Loadbreak Apparatus
Connectors
MN650021EN
Effective March 2016
Supersedes S600-100-3 March 2012
COOPER POWER
600 A 15 and 25 kV class Cleer loadbreak standoff bushing
installation instructions
SERIES
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton Corporation’s
(“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales
office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in
appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES
OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY
EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON. THE
CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or
loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing
power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein. The information contained in this manual is subject to change without notice.
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CLEER LOADBREAK STANDOFF BUSHING INSTALLATION INSTRUCTIONS MN650021EN March 2016
Contents
SAFETY INFORMATION
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
PRODUCT INFORMATION
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Acceptance and Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION PROCEDURE
Equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Direct wall mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Parking stand mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CLEER LOADBREAK STANDOFF BUSHING INSTALLATION INSTRUCTIONS MN650021EN March 2016
iii
!
Safety for life
SAFETY
FOR LIFE
!
SAFETY
FOR LIFE
Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products.
We actively promote safe practices in the use and maintenance of our products through our service literature, instructional
training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing,
and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around
high voltage lines and equipment, and support our “Safety For Life” mission.
Safety information
The instructions in this manual are not intended as a
substitute for proper training or adequate experience in the
safe operation of the equipment described. Only competent
technicians who are familiar with this equipment should
install, operate, and service it.
Safety instructions
Following are general caution and warning statements that
apply to this equipment. Additional statements, related to
specific tasks and procedures, are located throughout the
manual.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions.
• Is trained in industry-accepted high and low-voltage safe
operating practices and procedures.
• Is trained and authorized to energize, de-energize, clear,
and ground power distribution equipment.
• Is trained in the care and use of protective equipment
such as arc flash clothing, safety glasses, face shield, hard
hat, rubber gloves, clampstick, hotstick, etc.
Following is important safety information. For safe installation and operation of this equipment, be sure to read and
understand all cautions and warnings.
Hazard Statement Definitions
This manual may contain four types of hazard statements:
DANGER
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in equipment damage only.
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DANGER
Hazardous voltage. Contact with hazardous voltage will
cause death or severe personal injury. Follow all locally
approved safety procedures when working around highand low-voltage lines and equipment.
G103.3
WARNING
Before installing, operating, maintaining, or testing this
equipment, carefully read and understand the contents
of this manual. Improper operation, handling or
maintenance can result in death, severe personal injury,
and equipment damage.
G101.0
WARNING
This equipment is not intended to protect human
life. Follow all locally approved procedures and safety
practices when installing or operating this equipment.
Failure to comply can result in death, severe personal
injury and equipment damage.
G102.1
WARNING
Power distribution and transmission equipment must
be properly selected for the intended application. It
must be installed and serviced by competent personnel
who have been trained and understand proper safety
procedures. These instructions are written for such
personnel and are not a substitute for adequate training
and experience in safety procedures. Failure to properly
select, install or maintain power distribution and
transmission equipment can result in death, severe
personal injury, and equipment damage.
G122.3
CLEER LOADBREAK STANDOFF BUSHING INSTALLATION INSTRUCTIONS MN650021EN March 2016
Product information
Introduction
Eaton's Cooper Power™ series 600 A, 15 and 25 kV Class
Cleer™ loadbreak standoff bushing meets the applicable
requirements of IEEE Std 386™ standard, "Separable
Insulated Connector Systems" and provides double
interfaces for temporarily parking its Cooper Power series
Cleer loadbreak connector in sectionalizing cabinets and in
underground vaults. The standoff bushing is designed to be
installed in the parking stand of the sectionalizing cabinet or
in a parking stand mounted in a vault.
WARNING
Hazardous Voltage. All associated apparatus must be
de-energized during any hands-on installation or maintenance. Failure to comply could result in death and
severe personal injury.
CAUTION
The 600 A, 15 and 25 kV Class standoff bushings are
designed to be operated in accordance with normal
safe operating procedures. These instructions are not
intended to supersede or replace existing safety and
operating procedures.
The standoff bushing should be installed and serviced
only by personnel familiar with good safety practices
and the handling of high-voltage electrical equipment.
Figure 1. 600 A, 15 and 25 kV Class Cleer loadbreak
standoff bushing (parking stand version shown).
Read This Manual First
Read and understand the contents of this manual and
follow all locally approved procedures and safety practices
before installing or operating this equipment.
Additional information
These instructions cannot cover all details or variations
in the equipment, procedures, or process described nor
provide directions for meeting every possible contingency
during installation, operation, or maintenance. For additional
information, contact your Eaton representative.
Acceptance and initial inspection
Each Cleer standoff bushing is in good condition when
accepted by the carrier for shipment. Upon receipt, inspect
the shipping container for signs of damage. Unpack the
standoff bushing and inspect it thoroughly for damage
incurred during shipment. If damage is discovered, file a
claim with the carrier immediately.
Handling and storage
Be careful during handling and storage of the standoff
bushing to minimize the possibility of damage. If the standoff bushing is to be stored for any length of time prior to
installation, provide a clean, dry storage area.
Quality standards
ISO 9001 Certified Quality Management System
CLEER LOADBREAK STANDOFF BUSHING INSTALLATION INSTRUCTIONS MN650021EN March 2016
1
Installation procedure
Equipment required
•
•
Cleer standoff bushing assembly kit including:
•
Standoff bushing
•
Lubricant
•
Instruction sheet
•
Clampstick
•
Wrench (direct wall mount)
•
Mounting hardware (customer supplied)
Clean interface surfaces of standoff bushing and lubricate
with lubricant supplied or an Eaton approved equivalent.
Step 3
Attach ground lead
•
Tools:
Step 1
Install standoff bushing
•
•
•
Direct wall mount
•
Step 2
Clean and lubricate
Attach #14 AWG drain wire from standoff bushing
grounding lug to system ground.
Proceed to Step 4, Operate.
Parking Stand Mount
Step 1
Clean and lubricate
•
Clean interface surfaces of standoff bushing and lubricate
with lubricant supplied or an Eaton approved equivalent.
Step 2
Attach ground lead
Place wall mount standoff assembly against mounting
surface. Position and mark mounting surface.
•
Using 1/2” hardware, (customer supplied), secure standoff assembly to mounting surface, using all four holes
shown in Figure 2.
Step 3
Install standoff bushing
•
•
Attach #14 AWG drain wire from standoff bushing
grounding lug to system ground.
Grasp the eyebolt on the standoff bushing with a
clampstick. Using clampstick, install the standoff bushing
into the parking stand bracket.
Using clampstick, turn the eyebolt clockwise to ensure
rigid mounting.
NNote: Cleer parking stand standoff bushings are designed
to fit standard standoff brackets furnished with most
apparatus.
Step 4
Operate
Secure using
all 4 holes
•
•
Attach a clampstick into the pulling eye of the Cleer LCN
connector. Disconnect the connector from the loadbreak
bushings, position the connector probes into the standoff
bushings and push tightly onto the standoff bushings.
Cover the energized Cleer loadbreak bushings with
grounded insulated protective caps.
NNote: Cleer 600 A standoff bushings must be covered with
insulated protective caps when not in use to keep
the interface clean.
Figure 2. Direct wall mount.
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CLEER LOADBREAK STANDOFF BUSHING INSTALLATION INSTRUCTIONS MN650021EN March 2016
3
!
SAFETY
FOR LIFE
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eaton’s Cooper Power Systems
Division
2300 Badger Drive
Waukesha, WI 53188
United States
Eaton.com/cooperpowerseries
© 2016 Eaton
All Rights Reserved
Printed in USA
Publication No. MN650021EN Rev 00
(Replaces S6001003 Rev 00)
Eaton is a registered trademark.
All trademarks are property
of their respective owners.
For Eaton's Cooper Power series product
information call 1-877-277-4636 or visit:
www.eaton.com/cooperpowerseries.