Introduction to Foundations What is a Foundation? A Foundation is the structural support for a structure. Foundation materials include concrete, brick, concrete block, and wood. Foundation types and depths vary greatly depending on the region of the country that they are installed in. Site Preparation Before a foundation can be installed the site has to be made ready. The contractor responsible for this is known as an excavator The first step is typically to remove the topsoil and to place it in a pile This material is used to grade the site once the house is completed Excavation What is Excavation Excavation is simply to dig the hole for the house They dig a hole in the soil using a piece of machinery known as a Front End Loader How do they know how big the hole should be? Site Plans The Site Plan is a drawing that is generated by a Surveyor The surveyor uses special instruments to measure the Lot that the home is being built on They then work with the Architect to place the home in the desired location on the Plot Plan (Also called a Plot of Survey) More on Site Plans Later Frost Line The Frost Line is the depth to which the soil freezes on average during the winter Frost Line is measured in Inches Depth of Frost Line varies depending on the location of the jobsite See chart Frost Line Foundation Heave In cold climates the water in the soil freezes during the winter. Water expands as it freezes This expansion can cause foundations that are not below the frost line to move in an upwards direction This is known as Heave In order to avoid heave Foundations must be poured at a depth below the frost line Frost Line & Foundation Depth The depth of the Foundation is proportional the Frost Line for the area Foundations must be excavated to a depth of at least 6” below the Maximum Frost Line for the area This is a general guideline and can be overridden by local Building Codes Foundation Footings A Footing (Footer) is the bottom most structural member of the foundation Its job is to disperse the weight of the home over a larger area of soil This is the same principal as laying down on thin ice to spread out your body weight Footer size is determined by the width of the Foundation Wall Foundation Footings Foundation Footings Footer Form Footer Form Footer Form Footer Form Footer Form Foundation Types There are two main types of foundations typically used in the Midwest Slab on Grade is a Concrete Pad that is poured at the same level as the surrounding soil Basement/ Crawl Space are poured deeper than the level of the surrounding soil, leaving a void under the structure of the home Regardless of the type all Foundations require a Footer Slab on Grade Slab Foundations are typical in areas where the soil is to wet, or rocky for a Basement to be practical. Areas such as Florida do not have basements, why? Areas such as Arizona do not have basements, why? Slab on Grade Slab Foundations are used in the Midwest for things such as: Garage floors Porches Sheds Homes where a basement is not desired Slab on Grade Slab on Grade Slab Foundations are made with Poured Concrete and Reinforced using Steel Rod or Rebar Typically 4-6” Thick Home Floors are level Garage floors are pitched away from the home to ensure proper drainage Crawl Space Foundation A Crawls Space Foundation is built in a similar fashion to that of a Basement Foundation, the only difference is the height While Basements are tall enough for people to walk in, Crawl Spaces are only tall enough for people to crawl in Typical height for a Crawl Space is 18” – 36”, with 18” being the minimum Crawl Space Basement Foundation A Basement Foundation is dug deep enough for people to walk in They are typically 8’ – 9’ deep, with some going as deep as 10’ The main advantage of a Basement Foundation is that it can be used as living space The cost is considerably less than the price of the first floor Basement Foundation Basement Cost Vs Crawl Space Both Require same labor to layout Both Require same machinery to Excavate Basement is deeper which means: Slightly more Labor Slightly more Concrete Slightly more extra materials In the end if possible Basements are the way to go! Basement Advantages/ Uses Basements house all of the Mechanicals, such as the Furnace, Electrical Panel, and Hot water Heater Basements have many uses: • • • • • Storage Workshop Kids play room Home Theatre Others? • • • • Rec Room Living Area Office Space In Law Quarters Foundation Walls Foundation Walls are what support the Home They are built on top of the Footer There are several types of Foundation Walls CMU (Cinder Block) Wood Poured Concrete Rock/ Stone (When?) CMU Foundation Walls Concrete Masonry Unit (CMU) or Cinder Block Walls are placed by hand Requires more labor Each CMU must be laid by a trained Mason CMU’s are held together using Mortar Use a Poured Concrete Footer Labor makes them less Cost Effective than Poured Walls Wood Foundation Walls Wood Foundation Walls are built of Pressure Treated wood This material is resistant to Rot, Insects and Decay Use 2x4 or 2x6 lumber Faced with special plywood Insulated with Fiberglass Wool Typically uses a wood Footer Polyethylene Film used as a Vapor Barrier Poured Concrete Walls Most common type of Foundation Wall in the Midwest Forms are erected to our the Concrete into Forms are built from Wood and are tied together using Steel Rods (Holds Spacing) Concrete is delivered to the site in a Ready Mix Delivery Truck It is then Poured into the forms using either a Chute or a Boom (Pumper Truck) Concrete Truck w/ Chute Concrete Truck Oops Concrete Truck w/ Pumper Concrete Truck w/ Pumper Poured Concrete Walls (cnt’d) Very fast and Cost Effective method of building a Foundation Typical time from Footer to Walls can be as little as Three Days Very strong, Concrete has a very high Compression Strength Rock/ Stone Walls Before concrete became a readily available building material Stones and Rocks were used to create foundation walls Stones were gathered from surrounding fields They were held in place using mortar Basements weren’t typically used as living space (root/ storm cellar) Not used in modern home construction Foundations & Drainage Water must be drained away from the house This is done using a system called a Drain Tile A 4” Perforated Corrugated plastic drain pipe is placed as the base of the footer 18” of course (1”) Gravel is then filled in on top of the Drain Pipe The Gravel prevents smaller material from entering the pipe, this would cause the pipe to clog Foundations & Drainage (cnt’d) The Drain Pipe is then typically connected to a Sump Pump A Sump Pump is a Submersible Electric Water Pump that is placed in a Sump Well Water enters the Sump Well and when the level reaches a preset height a Float turns the Sump Pump on Water is then pumped out of the Sump Well to either the City Sewer connection, or to a location at Grade Level outside of the home Drain Tile Damp Proofing Foundations Poured Concrete and CMU Foundation Walls must be protected from water This is because they are made of a Porous material, and without proper Damp Proofing water could seep into the basement There are Three typical methods of Damp Proofing Sprayed Hot Tar or Rubber Membrane are sprayed from a tank in an enclosed truck through a Spray Gun that is similar to a Pressure Washer Damp Proofing (cnt’d) Commercial Cement Paint may be applied, this is either sprayed or rolled on Parge Coat, this method involves spreading plaster over the entire Footer and Foundation Wall There must be two layers applied Thickness must be 1/4” minimum Sprayed Hot Tar is the most common method of Damp Proofing, as it is the fastest and most Cost Effective of the three Concrete Basement Floors Once the Concrete Walls have Cured and the forms have been removed the Basement Floor can be poured A layer of Compacted Sand or Gravel is placed inside the foundation walls Typical Depth is 4”-6” A 1” Layer of Sand is placed on the inside top of the Footer, this acts as a barrier to prevent the Floor and the Footer from Bonding Concrete Basement Floors Plumbing Rough Ins are made in the floor if you plan to have a bathroom in your basement. These include the drain for the toilet and the shower/ bath There is also a drain in the floor that allows the condensation from the air conditioner to be removed. This needs to be placed by the Mechanical Area Depending on the height of the City Sewer Connection the Sewer Main is roughed in through the floor, or the wall Concrete Basement Floors A 6mm Polyethylene Vapor Barrier is then placed on top of the sand A screen board is fastened to the perimeter walls, this ensures that the Finished Floor will have an even depth Lastly Concrete is poured into the basement in the same fashion as the Foundation Walls The Concrete is smoothed out using a tool called a Float. Concrete Basement Floors Basement Heights Caution must be used when describing the height of the basement ceilings. Ceiling height is measured from the finished Concrete floor to the Ceiling Joists above EX. If you say that you have 8’ ceilings the clear dimension will be less than 8’ WHY? If you want to tell the client that they are getting a ceiling in their basement that is a true 9’ you must compensate for this, WHERE? I-Beams & Columns The weight of the house is supported by the Foundation Walls, and the Footer This weight is comprised of the Walls, Floors, Roof, and Contents of the Home However… The building materials that are used to span the First Floor of the home (Called Floor Joists) are made of wood and can only span a certain distance If the span is greater than the Rating of the Floor Joist Support Columns and Steel/ Engineered Beams must be used I-Beams & Columns (cnt’d) A Steel Beam is used in a perpendicular direction to that of the Floor Joists The Beam sits on top of the Foundation Walls or in a Beam Pocket The Floor Joists then sit on the Top of the Beam, the span is effectively cut in half The catch is that the Beams only have a certain distance that they can span. When this distance is reached Lally Columns must be used to periodically support the Beam I-Beams & Columns (cnt’d) I-Beams & Columns (cnt’d) I-Beams & Columns (cnt’d) I-Beams & Columns (cnt’d) I-Beams & Columns (cnt’d) There are two main types of Support Beams Steel Beams they are commonly known as I-Beams due to their shape The two most common types are S and W beams, they both have an I shape but.. S Beams have Narrow Flanges W Beams have Wide Flanges S & W Steel Beams I-Beams & Columns (cnt’d) The other type of Support Beam is a Wood Laminate beam The are commonly called Glue Lam or LVL It is composed of multiple pieces of wood that are glued together using heat and pressure LVL beams have span and strength characteristics similar to those of steel Example Lally Columns Lally Columns are made of steel The Diameter of the Lally Column is determined by the Load that must be supported Lally Columns can be a single column, or they can be paired together, again this is determined by the load that is supported Flanges are welded to the top and bottom of the Lally Column, the top is the width of the Support Beam, with bolting holes to bolt it to the Beam The bottom Flange is covered by the Basement Floor Lally Column Footers Since Lally Columns support large amounts of weight they require a special footer This footer is also Square Poured Concrete Footer sizes are as follows: One Story: 8” Deep and 5” larger on each side of the column Two Story: 12” Deep and7” larger on each side of the column Lally Column Footers Load Types House Loads are split into two types: Live Load: Fixed or moving objects People, Furniture, Snow/ Rain on the Roof & Wind Dead Load: Fixed or Static Weights Walls, Roof, Foundation, Floors, Siding and Joists Load Sizing House Loads are estimated using the following calculations: Area of House in Sq Ft = W X L (In Feet) Weight of each floor = 50#/Sq Ft Weight of the Ceiling = 30#/Sq Ft Weight of Roof = 0 (Supported by Walls) Weight of Load Bearing Walls 10#/Sq Ft Concrete What is Concrete? Concrete What is Concrete? Concrete is a mixture of Four key ingredients: Cement A Binding Agent for the Aggregate and Sand Made from Limestone and Clay or Sand Heated in a Kiln to 2700°F Water Aggregate Gravel Sand Concrete Concrete Cures via Chemical Reaction When Concrete Cures it generates Heat Final product can be described as a rock like substance Steel Reinforcing bar or Rebar is added to give it strength Concrete has very high Compression Strength, but low in Tension Strength Tension Strength is a pushing or pulling force Rebar strengthens the wall laterally