NZQA Expiring unit standard 20601 version 3 Page 1 of 4 Title Design a basic pneumatic power system Level 4 Credits 15 Purpose People credited with this unit standard are able to prepare to design, and undertake design of a basic pneumatic power system. Classification Mechanical Engineering > Fluid Power - Pneumatics Available grade Achieved Entry information Critical health and safety prerequisites Unit 20600, Design a basic pneumatic power system under supervision, or demonstrate equivalent knowledge and skills. Explanatory notes 1 Basic pneumatic power system refers to a permanently fixed combination of both production and consumption system components, which excludes sequential control. 2 The basic pneumatic power system designed for this unit standard must be of an elementary design that includes the following components. Air production system components: a Air compressor - reciprocating (piston or diaphragm) or rotary (vane or screw). b Air compressor drive (electric motor or combustion engine). c Tank (reservoir). d Air control devices, examples of which include pressure switch, check valve, pressure gauge, safety valve. e Air conditioning equipment, examples of which include refrigerated air dryer, line filter, and drains (manual, auto float, or electrical). Air consumption system components: a Air service unit, components of which include standard filters, oil removal filters, regulators - relieving and non relieving, lubricators. b Actuator, examples of which include linear cylinder or rotary actuator. c Air tool (grinder, drill). d Directional control valves that meet the following requirements - three and five port, two and three position, pilot and solenoid operated. e Speed controller(s). f Air-supply tubing. Competenz SSB Code 8104 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 20601 version 3 Page 2 of 4 3 The design and specification of the pneumatic fluid power system is the outcome of this unit standard. The actual construction of the system is not a requirement of assessment. 4 The design and specification of the pneumatic power system to be conducted in situations that provide nil or minimal advice or support, and includes components and/or configurations that are different from that used for assessment in unit standard 20600. 5 Symbols must conform to ISO 1219, Fluid power systems and components - Graphic symbols and circuit diagrams - Part 1: Graphic symbols (1991), and Part 2: Circuit diagrams (1995). Outcomes and evidence requirements Outcome 1 Prepare to design a basic pneumatic power system. Evidence requirements 1.1 Design specifications and operational requirements are understood and confirmed with customer. Range 1.2 Component working principles in the specification are explained. Range 1.3 may include but is not limited to - travel speeds, stroke, weight, force, work. may include but is not limited to - valve spool configuration, reservoir design, relationship and placement within the system. Reference is made to tube charts for line size relative to flow rate. Range hard copy, electronic. 1.4 Design safety and regulatory requirements are identified and confirmed with customer. 1.5 Personnel associated with end use and complementary services are identified and consulted. Range Competenz SSB Code 8104 may include but is not limited to - component and consumable materials suppliers, pneumatic specialists, technical writers, staff training personnel. New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 20601 version 3 Page 3 of 4 Outcome 2 Undertake design of a basic pneumatic power system. Evidence requirements 2.1 Calculations are made to meet operational requirements of system and determine sizing of components to meet design specification. Range may include but is not limited to - area, pressure, force, flow, tubing size. 2.2 Terminology and symbols are selected to match specification. 2.3 Design meets specification and operational capabilities. 2.4 Design and operational capabilities meet safety and regulatory requirements. 2.5 Documentation meets circuit specifications and operational requirements. Range to include - components list, symbols to ISO 1219. may include but is not limited to - recommended start up and shutdown procedures, description of operation and safety information, maintenance schedule, consumables information. Replacement information This unit standard and unit standard 20600 replaced unit standard 2726. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 25 May 2004 31 December 2015 Review 2 18 March 2011 31 December 2017 Rollover 3 15 October 2015 31 December 2017 Consent and Moderation Requirements (CMR) reference 0013 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Competenz SSB Code 8104 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 20601 version 3 Page 4 of 4 Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the CMRs. The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Competenz SSB Code 8104 New Zealand Qualifications Authority 2016