Creating high-performance buildings and infrastructure with BIM Martin Fischer Professor, Civil and Environmental Engineering and (by courtesy) Computer Science Director, Center for Integrated Facility Engineering (CIFE) http://www.stanford.edu/~fischer fischer@stanford.edu Additional Roles: • Senior Fellow, Precourt Institute for Energy • Lead, Building Energy Efficiency Research, Precourt Energy Efficiency Center (PEEC) • Affiliated Faculty, Woods Institute for the Environment • Affiliated Faculty, Emmett Interdisciplinary Program in Environment and Resources (E-IPER) • Advisory Professor, School of Economics and Management, Tongji University, Shanghai • Visiting Professor, School of the Built Environment, University of Salford, UK What does a BIM look like? 2 Slide Content Courtesy Optima Why BIM? • BIM: Building Information Model • Pre 1900: Masterbuilder – The Designer is the builder – Design and construction are in his head – Immediate feedback on mistakes • Post 1900: Specialization – – – – Design and construction are separated Nobody has the whole building with details in their head Everyone sees a different and incomplete part of the building Divide and conquer project management • 21st Century: BIM-enabled high performance project organizations – Number of project challenges increases dramatically – BIM combines the perspectives of the key parties – Enables visualization and information management Can you achieve high-performing buildings quickly and reliably without BIM? If yes, can your competitor create such buildings faster and more cost-effectively with BIM? • Consider that – Computing is free – Data are abundant – Integration is critical – Little precedence for integration exists What if … • Buildings performed as designed in all critical aspects? • You could develop and analyze a structural design option for a large project in 3 seconds? • You could do an energy and daylighting analysis for a city-block size building in 3 minutes? • You knew what the most effective management attention or intervention is for this week? • Everyone on the project used the same playbook? • You could adjust wind turbines “on the fly” to maximize power production? The CIFE community (industry, academia) invents the next practice together Practice Research Education Past Present Future • Yesterday’s practice: YCASWYG You can’t always see what you get • Today’s practice: WYSIWYG What you see is what you get } • Next practice: WYMIWYG What you model is what you get performance Scofield 2002 (c) 2010 7 Engage all critical stakeholders in decision making when their input actually matters In Collaboration with the GSA, Image Courtesy Walt Disney Imagineering If you can’t build it virtually … What you see is what you get and it fits Image courtesy of DPR 9 Slide Content Courtesy Optima Fabrication from 3D models • DPR: – ~25-30% fewer crew hours in the field – No shop drawings – Safer, faster field assembly • ConXtech: Image Courtesy DPR Inc. – Connection Tolerance: 0.006” – Beam welding: 5 min 35 sec (typical: 180 min); 0.2% rejects (typical 5-8% rejects), 97% time improvement – Lead time: days vs. months – Construction: 10,000 sf/day up to 9 stories (4,000 sf with stairs, railing, etc.), often 6 months overall savings Image Courtesy ConXtech, Hayward, CA BIM combines data and visualization Social Interface with Stakeholders Visualization Conceptual project planning & design Design Procurement Construction Start-up Operations Data Interface with Engineering and Project Management Systems 12 Virtual Design and Construction (VDC) Client/Business Objectives Project Objectives Process Design Current State Process, T5 Rebar Detailing for Construction NOTE: Design changes during detailing (from: architecture, baggage, systems, etc.) are upsetting RC drawing development. Design input/ changes Draft spec Engineering Preliminary design Preliminary RC detailing GA drawings Refine RC details and concept for buildability/ detailing Prepare RC detail drawings (drafting) Update spec Release spec CAD check (1d/dwg) Check against engineering calcs (.5d /dwg) Independent final check & sign off (2 weeks) Detailed engineering design information Building control check & sign off (BAA, time?) Release paper P4 dwgs & bar bending schedules Consists of: engineering calculations, sketches, etc. NOTE: Drawings are batched into sectionsthen subdivided into building components. Each component is an assembly package, e.g. rail box floor, wall, etc. The number of drawing sheets per building component vary depending on the work. On ART for example, each component may consist of 8-15 GA drawings and 8-15 RC detail drawings. Iterative process Most of the checking process is done concurrently with RC detail development. BAA building control accepts the opinion of the independent design check - and does not perform a check of its own Document control delay (1 week) Release CAD dwg, rebar schedule (*.CSF) in Documentum All of the GA drawings are complete pending changes from other design disciplines Manufacture ICE Rebar factory starts bending Use model to develop and communicate methods Assembly BIM+ Comment on spec Pre-assembly Model rebar component (Use digital Prototyping tool) Back drafting 1 week Preliminary drafting 2 weeks Timeline: Technology: Check and coordinate detail drawings AutoCAD CAD RC IDEAS Arma + Other / None/ Unknown Ship to site Checking 2 weeks Issue and resolve TQ’s (Technical Queries) Document control 1 week Existing Process - 6 weeks 13 Site assembly CIFE carries out three types of research • Automation / Optimization • Managing with VDC • Case studies of best practice CIFE teaches two types of courses • Stanford students: all students in our undergraduate and graduate programs learn BIM-based method (2D-based methods are no longer taught) • Professional: VDC certificate program REDUCING STEEL STRUCTURES USING C O M P U TAT I O N A L D E S I G N O P T I M I Z AT I O N THE COST OF FOREST FLAGER / MARTIN FISCHER DESIGN PROBLEM CASE STUDY RESULTS Objective: Minimize steel weight COLLABORATION WITH ARUP conventional design method Constraints: Safety and serviceability Variables: 1955 size and shape variables Possible design alternatives: ~ 102435 FCD (128 cpu) design method PROCESS BiOPT METHOD Design cycle time Alternatives evaluated Total design time GEOMETRIC MODEL GEOMETRIC MODEL 1 ANALYTIC MODEL 3 sec 39 12,800 216 hrs 151 hrs 2,728 met t 2,292 met t - $4 M (-19%) PRODUCT 2 OPTIMIZE SIZING Total steel weight Est. cost saving (USD) 3 OPTIMIZE SHAPE FCD Sizing Algorithm = (Flager, et al. 2011) 4 hrs SEQOPT Algorithm = (Booker, et al. 1999) 4 • Orders of magnitude reduction in design cycle time • Evaluation of a greater number of design alternatives • Improved product quality 70 70 0 30 30 30 30 9.02E4 East Façade Glazing % West Façade Glazing % Annual Energy Cost (USD) North Façade Glazing % 180 South Façade Glazing % Building Orientation (deg) See which variables are driving building performance = Baseline Design Configuration 70 70 1.09E5 16 PhD Research, Tony Dong Automated Look-ahead Schedule (LAS) Generation and Optimization for the Finishing Phase (Research collaboration between CCC and CIFE) 05/05/08 05/19/08 07/10/08 07/17/08 07/31/08 08/14/08 08/21/08 Work Calendar When Where Room ID Who What 17 PhD Research, Tony Dong Research Motivation – lots of data, so little time 50+ Crews Hundreds of activities 200+ rooms Who will do what when where? 18 PhD Research, Tony Dong Research Results – Time-cost trade-off study The schedule with the shortest duration is not always the schedule with the lowest cost. 19 PhD Research, Tony Dong Research Results – Resource Utilization Study Working in as many rooms as possible does not lead to a schedule with minimum cost. Making crews as busy as possible leads to the schedule with minimum cost. 20 PhD Research, Tony Dong Research Results – the # of Crews on Site Project cost Project duration Project cost increase when too many crews are on site. 21 IVL Method for measuring effectiveness of MEP coordination (Atul Khanzode, DPR & CIFE) 1. Develop Strategic Goals and Objectives for MEP Coordination 2. Organize a multi-disciplinary team for coordination 3. Co-develop performance and outcome objectives 4. Co-Develop Technical Logistics to manage coordination 5. Develop Pull Schedule to structure the work based on construction sequence 6. Manage against the performance objectives 22 The IVL method seems to lead to better performance Outcome Metrics Mechanical Prefabrication % Plumbing Prefabrication % Electrical Prefabrication % RFIs due to Conflicts during Construction Number of Change Orders due to conflicts during Construction Minutes per day Superintendent spent resolving issues between MEP trades Average Planned Percent Complete % Rework Hours compared to Total Hours 23 Case Study 1: 90% 90% 40% Case Study 2: 30% 0% 25% 2 of 677 30 of 200 0 of 311 30 of 230 20 - 30 80% 180 Did not track Less than 1% 20% 8/13/2014 ENERGY STAR Score Trending Up for All Adobe HQ Towers 100 95 90 85 Almaden 80 East West 75 70 65 60 2004 2005 2006 2007 2008 2009 2010 Data center calculation different Ideally life cycle performance would be considered for design, construction, and operations decisions $ energy, CO2, human costs, etc. Value from Facility DesignConstruction Costs Facility Maintenance Cost Building Operations Cost Business Operations Cost t I have made all my generals out of mud. Napoleon