10411 version 4 Page 1 of 4 Service low voltage electric motors 415 volts and below Level 4 Credits 5 Purpose People credited with this unit standard are able to plan, service, test, and report a service on low voltage electric motors 415 volts and below. Subfield Electricity Supply Domain Electricity Supply - Power System Maintenance Status Registered Status date 11 December 2009 Date version published 11 December 2009 Planned review date 31 December 2014 Entry information Prerequisites: Unit 2395, Select, use and care for, engineering hand tools; and Unit 2396, Select, use and maintain portable hand held engineering power tools; or demonstrate equivalent knowledge and skills. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Electricity Supply Industry Training Organisation Accreditation and Moderation Action Plan (AMAP) reference 0120 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 This unit standard is intended for, but not restricted to, workplace assessment. The range statements within the unit standard can be applied according to industry specific equipment, procedures, and processes. 2 Safety of personnel and plant must be a priority throughout the assessment. If the safety requirements are not met the assessment must stop. New Zealand Qualifications Authority 2016 10411 version 4 Page 2 of 4 3 Performance and work practices in relation to the elements and performance criteria must comply with all current legislation, especially the Electricity Act 1992, and any regulations and codes of practice recognised under that statute; the Health and Safety in Employment Act 1992; and the Resource Management Act 1991. Electricity supply industry codes of practice and documented industry procedures include the Safety Manual – Electricity Industry (SM-EI) (2004) Wellington: Electricity Engineers’ Association. A full list of current legislation and industry codes is available from the Electricity Supply Industry Training Organisation, PO Box 1245, Waikato Mail Centre, Hamilton 3240. 4 The phrase in accordance with industry requirements is implicit in all elements and performance criteria in this unit standard. 5 Industry requirements include all asset owner requirements; manufacturers’ specifications; and enterprise requirements which cover the documented workplace policies, procedures, specifications, and business and quality management requirements relevant to the workplace in which assessment is carried out. 6 This unit standard includes fan impeller, shaft, bearing, and ducting. 7 This unit standard includes all equipment within the motor starter control panel and box and includes the starters, variable speed drives, speed controllers, overloads, starting resistances, motor windings, bearings, mountings and the shaft up to the shaft coupling. 8 This unit standard excludes the couplings and power supplies. 9 The term service includes preventative maintenance, inspections, cleaning, monitoring, and checking of generation plant and equipment. Elements and performance criteria Element 1 Plan service of low voltage electric motors 415 volts and below. Range maintenance records, scope of work, resources, specifications, work plans, drawings, identification of hazards. Performance criteria 1.1 Work plans are prepared. Range 1.2 prepared plans identify all necessary procedures and resources required for the service. Work plans and specifications are complete, concise, and legible, and reflect identified risk with hazards being identified and eliminated, isolated, or minimised. New Zealand Qualifications Authority 2016 10411 version 4 Page 3 of 4 1.3 Work plans and specifications are made available for all personnel involved in implementing the plans within the scheduled timeframe. Element 2 Service low voltage electric motors 415 volts and below. Range AC single and three phase, squirrel cage, wound rotor, fixed and variable speed, DC shunt, series, compound. Performance criteria 2.1 Isolations are checked. 2.2 Low voltage electric motors and components requiring service are identified. 2.3 Low voltage electric motors and components are serviced. Range 2.4 includes but is not limited to – clean and service and replace brushes, brush gear, check mountings, windings, bindings, motor starter, terminations for tightness and security, clean motor, contacts on starter, check and service slip rings, bearings, capacitors, seals (submersibles), speed switches. Service activities and resources are co-ordinated throughout the duration of the work to minimise disruption to personnel, plant, electricity generation, and the environment. Element 3 Test low voltage electric motors 415 volts and below. Range free running and balance, insulation tests on motor and starter windings, test run, vibration, temperature, alignment, noise, running currents. Performance criteria 3.1 Tests are carried out in accordance with the prepared work plan. 3.2 Air discharge measurement and analysis is carried out. Element 4 Report service of low voltage electric motors 415 volts and below. Range service report, job sheet, daily diary, log book, test reports and results, plant history, authorisations. Performance criteria 4.1 Reported information is completed and actioned. New Zealand Qualifications Authority 2016 10411 version 4 Page 4 of 4 4.2 Maintenance information is recorded in the prescribed format and filed within scheduled timeframe. 4.3 Further action required for plant and equipment is identified, recorded, and communicated to appropriate personnel. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Electricity Supply Industry Training Organisation info@esito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016