NZQA Expiring unit standard
10122 version 6
Page 1 of 4
Title
Change a die at a rotary die cutter in the corrugated packaging
industry
Level
2
Credits
7
Purpose
People credited with this unit standard are able to: remove the
die on completion of a production run; use production order
documentation to select a die for a new production run; mount
the new die on the die cylinder; and follow safety requirements
for the machine being used.
Classification
Fibreboard Packaging > Corrugated Case Converting
Available grade
Achieved
Entry information
Critical health and
safety prerequisites
Unit 340, Demonstrate knowledge of safe working practices in
the printing and graphic pre-press industries, or demonstrate
equivalent knowledge and skills.
Recommended skills
and knowledge
Unit 10121, Demonstrate knowledge of rotary die cutting
machinery in the corrugated packaging industry, or
demonstrate equivalent knowledge and skills.
Explanatory notes
1
All workplace practices must meet any applicable and recognised codes of practice,
and documented workplace health, safety, and environmental procedures for
personal, product, workplace health, safety, and environmental matters, and the
obligations required under current law including the Health and Safety in Employment
Act 1992, Hazardous Substances and New Organisms Act 1996, Resource
Management Act 1991, Privacy Act 1993 and their subsequent amendments.
2
Workplace practices refer to the documented procedures for the machine and/or
workplace.
Outcomes and evidence requirements
Outcome 1
Remove the die on completion of a production run.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
10122 version 6
Page 2 of 4
Evidence requirements
1.1
At the termination of the preceding production run, the machine is reset in
accordance with workplace practices.
Range
1.2
resettings may include but are not limited to – machine ‘zeroing’,
opening machine, releasing impression, releasing brake.
Die is unbolted and removed in accordance with workplace practices.
Outcome 2
Use production order documentation to select a die for a new production run.
Evidence requirements
2.1
Production order for the job is confirmed against the production schedule in
accordance with workplace practices.
2.2
The die is selected and confirmed against production order documentation in
accordance with workplace practices.
2.3
The die is checked for damage and any damage is reported in accordance with
workplace practices.
Outcome 3
Mount the new die on the die cylinder.
Evidence requirements
3.1
The machine is set in accordance with workplace practices.
Range
procedures may include but are not limited to – machinery being
‘zero-ed’, centring die cylinder, releasing impression, engaging
brake.
3.2
The die and stripping componentry are securely mounted in accordance with
workplace practices.
3.3
The lead edge of the die is at the zero or lead edge line of the die cylinder.
3.4
Where the die is in two or more pieces, the second and subsequent pieces are
aligned with the first piece to within ± 1.0mm.
3.5
Machine is confirmed as being ‘zero-ed’ prior to commencing production
running.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
10122 version 6
Page 3 of 4
Outcome 4
Follow safety requirements for the machine being used.
Range
operating manual, workplace practices.
Evidence requirements
4.1
Machine start up, shutdown and emergency procedures in the workplace are
explained.
4.2
Hazard control measures, as circulated by the company, are described and
followed.
4.3
Hazards or potential hazards in the workplace are identified and reported in
accordance with workplace practices.
Replacement information
This unit standard and unit standard 10455 have been
replaced by unit standard 27792.
This unit standard is expiring. Assessment against the standard must take place by
the last date for assessment set out below.
Status information and last date for assessment for superseded versions
Process
Version Date
Last Date for Assessment
Registration
1
18 February 1998
31 December 2015
Revision
2
27 March 2001
31 December 2015
Review
3
27 April 2005
31 December 2015
Rollover
4
12 December 2008
31 December 2015
Review
5
20 September 2012
31 December 2019
Rollover
6
10 December 2015
31 December 2019
Consent and Moderation Requirements (CMR) reference
0005
This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA,
before they can report credits from assessment against unit standards or deliver courses
of study leading to that assessment.
Industry Training Organisations must be granted consent to assess against standards by
NZQA before they can register credits from assessment against unit standards.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
10122 version 6
Page 4 of 4
Providers and Industry Training Organisations, which have been granted consent and
which are assessing against unit standards must engage with the moderation system that
applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies
to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing
to develop education and training programmes, such as minimum qualifications for tutors
and assessors, and special resource requirements.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016