High Current Density and High Power Density Operation of Ultra High Speed InP DHBTs Mattias Dahlström1, Zach Griffith, Young-Min Kim2, Mark J.W. Rodwell Department of ECE University of California, Santa Barbara, USA (1) Now with IBM Microelectronics, Essex Junction, VT (2) Now with Sandia National Labs, NM mattias@ece.ucsb.edu 805-893-8044, 805-893-3262 fax Overview • Fast devices and circuits need high current! – Current limited by • Kirk current threshold • Device heating – Thermal resistance Device heating • Design of low thermal resistance HBT • High Current Devices with state of the art RF performance The need for high current density 35 Scaling laws: 1 nk T b c B C je Cbc Rex Rc Cbc 2f qI c t H 20 = 459 GHz Je=8 mA/mm2 21 15 10 A jbe 2 = 0.6 x 7 um I = 35 mA 5 c 2 J = 8.3 mA/um , V = 0.35 V 0 c cb 10 11 10 Frequency (Hz) 0 0 -10 -20 dBm Output Power (dBm) Digital circuit Key performance parameters: Minimize capacitance charging times! Increase current density max 25 10 C je Rex Rbb Vlogic , , , I V I V I logic c logic c c f U 1 nk T b c B AeCi , je Ac Ci ,bc Rex Rc Cbc 2f qAe J c Ccb Vlogic , Ic ...and f . f = 370 GHz 30 Gains (dB) Single HBT: f MAG/MSG -20 10 -40 -60 -30 -80 -40 59.34 59.36 59.38 59.40 59.42 GHz Je=6.9 mA/mm2 -50 divide by 2 -60 -70 -80 50 12 55 60 65 70 75 frequency (GHz) Output spectrum @ 59.35 GHz, fclk=118.70 GHz Thermal conductivity of common materials 100 at 300 K Si (168) 80 InP (W/Km) InP InAs InGaAs InAlAs InGaP GaAs Si SiN SiO polyimid 60 GaAs 40 InAs 20 InGaP InAlAs InGaAs SiN SiO polyimid 0 Material Ternaries lattice matched to InP HBT: Where is the heat generated? Vbe0.5= 0.95 V, Vce =0 1.3 V -0.5 InGaAs E E (eV) InGaAs -1 c -1.5 -2 InGaAlAs InP InP Base E Emitter InGaAs v -2.5 Collector -3 50 100 150 200 250 300 350 Position (A) Power generation: JE x VCE=6 x 1.5 V=9 mW/mm2 In the intrinsic collector HBT: heat transport Thermal resistance of materials in collector and subcollector critical Main heat transport is through the subcollector to the substrate Up to 30 % heat transport up through the emitter contact How to design a low thermal resistance HBT A five step process Identify high thermal resistance materials change them low thermal resistance materials Very simple! SHBT: InGaAs collector Design of low thermal resistance HBT: Initial design: InGaAs collector SHBT: InGaAs collector, InP emitter Design of low thermal resistance HBT: Emitter: InAlAsInP DHBT: InGaAs/InP collector Design of low thermal resistance HBT: InGaAs collector InP collector with InGaAlAs grade DHBT: InGaAs/InP collector, InGaAs/InP subcollector Design of low thermal resistance HBT: InGaAs subcollector InGaAs/InP composite subcollector DHBT: InGaAs/InP collector, thin InGaAs/InP subcollector Design of low thermal resistance HBT: Thick InGaAs in subcollector thin InGaAs in subcollector Metamorphic-DHBT: InGaAs/InP collector, InGaAs/InP subcollector Young-Min Kim Design of low thermal resistance Metamorphic HBT: InAlAs,InAlP, InGaAs buffersInP buffer Experimental Measurement of Temperature Rise dVBE dT dP VBE fixedIc VCE JA IC VCE dT dP dVCE dVBE 1 VBE 1 JA fixedIc fixedIc dVCE IC VCE IC 0.014 0.012 c I (A) 0.01 Temperature rise can be calculated by measuring IC, VCE and VBE Meta run 11 (BCB) E05B05 c 0.008 I Vce 1.5V Vce 1.3V 0.006 0.004 0.002 0.91 No thermal instability as long as slope<∞ each VBE gives a unique IC 0.92 0.93 0.94 0.95 V (V) be 0.96 VBE 0.97 0.98 Thermoelectric feedback coefficient (data from W. Liu) W. Liu: “Thermal Coupling in 2-Finger Heterojunction Bipolar Transistors” , IEEE Transactions on Electron Devices, Vol 42 No6, June 1995 W. Liu: H-F. Chau, E. Beam, "Thermal properties and Thermal Instabilities of InP-Based Heterojunction Bipolar Transistors”, IEEE Transactions on Electron Devices, Vol 43 No3, March 1996 0.0022 0.002 (V/K) 0.0018 0.0016 0.0014 0.0012 0.001 0.0008 Thermoelectric feedback coefficient from Liu et al. 0.0006 0.001 0.01 0.1 2 J (mA/mm ) 1 10 e Thermoelectric feedback coefficient for AlGaAs/GaAs HBTs 4 % smaller Not a large influence from material or structure variations High f DHBT Layer Structure and Band Diagram InGaAs 3E19 Si 400 Å Vbe = 0.75 V, Vce = 1.3 V Emitter InP 3E19 Si 800 Å InP 8E17 Si 100 Å InP 3E17 Si 300 Å InGaAs 8E19 5E19 C 300 Å Setback 3E16 Si 200 Å Base Collector Grade 3E16 Si 240 Å InP 3E18 Si 30 Å InP 3E16 Si 1030 Å InP 1.5E19 Si 500 Å InGaAs 2E19 Si 125 Å InP 3E19 Si 3000 Å SI-InP substrate Compared to previous UCSB mesa HBT results: • Thinner InP collector—decrease c • Collector doping increased—increase JKirk • Thinner InGaAs in subcollector—remove heat • Thicker InP subcollector—decrease Rc,sheet 30 Thermal resistance results: lattice matched 20 3 25 25 25 nmnm InGaAs, polymimide Rth InGaAs, polymimide 12.5 nmnm InGaAs, polymimide Rth 12.5 InGaAs, polymimide 12.5 nmnm InGaAs, BCB Rthnew 12.5 InGaAs, BCB 3.5 15 2.5 2 10 1.5 5 1 0.5 0 0 10 15 20 25 2 Base-Collector Area (mm ) 30 Measured thermal resistances for lattice matched HBTs. Ic= 5 mA, Vce=1.5 V, P=7.5 mW 12.5 nm InGaAs Device Buffer (mm) Tc (nm) Tsc InGaAs (nm) Tsc InP (nm) JA K/mW DHBT-M1 - 200 25 125 2.5 DHBT-19b - 150 12.5 300 1.8 DHBT-23 - 150 12.5 300 1.4 50 nm InGaAs 25 nm InGaAs: large improvement Temperature rise (K) 25 nm InGaAs Thermal resistance (K/mW) 4 Thermal resistance results: metamorphic 100 80 InAlP buffer, 25 nm InGaAs Rth InAlP buffer, 25 nm InGaAs InPInP buffer, 25 nm InGaAs Rth buffer, 25 nm InGaAs InPInP buffer, 12.5 nmnm InGaAs Rth buffer, 12.5 InGaAs 12 60 10 8 40 6 20 4 2 0 0 Temperature rise (K) 50 nm InGaAs InAlP buffer Thermal resistance (K/mW) 14 5 10 15 20 25 2 Base-Collector Area (mm ) 30 35 Measured thermal resistances for metamorphic HBTs. Ic= 5 mA, Vce=1.5 V, P=7.5 mW 25 nm InGaAs InP buffer Device Buffer (mm) Tc (nm) Tsc InGaAs (nm) Tsc InP (nm) JA K/mW M-HBT-1 InAlP 1.5 200 50 125 7.6 M-HBT-2 InP 1.5 200 50 125 3.3 M-HBT-11 InP 1.5 200 25 300 3.1 InAlP InP buffer: large improvement 50 nm InGaAs 25 nm InGaAs: small improvement Device and circuit results Zach Griffith 2 V =0V jbe 0.00 cb 14 I b step 10 8 6 -0.10 -0.15 4 -0.20 2 -0.25 0 0 -10 -20 -20 -40 -60 -30 -80 -40 59.34 59.36 59.38 59.40 59.42 GHz -50 divide by 2 -60 -70 -80 0 0 50 100 time (ps) 0 0.5 1 V 1.5 2 (V) ce Transistor operation at 13 mA/mm2 150 nm InGaAs/InP collector 35 MAG/MSG f = 370 GHz t 30 f U max 25 Gains (dB) Output Power (dBm) Output Signal (V) -0.05 e 2 J (mA/mm ) 12 = 0.4 mA dBm A = 0.5 x 7 mm = 459 GHz H 20 21 15 10 A jbe 55 60 65 70 frequency (GHz) 28 transistor static frequency divider @ fclk=118.7 GHz shown To be reported, 150 GHz static divider using same Type 1 DHBT structure—chirped superlattice 2 c 2 J = 8.3 mA/um , V = 0.35 V 0 50 = 0.6 x 7 um I = 35 mA 5 150 c cb 10 10 11 10 Frequency (Hz) 370 GHz ft at Jc>8 mA/mm2 10 12 Continuous operation at high current densities greater than peak rf performance (Je = 8 mA/mm2) 75 Our Mesa DHBTs have Safe Operating Area Extending beyond High-Speed Logic Bias Conditions Vcb = 0 V A = 0.5 x 7 mm I b step jbe = 0.4 mA 12 2 12 10 peak (f , f ) bias max 8 8 6 ~6.8 V low-current BVCEO 2 2 0 0 0 0.5 1 1.5 0 2 10 device failure 18 mW/um 2 8 design limit 10 mW/um No RF drift after 3-hr ECL burn-in max bias points 0 1 5 6 7 2 this has little bearing on circuit design these HBTs can be biased ....at ECL voltages ...while carrying the high current densities needed for high speed 8 mm emitter metal length, ~0.6 mm junction width 0 4 Safe operating area is > 10 mW/um2 4 2 3 Low-current breakdown is > 6 Volts biased without failure (DC-IV) 6 2 ce ce 12 1 V (V) V (V) (mA/um 2) Ib step = 0.4 mA 10 4 4 J 0.5 um X 0.7 um emitter junction A0.5 =0.6 x 7 mm2 jbe um base contact width e 6 e J (mA/mm2) 14 2 J (mA/mm ) 14 2 3 V (V) ce 4 5 6 8 Conclusions • DHBT design with InP subcollector very low thermal resistance •Metamorphic DHBT with InP buffer low thermal resistance •DHBT operation at Jc>13 mA/mm2 •Optimal device and circuit performance at Jc up to 8 mA/mm2 •HBT I-V operating area allows static frequency dividers operating at speeds over 150 GHz Backup slides HBT Why is thermal management important? • As J increases so does the power density. This will lead to an increase in the temperature. TC JKirk Le Å mAμm-2 μm 3000 1.0 81 2000 2.3 34 1500 4.1 19 1000 9.8 8.6 V=2V 80mA For VCE=1V PD=10.6mWμm-3 For VCE=1V PD=98mWμm-3!! Thermal Modeling of HBT (1) • 3D Finite Element using Ansys 5.7 • K (Thermal conductivity) depends temperature • K depends on doping 300 kT k300 T n • For GaAs heavily doped GaAs 65% less than undoped GaAs • Unknown for InP or InGaAs use GaAs dependency Material K300 n K300(exp) Refs InP 0.68 1.42 0.68-0.877 1 InGaAs 0.048 1.375 0.048-0.061 2 Au 3.17 - Large uncertainty in values 3 J.C.Brice in “Properties of Indium phosphide” eds S Adachi and J.Brice pubs INSPEC London p20-21 S Adachi in “Properties of Latticed –Matched and strained Indium Gallium Arsenide” ed P Bhattacharya pubs INSPEC London p34-39 “CRC Materials science and engineering handbook”, 2nd edition ,eds J.F Shackelford,A.Alexander, and J.S Park, pubs CRC press, Boca Raton, p270 Validation of Model Ian Harrison 40 Caused by Low K of InGaAs Max T in Collector Temperature Rise (K) 35 center Edge 30 25 20 15 10 5 SC ES C B E E Metal 0 -0.2 0 0.2 0.4 0.6 0.8 1 1.2 Distance from substrate (mm) Ave Tj (Base-Emitter) =26.20°C Measured Tj=26°C Good agreement. Advice Limit InGaAs Increase size of emitter arm Analysis of 40,80,160 Gbit/s devices Ian Harrison • To obtain speed inprovements require to scale other device . parameters Speed (Gbit/s) 40 80 160 Collector Thickness (Å) 3000 2000 1000 Base Sheet resistance () 750 700 700 Base contact resistance (-mm2) 150 20 10 Base Thickness (Å) 400 300 250 Base Mesa width ( mm) 3 1.6 0.4 Current Density (mA/mm2) 1 2.3 9.8 Emitter. Junction Width ( mm) 1 0.8 0.2 Emitter Parasitic resistivity (-mm2) 50 20 5 Emitter Length ( mm) 6 3.3 3.2 Predicted MS-DFF (GHz) 62 125 237 Ft (GHz) 170 260 500 Fmax (GHz) 170 440 1000 Tj (K) 7.5 14 28 TMax (K) 10 20 49 TMax (No Etch Stop layer) (K) 7.5 13 21 Device parameters after Rodwell et al V=0.3V 6mA Reduction of parasitic CBC Conservative 1.5x bit rate When not switching values will double Mesa DHBT with 0.6 mm emitter width, 0.5 mm base contact width Z. Griffith, M Dahlström How we measure thermal resistance Layout improvement: Emitter heat sinking Improved emitter heatsinking Emitter interconnect metal 2 μm to 7 μm ~30 % of heat out through emitter Negligible increase in Cbe