NZQA Expiring unit standard 8972 version 5 Page 1 of 6 Title Perform reference testing of the main milk components for calibration of testing instruments Level 4 Credits 10 Purpose People credited with this unit standard are able to: explain the importance of reference testing of the main components of milk and factors which influence results; explain sampling of milk for reference testing of milk components; explain gravimetric testing of fat in milk and other dairy products; explain the Kjeldahl method for determining protein in milk and other dairy products; explain reference testing of lactose in milk; explain the gravimetric method of testing the total solids of milk; perform reference testing of milk components; check the collation of milk component test results with total solids results for four suppliers’ milk samples; and report on how the application and quality assurance of reference testing of milk could be improved in the individual’s own laboratory in the New Zealand dairy industry. Classification Dairy Manufacturing > Dairy Laboratory Methodology Available grade Achieved Entry information Critical health and safety prerequisites Open. Explanatory notes 1 Work must be carried out in accordance with organisational requirements. 2 Organisational requirements refers to instructions to staff on policy and procedures (including the application of legislation to work situations) which are formally documented or generally accepted at the work site. This may include legislation: industry standards and methods, national and international standards and methods: standards and methods published in internationally recognised reputable texts: customer/organisation developed methods, standard operating procedures, specifications, manuals, and manufacturer’s information. 3 The legislation and standards relevant to this unit standard may include but are not limited to – Health and Safety in Employment Act 1992, Animal Products Act 1999, Animal Products (Dairy) Regulations 2005, ISO/IEC 17025:1999 General requirements for the competence of testing and calibration laboratories, NZFSA – Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8972 version 5 Page 2 of 6 Approved Standards and Codes of Practice at http://www.nzfsa.govt.nz/dairy/registers-lists. Outcomes and evidence requirements Outcome 1 Explain the importance of reference testing of the main components of milk and factors, which influence results. Evidence requirements 1.1 The importance of reference testing of the main components of milk is explained in terms of the industry standard. Range 1.2 Factors affecting milk composition are explained in terms of the industry standard. Range 1.3 official, reference or standard, routine, automated, modified, rapid or screening. Factors causing difficulty in reference testing of milk components are explained in terms of the industry standard. Range 1.6 colour, flavour, odour, milk density, freezing point, pH. Types of testing methods for milk components are explained in terms of the industry standard. Range 1.5 genetic, environmental. The physical and physio-chemical properties of milk are explained in terms of the industry standard. Range 1.4 payment for milk, measurement of milk as a raw material, final product testing, research purposes, national milk composition, genetic merit of national herd, truth of labelling for consumer milk products. milk as a complex biological fluid, lipid analysis, protein analysis, ash analysis, total solids analysis. Methods used to monitor laboratory performance of reference testing of milk components are explained in terms of the industry standard. Range application of sampling and test methods, calibration procedures, certified reference materials, quality assurance control material, Inter Laboratory Comparison Programme (ILCP). Outcome 2 Explain sampling of milk for reference testing of milk components. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8972 version 5 Page 3 of 6 Evidence requirements 2.1 The factors affecting the taking and preparation of a representative sample for reference testing are explained in terms of the industry standard. Range quality of sample, pre-transport storage of sample, transport of sample, laboratory storage of sample, preparation of sample prior to sampling for testing, identification of unsatisfactory samples. Outcome 3 Explain gravimetric testing of fat in milk and other dairy products. Evidence requirements 3.1 The relative efficiencies of the extraction of fat components and non fatty substances and their implications are explained in terms of the industry standard. Range Rose-Gottlieb (R-G), Schmid-Bonzynski-Ratzlaff (SBR). 3.2 The chemical and physical changes that occur in each stage of the R-G fat test are explained in terms of the industry standard. 3.3 Pitfalls of the R-G test are explained in terms of the industry standard. Range 3.4 reagent purity, technique, sampling. Quality assurance of R-G testing is explained in terms of the industry standard. Range solvent blanks, reagent blanks, peroxide test, repeatability, duplicates, reproducibility, oven temperature. Outcome 4 Explain the Kjeldahl method for determining protein in milk and other dairy products. Evidence requirements 4.1 The principle of the Kjeldahl method and its advantages and disadvantages are explained in terms of the industry standard. 4.2 The chemical steps of the Kjeldahl process are explained in terms of the industry standard. Range 4.3 digestion, distillation, titration. The make-up of nitrogen compounds in dairy products and the reason why a conversion factor of 6.38 overestimates true protein are explained in terms of the industry standard. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard Range 8972 version 5 Page 4 of 6 caseins, whey proteins, non-protein nitrogen. 4.4 The determination of casein and whey protein of milk is explained in terms of the industry standard. 4.5 The critical factors in each stage of the manual and block-digestion Kjeldahl methods are explained in terms of the industry standard. Range 4.6 digestion, distillation, titration. Quality assurance of Kjeldahl testing is explained in terms of the industry standard. Range blanks, recovery checks, duplicates, ILCP. Outcome 5 Explain reference testing of lactose in milk. Evidence requirements 5.1 The classification and chemistry of carbohydrates are explained in terms of the industry standard. Range 5.2 The chemical stages of the Chloramine T test for lactose are explained in terms of the industry standard. Range 5.3 monosaccharides, disaccharides, polysaccharides. sample clarification, addition of chloramine T, addition of potassium iodide, titration with sodium thiosulphate. Pitfalls in the Chloramine T test are explained in terms of the industry standard. Range reagent strength and stability, titration technique. Outcome 6 Explain the gravimetric method of testing the total solids of milk. Evidence requirements 6.1 Factors affecting repeatability and reproducibility are explained in terms of the industry standard. Range 6.2 sampling, chemical state of dried components, weight determinations, non-availability of primary standards, oven performance and loading, bound water, Maillard browning. Pitfalls in the Total Solids test are explained in terms of the industry standard. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard Range 6.3 weighing, housekeeping, temperature distribution, drying time, dish arrangement, laboratory environment. Quality assurance of the Total Solids test is explained in terms of the industry standard. Range 6.4 8972 version 5 Page 5 of 6 temperature control of oven, duplicate analysis, ILCP. The collation of the major milk component tests compared with the Total Solids test is explained in terms of the industry standard. Range fat, protein, lactose, ash, total solids. Outcome 7 Perform reference testing of UHT standard milk with established figures for fat, protein, total solids, ash, and lactose. Range fat, protein, lactose, total solids. Evidence requirements 7.1 Tests are performed in accordance with organisational requirements. 7.2 Test results are within repeatability limits in accordance with organisational requirements. Outcome 8 Check the collation of milk component test results with total solids results for four suppliers’ milk samples. Range test results for one particular day. Evidence requirements 8.1 The difference between the collation of the individual test results for protein, fat, anhydrous lactose, ash, and the total solids is determined. 8.2 Results are stated as being within or outside acceptable limits in terms of the industry standard. 8.3 Possible causes with supporting reasons are provided if collation results are outside acceptable limits. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8972 version 5 Page 6 of 6 Outcome 9 Report on how the application and quality assurance of reference testing of milk could be improved in the individual’s own laboratory. Evidence requirements 9.1 The five most important points relating theory to practice for improved quality control are identified, with supporting reasons. 9.2 Recommendations, with supporting reasons, are provided on what changes could be instituted to better meet organisatonal requirements. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 28 April 1997 31 December 2017 Revision 2 2 July 1999 31 December 2017 Revision 3 13 June 2003 31 December 2017 Rollover and Revision 4 26 January 2007 31 December 2017 Review 5 15 October 2015 31 December 2017 Consent and Moderation Requirements (CMR) reference 0022 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016