in terms of situations requiring specialist attention. 2.5 Reporting of specialist service and maintenance requirements is described in accordance with company procedures. 2.6 Documentation of routine maintenance is described in accordance with company procedures. Outcome 3 Describe the setting up of a paving machine for operations. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 20447 version 4 Page 3 of 7 Evidence requirements 3.1 Preparation of site prior to asphalt paving operations is described in terms of type and purpose. Range 3.2 Prestart safety and operational checks are described in accordance with manufacturer’s instructions and company procedures. Range 3.3 pretreatment, repairs, sweeping, protection of services, blinding, membrane, keying of edges, levelling (scrub coat), sweeping, tack coat. includes but is not limited to – walk round, safety and fire equipment, tyre condition and air pressure or track tension and drive sprockets, gauges and controls (including governor on engine), hopper, conveyors, feed control gates, auger. Startup procedures and checks are described in accordance with manufacturer’s instructions and company procedures. Range includes but is not limited to – visibility, park brake, transmission, throttle position, instrumentation, warning lights, position of hopper, position of screed, engine controls, hydraulic controls, electronic controls; checks – before starting engine, when engine is warm. 3.4 Manoeuvring machine into position is described in accordance with company procedures and job requirements. 3.5 Mix feed system is described in terms of components and function. Range components – paving machine hopper, feed gates, mix conveyors, augers, controls. Outcome 4 Describe screed operation on an asphalt paving machine. Evidence requirements 4.1 Screed, screed extensions, and telescopic screed are described in terms of purpose. 4.2 Tamper bar and/or vibrators and their controls are described in terms of purpose and location. 4.3 Operation of screed is described in terms of planning and self-levelling. Range Infrastructure ITO SSB Code 101813 forces effecting planning and levelling, tow-arm pull, angle of attack, telescopic screed. New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 20447 version 4 Page 4 of 7 4.4 Crown and crossfall adjustments are described in terms of conformance with underlying shape and impact on mat texture. 4.5 Operation of screed is described in terms of thickness control and compaction. Range 4.6 Operation of screed is described in terms of achieving contract requirements for open graded porous and dense graded asphalts. Range 4.7 level controls, setting of screed attack angle, operation of vibrators and/or tamping bars. requirements – longitudinal shape, transverse shape, thickness of mat, uniformity of shape, surface texture. Operation of screed is described in terms of screed setup and preparation for use with different mix types. Range mix types – dense graded, open graded porous, SMA; setup – screed attack angle, level, thickness, width, transverse shape, transverse slope, vibrators, screed heating. Outcome 5 Describe level control systems and their operation. Evidence requirements 5.1 Description of level control systems includes manual controls and their operation. 5.2 Automatic level control systems are described in terms of types and function. Range 5.3 any two of – skis, levelling beams, string line; one other may include but is not limited to – sonic, Paveset, Synergy. Set-up and operation of longitudinal and transverse automatic level control systems are described in accordance with manufacturer’s instructions. Outcome 6 Describe the application of asphalt using a paving machine. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 20447 version 4 Page 5 of 7 Evidence requirements 6.1 Description includes how paving machine driver/operator ensures that delivery truck is positioned for the discharge of hot mix into the paving machine hopper. 6.2 Description includes how paving machine driver/operator ensures that the hopper is loaded without spillage and with the required amount of correct mix. 6.3 Description explains the monitoring and visual inspections of mix quality before and during discharge from truck to hopper. Range 6.4 temperature; visual inspections – mix type, consistency, segregation, contamination, bitumen content, aggregate grading. Asphalt application is described in terms of the monitoring and controlling of laying operations. Range feed control gate settings, rate of asphalt feed, paving machine speed, augur settings and adjustments, depth and spread rate. 6.5 Description explains influence of compaction equipment capacity on laying rate. 6.6 Description explains how paving machine speed and hot mix asphalt feed are adjusted to maintain the level of material in front of the screed and to match the required laying rate of the material. Range adjustments – truck delivery rate, asphalt feed rate, auger speed. Outcome 7 Describe emptying, cleaning, parking, and shutdown of an asphalt paving machine. Evidence requirements 7.1 Description identifies those parts of the machine that require emptying and cleaning in accordance with manufacturer’s instructions. 7.2 Control of solvent runoff during the cleaning process is described in accordance with company procedures. 7.3 Disposal of waste materials is described in accordance with company procedures. 7.4 Parking of machine is described in accordance with company procedures and manufacturer’s instructions. Range Infrastructure ITO SSB Code 101813 includes but is not limited to – location, parking, security. New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 7.5 20447 version 4 Page 6 of 7 Shutdown procedures are described in accordance with manufacturer’s instructions. Outcome 8 Describe requirements for moving an asphalt paving machine from site to site. Evidence requirements 8.1 Restrictions from driving a paving machine on the road are described in accordance with Traffic Regulations 1976. Range 8.2 wheeled or rubber-tracked machine. Requirements for loading to, positioning on, and unloading from transporters are described in accordance with manufacturer’s instructions and company procedures. requirements exclude – permits, securing, transporting. Range This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 27 October 2005 31 December 2013 Revision 2 25 January 2008 31 December 2016 Review 3 15 March 2012 31 December 2016 Reinstatement 4 17 July 2014 31 December 2016 Consent and Moderation Requirements (CMR) reference 0101 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 20447 version 4 Page 7 of 7 to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016