NZQA Expiring unit standard 27347 version 3 Page 1 of 5 Title Break down pork carcasses on bandsaw Level 3 Purpose Credits 20 This unit standard is for experienced people who are employed in the further processing department at meat processing plants whose job is to set up and maintain bandsaws and to break down fresh and frozen pork carcasses to company specifications without supervision. People credited with this unit standard are able to: assemble, disassemble, set up and maintain bandsaws; break down pork carcasses; demonstrate team-work; and comply with organisational and statutory hygiene and safety requirements. Classification Meat Processing > Meat Industry - Further Processing Available grade Achieved Entry information Recommended skills and knowledge Unit 2505, Demonstrate knowledge of meat industry workplace hygiene and food safety requirements; and Unit 20238, Identify pork meat cuts. This unit standard is Normal production speeds apply to the performance of this activity. expiring Legislation relevant to this unit standard includes but is not limited to – Health and Explanatory notes 1 2 Safety in Employment Act 1992, Animal Products Act 1999. 3 Resource documents include but are not limited to – Industry Standard 3 Hygiene & Sanitation; Industry Standard 6 Processing of Edible Product, available from the New Zealand Food Safety Authority at http://www.foodsafety.govt.nz/industry/sectors/meat-ostrich-emugame/meatman/index.htm. 4 Cuts performed need to meet the requirements of the range of products being produced by the company. Cuts must be made to either fresh or frozen carcasses. 5 Definitions Organisational requirements – instructions to staff on policies and procedures which are documented in memo, electronic or manual format and are available in the workplace. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 27347 version 3 Page 2 of 5 Company specifications – product specifications set by the company relating to cuts, weights, presentation and packaging. Customer specifications – product specifications set by clients relating to cuts, weights, presentation and packaging. Operator – the candidate being assessed against this unit standard. Outcomes and evidence requirements Outcome 1 Assemble, disassemble, set up and maintain bandsaws. Range bench top, blade guards, blade, height and tension adjustments. Evidence requirements 1.1 Bandsaw is disassembled in accordance with organisational and statutory requirements for cleaning and sterilisation. 1.2 Bandsaw is reassembled and tensioned to organisational, statutory and manufacturer’s requirements. 1.3 Bandsaw is stable and bench top is level in accordance with organisational requirements. 1.4 Bench top is no lower than the surface on which cut product will be discharged. 1.5 Bandsaw is test run before use and complies with organisational and operational requirements. 1.6 Damaged, blunt and unsafe blades are replaced in accordance with organisational requirements. 1.7 Bandsaw operation is stopped immediately when any machine malfunction occurs and is not re-started until the problem is rectified. 1.8 This unit standard is expiring Operator maintenance and repair of bandsaws are in accordance with organisational requirements. 1.9 Bandsaw malfunctions and/or maintenance requirements beyond the operator's approval to rectify are reported to supervisory staff in accordance with organisational requirements. Outcome 2 Break down pork carcasses. Evidence requirements 2.1 Bandsaw cuts are clean and straight and made without excessive force or unnecessary duplication in accordance with organisational requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 27347 version 3 Page 3 of 5 2.2 Individual meat cuts meet company and customer specifications for size, placement and angle of saw cuts. 2.3 Bench top and working surfaces are kept free of cut product and excessive sawdust in accordance with organisational requirements. 2.4 Holding and pushing techniques meet organisational requirements. 2.5 Operator balance is maintained and body weight used to best effect at all times during bandsaw operation. 2.6 Factors affecting operator concentration and co-ordination are reported to supervisory staff in accordance with organisational requirements. 2.7 Bandsaw is switched off when unattended, and immediately any problem develops likely to affect its safe and efficient operation. 2.8 Operator cutting speed is adjusted to maintain a supply of meat cuts consistent with the needs of following co-workers. Outcome 3 Demonstrate team-work. Evidence requirements 3.1 Tasks are completed within the time and space allocation determined by product flow and organisational requirements. 3.2 The quality and completeness of tasks meet the operational requirements of following co-workers. 3.3 Communication and feedback are provided to and requested from co-workers to maintain and improve task and product quality. 3.4 This unit standard is Co-workers are not endangered through the operator's methods and expiring equipment. 3.5 Co-worker assistance is provided within the confines of product flow and operator space. 3.6 Machinery, equipment and facility malfunctions are identified and reported to supervisory staff in accordance with organisational requirements. 3.7 Conflict resolution techniques are applied to minimise interpersonal differences with co-workers which may adversely affect team performance. Outcome 4 Comply with organisational and statutory hygiene and safety requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 27347 version 3 Page 4 of 5 Evidence requirements 4.1 Company supplied clothing, and hygiene and safety equipment are worn and used in accordance with organisational and statutory requirements. 4.2 Work methods comply with specified organisational and statutory requirements to minimise the risk of product contamination and injuries to the operator and others. 4.3 Contaminated meat products, surfaces, machinery and equipment are handled in accordance with organisational and statutory requirements. 4.4 Unsafe and unhygienic conditions are identified and corrective actions taken in accordance with organisational requirements. 4.5 Equipment, operator and work area cleanliness complies with organisational and statutory requirements. Replacement information This unit standard, unit standards 2500 and unit standard 4539 have been replaced by unit standard 28237. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration Review Rollover This unit standard is2016 2 27 January 2015 31 December 3 17 September 2015 31 December 2018 expiring 1 21 July 2011 31 December 2016 Consent and Moderation Requirements (CMR) reference 0033 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 27347 version 3 Page 5 of 5 Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is expiring Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016