NZQA Expiring unit standard 20600 version 3 Page 1 of 3 Title Design a basic pneumatic power system under supervision Level 3 Credits 15 Purpose People credited with this unit standard are able to, under supervision, prepare to design, and undertake design of a basic pneumatic power system. Classification Mechanical Engineering > Fluid Power - Pneumatics Available grade Achieved Entry information Critical health and safety prerequisites Unit 17344, Draw a diagram, and explain the operating principles, of a simple pneumatic power system, or demonstrate equivalent knowledge and skills. Explanatory notes 1 Basic pneumatic power system refers to a permanently fixed combination of both production and consumption system components, which excludes sequential control. 2 The basic pneumatic power system designed for this unit standard must is to be of an elementary design that includes the following components. Air production system components: a Air compressor - reciprocating (piston or diaphragm) or rotary (vane or screw) b Air compressor drive (electric motor or combustion engine) c Tank (reservoir) d Air control devices, examples of which include pressure switch, check valve, pressure gauge, safety valve e Air conditioning equipment, examples of which include refrigerated air dryer, line filter, and drains (manual, auto float, or electrical). Air consumption system components: a Air service unit, components of which include standard filters, oil removal filters, regulators - relieving and non relieving, lubricators. b Actuator, examples of which include linear cylinder or rotary actuator. c Air tool (grinder, drill). d Directional control valves that meet the following requirements - three and five port, two and three position, pilot and solenoid operated. e Speed controller(s). f Air-supply tubing. Competenz SSB Code 8104 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 20600 version 3 Page 2 of 3 3 The design and specification of the pneumatic power system is the outcome of this unit standard. The actual construction of the system is not a requirement of assessment. 4 Symbols must conform to ISO 1219, Fluid power systems and components - Graphic symbols and circuit diagrams - Part 1: Graphic symbols (1991), and Part 2: Circuit diagrams (1995). Outcomes and evidence requirements Outcome 1 Prepare to design a basic pneumatic power system. Evidence requirements 1.1 Design specifications and operational requirements are understood and confirmed with supervisor. Range 1.2 Component working principles in the specification are explained. Range 1.3 may include but is not limited to - valve spool configuration, reservoir design, relationship and placement within the system. Reference is made to tube charts for line size relative to flow rate. Range 1.4 may include but is not limited to - travel speeds, stroke, load, force, work. hard copy, electronic. Design safety and regulatory requirements are identified and confirmed with supervisor. Outcome 2 Undertake design of a basic pneumatic power system. Evidence requirements 2.1 Calculations are made to meet operational requirements of system and determine sizing of components to meet design specification. Range may include but is not limited to - area, pressure, force, flow, tubing size. 2.2 Terminology and symbols are selected to match specification. 2.3 Design meets specification and operational capabilities. 2.4 Design and operational capabilities meet safety and regulatory requirements. Competenz SSB Code 8104 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 2.5 20600 version 3 Page 3 of 3 Documentation meets circuit specifications and operational requirements. Range to include - components list, symbols to ISO 1219; may include but is not limited to - recommended start up and shutdown procedures, description of operation and safety information, maintenance schedule, consumables information. Replacement information This unit standard and unit standard 20601 replaced unit standard 2726. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 25 May 2004 31 December 2015 Review 2 18 March 2011 31 December 2017 Rollover 3 15 October 2015 31 December 2017 Consent and Moderation Requirements (CMR) reference 0013 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the CMRs. The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Competenz SSB Code 8104 New Zealand Qualifications Authority 2016