NZQA Expiring unit standard 951 version 6 Page 1 of 4 Title Diagnose and rectify faults in a vehicle LPG (liquefied petroleum gas) fuel system Level 4 Credits 4 Purpose This unit standard is for people in the automotive repair industry. People credited with this unit standard are able to: carry out regular maintenance procedures to an LPG fuel system; demonstrate knowledge of engine tuning procedures and equipment malfunction causes on LPG fuelled vehicles; test an LPG fuel system for faults; and rectify LPG fuel system faults and their causes. Classification Motor Industry > Automotive Fuel Systems and Exhaust Available grade Achieved Entry information Critical health and safety prerequisites Unit 886, Test a four stroke petrol engine using a tunescope; and Unit 894, Diagnose and rectify faults in a carburetted petrol fuel system; or demonstrate equivalent knowledge and skills. Explanatory notes 1 The person completing this unit standard must be directly supervised by an Alternative Fuels Authorised Person. 2 The following legislation, regulations, and their amendments are required to be consulted and followed where applicable: – Health and Safety in Employment Act, 1992 – Traffic Regulations, 1976 – NZ Standards: NZS 5422, and NZS 5463. 3 Reference to suitable tools and equipment means industry approved tools and equipment that are recognised within the industry as being the most suited to complete the task to a professional and competent manner with due regard to safe working practices. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 951 version 6 Page 2 of 4 Outcomes and evidence requirements Outcome 1 Carry out regular maintenance procedures to an LPG fuel system. Evidence requirements 1.1 Safety precautions are taken when carrying out maintenance work according to NZS 5422 and NZS 5463. 1.2 Suitable tools and equipment are selected and used to enable the system to be serviced. 1.3 Regular maintenance requirements to the gaseous fuel equipment are completed, according to equipment manufacturer's instructions and NZS 5422 and NZS 5463. Range filter cleaning, regulator draining, air filter, leak detection, security of components, petrol hose condition, mixer attachment. Outcome 2 Demonstrate knowledge of engine tuning procedures and equipment malfunction causes on LPG fuelled vehicles. Evidence requirements 2.1 Problems that may affect engine operation following the fitment of conversion systems are identified. Range 2.2 Problems that may occur with LPG components in service are described according to the equipment manufacturer's service information. Range 2.3 malfunctions related to fuel supply and gas usage. mechanical and electrical faults, lack of servicing, external problems affecting performance. The procedure to perform on-road acceleration tests is described according to manufacturer’s engine test instructions. Range hesitation, misfiring, flat spots, overall performance. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 2.4 The use of a rolling chassis dynamometer and an infra-red exhaust gas analyser for carrying out adjustment and test procedures on an engine operating on dual fuel is explained according to manufacturer’s equipment instructions. Range 2.5 951 version 6 Page 3 of 4 engine under load conditions throughout revolutions per minute (RPM) range. The modification requirements required for vehicles to run on dedicated LPG are explained according to manufacturer’s kit instructions. Range removal of existing petrol system components, fitting of gas carburettor components, alterations to compression ratio, ignition components, ignition timing, exhaust emission controls, air intake systems, valve and valve seat modifications, turbocharging, intercooling. Outcome 3 Test an LPG fuel system for faults. Range equipment malfunction, poor starting, poor performance. Evidence requirements 3.1 Safety precautions are taken when carrying out tests according to NZS 5422 and NZS 5463. 3.2 Suitable tools and equipment are selected and used to enable the system to be tested. 3.3 The vehicle is operated to reproduce the symptoms of the fault reported by the customer or supervisor, and all details concerning the symptoms and the conditions when they occur are identified and noted. 3.4 The fault symptoms, the conditions when they occur, and any test results are analysed, and a likely cause is determined. Outcome 4 Rectify LPG fuel system faults and their causes. Evidence requirements 4.1 Safety precautions are taken when carrying out repair work according to NZS 5422 and NZS 5463. 4.2 Suitable tools and equipment are selected and used to enable system faults to be rectified. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 951 version 6 Page 4 of 4 4.3 Faulty LPG system components are repaired and replaced according to equipment manufacturer's specifications, and comply with NZS 5422, Part 1. 4.4 A leak test is performed according to NZS 5422, Part 1. Range after repairs and after replacement of components. Replacement information This unit standard has been replaced by unit standard 24181 and unit standard 24182. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 9 November 1993 31 December 2016 Review 2 4 October 1996 31 December 2016 Review 3 26 February 1999 31 December 2016 Review 4 25 January 2008 31 December 2016 Rollover 5 19 November 2010 31 December 2016 Rollover 6 20 November 2015 31 December 2020 Consent and Moderation Requirements (CMR) reference 0014 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the Conesnt and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016