NZQA registered unit standard 20613 version 2 Page 1 of 4 Title Maintain a hydraulic power system Level 3 Credits 7 Purpose People credited with this unit standard are able to: prepare to maintain; carry out preliminary sensory checks on; maintain; and return to operation, a hydraulic power system. Classification Mechanical Engineering > Fluid Power - Hydraulics Available grade Achieved Entry information Critical health and safety prerequisites Unit 20597, Shut down for maintenance, and start up, a hydraulic power system, or demonstrate equivalent knowledge and skills. Explanatory notes 1 Reference Legislation applicable to this unit standard includes the Health and Safety in Employment Act 1992, and Resource Management Act 1991. 2 Definitions Components – may include but are not limited to filters, breathers, tubing and piping. Industry practice – safe and sound trade practices generally accepted by competent persons within the mechanical engineering industry. PPE – personal protective equipment and may include but is not limited to protective clothing, gloves, safety glasses, headwear, footwear, hearing protection, and safety devices. Servicing – carrying out routine actions that ensure operational integrity. Examples include cleaning, replenishing, lubricating, minor adjustments, and dispatch of components for specialist work. Worksite procedures – documents that include: worksite rules, codes, and practices; equipment operating instructions and maintenance schedules; documented quality management systems; and health and safety requirements. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 20613 version 2 Page 2 of 4 Outcomes and evidence requirements Outcome 1 Prepare to maintain a hydraulic power system. Evidence requirements 1.1 Routine preventive maintenance activities are described in accordance with the selected system and worksite procedures. Range 1.2 Consequences of a poorly maintained system are identified. Range 1.3 may include but is not limited to – cleaning of system, checking of fluid types and fluid levels, filter and fluid tests. three consequences are required. Tools and equipment are prepared in accordance with the selected system and industry practice. Range may include but is not limited to – containers, blanking flanges, plates and plugs, absorbent materials, hand tools, cleaning equipment and fluids. 1.4 Procedure for making system safe is established in accordance with industry practice prior to commencing maintenance. 1.5 System and adjacent environment are cleaned, to prevent system contamination, in accordance with legislative requirements and industry practice. Outcome 2 Carry out preliminary sensory checks on a hydraulic power system. Range sensory – sight, sound, touch, smell; checks may include but are not limited to – leaks, levels, hose condition, filters, couplings, temperatures, gauges and indicators, excessive or unusual noise, machine odour. Evidence requirements 2.1 Checks are carried out in accordance with health and safety legislation and industry practice, and results communicated to the supervisor. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 20613 version 2 Page 3 of 4 Outcome 3 Maintain a hydraulic power system. Evidence requirements 3.1 System is made safe in accordance with worksite procedures, and confirmed with supervisor. Range may include but is not limited to – isolation, depressurisation, PPE, safety supports. 3.2 Components to be serviced are confirmed with supervisor. 3.3 Components are removed without damage to the system or component. 3.4 Components are serviced in accordance with manufacturer’s instructions or industry practice. 3.5 Components are replaced without damage to the system or component. 3.6 Fluid samples are collected for analysis in accordance with industry practice. Outcome 4 Return a hydraulic power system to operation. Evidence requirements 4.1 System is re-energised in accordance with worksite procedures, and confirmed with supervisor. Range may include but is not limited to – electrical, mechanical, and potential energy. 4.2 System performance is verified with supervisor to ensure it meets operational requirements. 4.3 Work area is cleaned in accordance with legislative requirements and industry practice. Replacement information This unit standard and unit standard 20614 replaced unit standard 2722. Planned review date 31 December 2015 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 20613 version 2 Page 4 of 4 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 25 May 2004 31 December 2014 Review 2 18 March 2011 N/A Accreditation and Moderation Action Plan (AMAP) reference 0013 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016