22875 version 1 Page 1 of 5 Operate a gas turbine and associated systems for electricity generation in a thermal power station Level 4 Credits 16 Purpose This unit standard is for people who work in a thermal power station. People credited with this unit standard are able to: demonstrate knowledge of gas turbines; operate a gas turbine and associated systems; and demonstrate knowledge of deviations from normal conditions in operating a gas turbine and associated systems. Subfield Electricity Supply Domain Electricity Supply - Thermal Operations and Control Status Registered Status date 20 June 2006 Date version published 20 June 2006 Planned review date 31 December 2011 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Electricity Supply Industry Training Organisation Accreditation and Moderation Action Plan (AMAP) reference 0120 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 This unit standard is intended for, but not restricted to, workplace assessment. The range statements across the unit standard can be applied according to industry specific equipment, procedures, and processes. 2 Safety of personnel and plant must be a priority throughout the assessment. If the safety requirements are not met the assessment must stop and the candidate will be assessed as not yet competent. New Zealand Qualifications Authority 2016 22875 version 1 Page 2 of 5 3 Performance and work practices in relation to the elements and performance criteria must comply with all current legislation, especially the Electricity Act 1992, and any regulations and codes of practice recognised under that statute; the Health and Safety in Employment Act 1992; and the Resource Management Act 1991. Electricity supply industry codes of practice and documented industry procedures include the Safety Manual – Electricity Industry (SM-EI) (2004) Wellington: Electricity Engineers’ Association. A full list of current legislation and industry codes is available from the Electricity Supply Industry Training Organisation, PO Box 1245, Hamilton. 4 ‘Industry requirements’ include all industry and workplace documented policies, procedures, specifications, business, and quality management requirements relevant to the workplace in which assessment is carried out. 5 Practical exercises should be used for assessment wherever possible, with the exception of element 2 which requires operational experience. Elements and performance criteria Element 1 Demonstrate knowledge of gas turbines. Performance criteria 1.1 The physics associated with gas turbines is explained in terms of application to gas turbine design and operation. Range 1.2 Components of a gas turbine are explained in terms of design and operating concepts. Range 1.3 properties of gas, laws of motion, energy flow, energy loss, thermodynamics, Brayton cycle. may include but is not limited to – compressor or compressors – materials, blading, staging, bleed air supplies; turbine or turbines – materials, blading, staging, blade cooling, combustion chamber or chambers, ignitors, silo, annular, canannular, nozzles; rotors – solid, hollow, concentric; gearbox arrangements, generator, bearings, sumps. Auxiliary systems and equipment for gas turbines are described in terms of function. Range may include but is not limited to – lubrication systems, jacking oil and turning gear systems, hydraulic starting motor, transfer gearbox, ancillary gearbox cooling systems, fuel systems, starting system, drainage, compressed air, water wash. New Zealand Qualifications Authority 2016 22875 version 1 Page 3 of 5 1.4 Protection systems and equipment are described in terms of purpose and operating concepts. Range 1.5 may include but is not limited to – variable bypass valve system, flame sensing devices, electrical protection, anti-icing, backup power supplies, purge systems, run down tanks, magnetic chip detectors, supervisory equipment. Control equipment is described in terms of purpose and operating concepts. Range may include but is not limited to – variable geometry unit, guide vanes, efficiency enhancement systems, NOx (nitrous oxide) emission control system, AVR (automatic voltage regulator), inlet air condition. 1.6 Indication equipment is described in terms of type and physical location. Range may include but is not limited to – load, pressure, temperature, speed, vibration, flow, position detection, emission levels. 1.7 Fire protection and ventilation systems are described in terms of operation. Element 2 Operate a gas turbine and associated systems. Performance criteria 2.1 Gas turbine plant is identified and pre-start checks on unit and associated systems are carried out in accordance with industry requirements. 2.2 Start-up and associated operating and monitoring is carried out in accordance with industry requirements. Range 2.3 On-load operating and associated monitoring is carried out in accordance with industry requirements. Range 2.4 individual equipment and system starts, machine run to speed, ignition, synchronisation, loading. may include but is not limited to – control mode selection, load changing, volt and Volts Amp Reactive (VAR) output adjustment, operation within parameters. Shutdown of unit and associated systems is carried out in accordance with industry requirements. Range may include but is not limited to – sequence operation, system run down and cool down requirements. New Zealand Qualifications Authority 2016 22875 version 1 Page 4 of 5 2.5 Routine operating procedures are carried out in accordance with industry requirements. Range may include but is not limited to – fuel changeover, water wash, condition monitoring, plant changeover/duty cycles, lubrication routines, fuel system purging, isolations and permit requirements, equipment testing, inspections. 2.6 Recording and documentation is carried out in accordance with industry requirements. 2.7 Report operating actions in accordance with industry requirements. Element 3 Demonstrate knowledge of deviations from normal conditions in operating a gas turbine and associated systems. Performance criteria 3.1 Deviations from normal operating parameters are identified and explained to determine the impact on plant operations. Range 3.2 may include but is not limited to – pressure and temperature excursions, vibration, fuel usage, breach of resource consent parameters, loss of indication, loss of emission control system, loss of efficiency enhancement system. Plant safety, fire, and emergency procedures are followed in accordance with industry requirements. Range may include but is not limited to – surge, stall, post-shutdown fire, loss of lube oil, catastrophic failure. Please note Providers must be accredited by the Qualifications Authority, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. New Zealand Qualifications Authority 2016 22875 version 1 Page 5 of 5 Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Electricity Supply Industry Training Organisation info@attto.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016