Tyco Electronics Tunnel Lighting Project in Asia SCADA CONTROL ROOM CLUSTERED VISUAL T&D SERVERS OPERATOR SMP 4-20 RAID SERVER SERVER REDUNDANT OPTICAL NETWORKS BUILDING A BUILDING B SMPs 8-40 LCAM LCAM CAMERAS LCAM TNWC TNWC LIGHTING CONTROLLERS SMPs 8-40 LCAM LCAM CAMERAS LCAM TNWC TNWC LIGHTING CONTROLLERS Scope Client SMP 4-20 SMP 8-40 Visual T&D HMI/SCADA 100,000 data points (Visual T&D) 25,000 data points (per SMP) Tyco Electronics www.tycoelectronics.com In service: 2006 www.cooperpowereas.com Protocols PowerBus Master DNP3 Master MODBUS Master BUILDING C The Solution The Challenge Tyco Electronics is one of the major business units of Tyco International Ltd. (NYSE: TYC, LSE: TYI, BSX: TYC). Headquartered in Harrisburg, Pennsylvania, USA, Tyco Electronics is the world's largest passive electronic components manufacturer; a world leader in cutting-edge wireless, active fiber optic and complete power systems technologies; and is also rapidly developing extensive networking and building technology installation services. The company has facilities located in 51 countries serving customers in the aerospace, automotive, computer, communications, consumer electronics, industrial and power industries. Tyco Electronics provides advanced technology products from over forty well-known and respected brands. Tyco electronics decided to offer a turnkey solution to meet the growing need of tunnel lighting projects. The proposed system had to be flexible and scalable enough to meet the requirements of very small projects involving hundred of lamps while meeting the more stringent needs of more complex project involving tens of thousands lamps. In order to achieve the needed level of control and maintenance, each lamp has to be controlled individually. The system must also provide continuous fail-safe operation. In order to set up such a sophisticated lighting control system in a very short period of time, Tyco decided to join forces with Domosys Corporation, a leading provider of power line control networking technology, and with Cooper Power Systems. Quebec City 730 Commerciale Street, Suite 200 Saint-Jean-Chrysostome, Quebec Canada G6Z 2C5 Technical Support: P: +1.418.834.0009 support@cybectec.com Montreal 1290 St. Denis Street, Suite 300 Montreal, Quebec Canada H2X 3J7 Sales: P: +1.514.845.6195 sales@cybectec.com All Cooper logos and Cooper Power Systems are trademarks of Cooper US, Inc., in the U.S. and other countries. You are not permitted to use Cooper trademarks without the prior written consent of Cooper US, Inc. ©2009 Cooper US, Inc. All Rights Reserved B1100-09037 • April 2009 • New Issue To provide fail-safe operation, the system consists of two redundant Visual T&D servers in a cluster architecture, sitting in two different control centers. These applications work in parallel, and perform acquisition of up to 100,000 data points, provided by 6 pairs of redundant Cybectec SMP Gateways, with dual LAN capability. In the event of software or hardware failure, the standby server immediately switches over, recovers the state of the 100,000 data points, and restores system availability. Switchover can also be initiated on demand. Redundant pairs of SMP Gateways perform data acquisition of 15,000 to 25,000 data points each. The SMP Gateways are configured for hot standby, and switchover occurs within seconds in case of failure. To ensure continuous data access, each SMP Gateway is connected to the control center using dual Ethernet connections through a fully redundant network. By using the advanced capabilities of SMP Gateways and the flexibility of the Visual T&D HMI/SCADA, Tyco developed and commissioned a very scalable fail-safe architecture in a four-month period. The system is currently the largest tunnel lighting project in the world.