CENTER FOR NANOSCALE SCIENCE AND ENGINEERING Standard Operating Procedures Edwards Thermal Evaporator Matt Deye and Brian Wajdyk Version 1.1 Page 1 of 13 Important • • • • • • • Gloves should be worn while handling substrate and deposition material to reduce contamination. Do not press “Stop” or “Start” buttons. They should be covered by a glass slide and labeled with a warning. Please return chamber to a vacuum when done with ma machine. chine. This ensures no atmospheric contamination. You can only use CeNSE laboratories and equipment if you have been approved by Brian or Chuck, reserved the tool on the calendar, and filled out a form. No Exceptions! If the equipment is acting unusual SSTOP! TOP! Please discuss with Brian or Chuck before proceeding and leave a note on the machine. Any accidental damage must be reported immediately. All CeNSE laboratories are protected by video surveillance. Version 1.1 Page 2 of 13 Machine exterior and chamber Device controls Version 1.1 Page 3 of 13 Machine exterior and chamber Device controls Version 1.1 Page 4 of 13 Operating Procedure 1. Preparation 1.1. Before beginning, be sure to wear gloves to reduce contamination. 2. Pressurize chamber 2.1. Press vent on chamber pressure controller (Fig 2a) – system will slowly pressurize to atmospheric pressure. This will take approximately 3 to 5 minutes. 2.2. Once atmospheric pressure has been reached (~760 torr) the chamber door will release. 2.3. A hissing sound will be observed coming from the machine. This is nitrogen gas purging the system. After several seconds, press “seal” on chamber pressure controller (Fig 2a) to stop purge. 3. Load Chamber 3.1. This evaporator is capable of accepting two deposition materials at once. The evaporator has an upper and lower electrode. 3.2. Clip sample onto stage at top of chamber. 3.3. Select a tungsten filament or boat with appropriate deposition material. Using a hex wrench, tighten filament onto desired electrode. 4. Closing Chamber 4.1. Ensure that all samples, deposition materials are loaded and secured. 4.2. Close and lock chamber door 4.3. Hit “Cycle” on chamber pressure controller (Fig 2a) be begin vacuum cycle. 4.4. Proceed to next step once a chamber pressure range of 10-5 torr has been reached. 5. Set thickness gauge 5.1. Using the thickness gauge (Fig 2c), press the “Data” button until the “Layer” LED is lit. This thickness gauge is capable of measuring two different films. 5.2. Using the “Data” button, select the “Density” LED. Use the “Up” and “Down” buttons to enter the density of your first deposition material from appendix A, provided at the end of this document. 5.3. Using the “Data” button, select either the nm or µm LED. Use the “Up” or “Down” buttons to select your desired thickness. 5.4. Proceed to the next step. 6. Evaporating the deposition material. 6.1. With the shutter in the “closed” position (Fig 1a), and with the chamber pressure in the 10-5 torr range, choose the deposition source material on the amperage control (Fig 2d). 6.2. With the shutter still closed, slowly turn up the amperage on the power supply while monitoring chamber vacuum. Continue until a change in vacuum pressure Version 1.1 Page 5 of 13 occurs or tungsten boat begins to glow. Once this occurs, leave the machine for 5 minutes. 6.3. After 5 minutes, increase amperage on power supply until thermal evaporation of source material occurs. 6.3.1. Ensure vacuum does not go beyond the 10-3 torr range 6.3.2. Adjust amperage to achieve desired deposition rate. Once achieved, open shutter and press the “Run” button on the thickness monitor. 6.4. Monitor thickness gauge until desired thickness is achieved. 6.4.1. Thickness gauge will dim the LED displaying “shutter open”. This indicates that the desired thickness has been achieved. 6.4.2. Once target thickness is achieved, close shutter and slowly turn down power supply amperage. Turn power supply back to zero. 6.5. For second material, repeat steps 6.1 through 6.4 7. Opening chamber 7.1. Once deposition procedure is complete, wait 10 minutes for boat to cool. Failure to do so can oxidize boat and deposition material. 7.2. After 10 minutes, press “vent” on the chamber pressure controller (Fig 2a). The chamber will now begin to pressurize. It will take approximately 3 to 5 minutes to reach atmospheric pressure. The chamber pressure controller will display “Sealed” when this occurs. 7.3. Remove deposition material and sample. 7.4. Return chamber to vacuum by pressing “cycle” on the chamber pressure controller (Fig 2a). Version 1.1 Page 6 of 13 Appendix A: Deposition Material Properties Deposition material properties:1 Formula Ag AgBr AgCl Al Al2O3 Al4C3 AlF3 AlN AlSb As As2Se3 Au B B2O3 B4C BN Ba BaF2 BaN2O6 BaO BaTiO3 BaTiO3 Be BeF2 BeO Bi Bi2O3 Bi2S3 Bi2Se3 1 Density 10.5 6.47 5.56 2.70 3.97 2.36 3.07 3.26 4.36 5.73 4.75 19.3 2.37 1.82 2.37 1.86 3.5 4.886 3.244 5.72 5.999 6.035 1.85 1.99 3.01 9.8 8.9 7.39 6.82 Z-Ratio 0.529 1.18 1.32 1.08 0.336 ? ? ? 0.743 0.966 ? 0.381 0.389 ? ? ? 2.1 0.793 1.261 ? 0.464 0.412 0.543 ? ? 0.79 ? ? ? Acoustic Impedance 16.69 7.48 6.69 8.18 26.28 11.88 9.14 23.18 22.70 4.20 11.13 7.00 19.03 21.43 16.26 11.18 SQM-160 User’s Guide, Version 4.06. Sigma Instruments, Inc. 2000-2008. Version 1.1 Page 7 of 13 Material Name Silver Silver Bromide Silver Chloride Aluminum Aluminum Oxide Aluminum Carbide Aluminum Fluoride Aluminum Nitride Aluminum Antimonide Arsenic Arsenic Selenide Gold Boron Boron Oxide Boron Carbide Boron Nitride Barium Barium Fluoride Barium Nitrate Barium Oxide Barium Titanate (Tetr) Barium Titanate (Cubic) Beryllium Beryllium Fluoride Beryllium Oxide Bismuth Bismuth Oxide Bismuth Trisuiphide Bismuth Selenide Formula Bi2Te3 BiF3 C C C8H8 Ca CaF2 CaO CaO-SiO2 CaSO4 CaTiO3 CaWO4 Cd CdF2 CdO CdS CdSe CdTe Ce CeF3 CeO2 Co CoO Cr Cr2O3 Cr3C2 CrB Cs Cs2SO4 CsBr CsCl CsI Cu Cu2O Cu2S Cu2S CuS Dy Dy2O3 Er Version 1.1 Density 7.7 5.32 2.25 3.52 1.1 1.55 3.18 3.35 2.9 2.962 4.1 6.06 8.64 6.64 8.15 4.83 5.81 6.2 6.78 6.16 7.13 8.9 6.44 7.2 5.21 6.68 6.17 1.87 4.243 4.456 3.988 4.516 8.93 6 Cu2S Cu2S CuS Dy Dy2O3 Er Z-Ratio ? ? 3.26 0.22 ? 2.62 0.775 ? ? 0.955 ? ? 0.682 ? ? 1.02 ? 0.98 ? ? ? 0.343 0.412 0.305 ? ? ? ? 1.212 1.41 1.399 1.542 0.437 ? 5.6 5.8 4.6 8.55 7.81 9.05 Acoustic Impedance 2.71 40.14 3.37 11.39 9.25 12.95 8.66 9.01 25.74 21.43 28.95 7.29 6.26 6.31 5.73 20.21 1.58 1.52 1.92 1.03 1.13 0.98 Page 8 of 13 Material Name Bismuth Telluride Bismuth Fluoride Carbon (Graphite) Carbon (Diamond) Parlyene (Union Carbide) Calcium Calcium Fluoride Calcium Oxide Calcium Silicate (3) Calcium Sulfate Calcium Titanate Calcium Tungstate Cadmium Cadmium Fluoride Cadmium Oxide Cadmium Sulfide Cadmium Selenide, Cadmium Telluride Cerium Cerium (III) Fluoride Cerium (IV) Dioxide Cobalt Cobalt Oxide Chromium Chromium (III) Oxide Chromium Carbide Chromium Boride Cesium Cesium Sulfate Cesium Bromide Cesium Chloride Cesium Iodide Copper Copper Oxide Copper (I) Sulfide (Alpha) Copper (I) Sulfide (Beta) Copper (II) Sulfide Dysprosium Dysprosium Oxide Erbium Formula Er2O3 Eu EuF2 Fe Fe2O3 FeO FeS Ga Ga2O3 GaAs GaN GaP GaSb Gd Gd2O3 Ge Ge3N2 GeO2 GeTe Hf HfB2 HfC HfN HfO2 HfSi2 Hg Ho Ho2O3 In In2O3 In2Se3 In2Te3 InAs InP InSb Ir K KBr KCl KF Version 1.1 Density Er2O3 Eu EuF2 7.86 5.24 5.7 4.84 5.93 5.88 5.31 6.1 4.1 5.6 7.89 7.41 5.35 5.2 6.24 6.2 13.09 10.5 12.2 13.8 9.68 7.2 13.46 8.8 8.41 7.3 7.18 5.7 5.8 5.7 4.8 5.76 22.4 0.86 2.75 1.98 2.48 Z-Ratio 8.64 5.26 6.5 0.349 ? ? ? 0.593 ? 1.59 ? ? ? 0.67 ? 0.516 ? ? ? 0.36 ? ? ? ? ? 0.74 0.58 ? 0.841 ? ? ? ? ? 0.769 0.129 10.189 1.893 2.05 ? Acoustic Impedance 1.02 1.68 1.36 25.30 14.89 5.55 13.18 17.11 24.53 11.93 15.22 10.50 11.48 68.45 0.87 4.66 4.31 Page 9 of 13 Material Name Erbium Oxide Europium Europium Fluoride Iron Iron Oxide Iron Oxide Iron Sulphide Gallium Gallium Oxide (B) Gallium Arsenide Gallium Nitride Gallium Phosphide Gallium Antimonide Gadolinium Gadolinium Oxide Germanium Germanium Nitride Germanium Oxide Germanium Telluride Hafnium Hafnium Boride, Hafnium Carbide Hafnium Nitride Hafnium Oxide Hafnium Silicide Mercury Holminum Holminum Oxide Indium Indium Sesquioxide Indium Selenide Indium Telluride Indium Arsenide Indium Phosphide Indium Antimonide Iridium Potassium Potassium Bromide Potassium Chloride Potassium Fluoride Formula KI La La2O3 LaB6 LaF3 Li LiBr LiF LiNbO3 Lu Mg MgAl2O4 MgAl2O6 MgF2 MgO Mn MnO MnS Mo Mo2C MoB2 MoO3 MoS2 Na Na3AlF6 Na5AL3F14 NaBr NaCl NaClO3 NaF NaNO3 Nb Nb2O3 Nb2O5 NbB2 NbC NbN Nd Nd2O3 NdF3 Version 1.1 Density 3.128 6.17 6.51 2.61 5.94 0.53 3.47 2.638 4.7 9.84 1.74 3.6 8 3.18 3.58 7.2 5.39 3.99 10.2 9.18 7.12 4.7 4.8 0.97 2.9 2.9 3.2 2.17 2.164 2.558 2.27 8.578 7.5 4.47 6.97 7.82 8.4 7 7.24 6.506 Z-Ratio 2.077 0.92 ? ? ? 5.9 1.23 0.778 0.463 ? 1.61 ? ? 0.637 0.411 0.377 0.467 0.94 0.257 ? ? ? ? 4.8 ? ? ? 1.57 1.565 0.949 1.194 0.492 ? ? ? ? ? ? ? ? Acoustic Impedance 4.25 9.60 1.50 7.18 11.35 19.07 5.48 13.86 21.48 23.42 18.91 9.39 34.36 1.84 5.62 5.64 9.30 7.40 17.95 Page 10 of 13 Material Name Potassium Iodide Lanthanum Lanthanum Oxide Lanthanum Boride Lanthanum Fluoride Lithium Lithium Bromide Lithium Fluoride Lithium Niobate Lutetium Magnesium Magnesium Aluminate Spinel Magnesium Fluoride Magnesium Oxide Manganese Manganese Oxide Manganese (II) Sulfide Molybdenum Molybdenum Carbide Molybdenum Boride Molybdenum Trioxdide Molybdenum Disulfide Sodium Cryolite Chiolite Sodium Bromide Sodium Chloride Sodium Chlorate Sodium Fluoride Sodium Nitrate Niobium (Columbium) Niobium Trioxide Niobium (V) Oxide Niobium Boride Niobium Carbide Niobium Nitride Neodynium Neodynium Oxide Neodynium Fluoride Formula Ni NiCr NiCrFe NiFe NiFeMo NiO P3N5 Pb PbCl2 PbF2 PbO PbS PbSe PbSnO3 PbTe Pd PdO Po Pr Pr2O3 Pt PtO2 Ra Rb Rbl Re Rh Ru S8 Sb Sb2O3 Sb2S3 Sc Sc2O3 Se Si Si3N4 SiC SiO SiO2 Version 1.1 Density 8.91 8.5 8.5 8.7 8.9 7.45 2.51 11.3 5.85 8.24 9.53 7.5 8.1 8.1 8.16 12.038 8.31 9.4 6.78 6.88 21.4 10.2 5 1.53 3.55 21.04 12.41 12.362 2.07 6.62 5.2 4.64 3 3.86 4.81 2.32 3.44 3.22 2.13 2.648 Z-Ratio 0.331 ? ? ? ? ? ? 1.13 ? 0.661 ? 0.566 ? ? 0.651 0.357 ? ? ? ? 0.245 ? ? 2.54 ? 0.15 0.21 0.182 2.29 0.768 ? ? 0.91 ? 0.864 0.712 *1000 ? 0.87 1 Acoustic Impedance 26.68 7.81 13.36 15.60 13.56 24.73 36.04 3.48 58.87 42.05 48.52 3.86 11.50 9.70 10.22 12.40 10.15 8.83 Page 11 of 13 Material Name Nickel Nichrome Inconel Permalloy Supermalloy Nickel Oxide Phosphorus Nitride Lead Lead Chloride Lead Fluoride Lead Oxide Lead Sulfide Lead Selenide Lead Stannate Lead Telluride Palladium Palladium Oxide Polonium Praseodymium Praseodymium Oxide Platinum Platinum Oxide Radium Rubidium Rubidium Iodide Rhenium Rhodium Ruthenium Sulphur Antimony Antimony Trioxide Antimony Trisulfide Scandium Scandium Oxide Selenium Silicon Silicon Nitride Silicon Carbide Silicon (II) Oxide Silicon Dioxide Formula Sm Sm2O3 Sn SnO2 SnS SnSe SnTe Sr SrF2 SrO Ta Ta2O5 TaB2 TaC TaN Tb Tc Te TeO2 Th ThF4 ThO2 ThOF2 Ti Ti2O3 TiB2 TiC TiN TiO TiO2 Tl TlBr TlCl TlI U U3O8 U4O9 UO2 V V2O5 Version 1.1 Density 7.54 7.43 7.3 6.95 5.08 6.18 6.44 2.6 4.277 4.99 16.6 8.2 11.15 13.9 16.3 8.27 11.5 6.25 5.99 11.694 6.32 9.86 9.1 4.5 4.6 4.5 4.93 5.43 4.9 4.26 11.85 7.56 7 7.09 19.05 8.3 10.969 10.97 5.96 3.36 Z-Ratio 0.89 ? 0.724 ? ? ? ? ? 0.727 0.517 0.262 0.3 ? ? ? 0.66 ? 0.9 0.862 0.484 ? 0.284 ? 0.628 ? ? ? ? ? 0.4 1.55 ? ? ? 0.238 ? 0.348 0.286 0.53 ? Acoustic Impedance 9.92 12.20 12.15 17.08 33.70 29.43 13.38 9.81 10.24 18.24 31.09 14.06 22.08 5.70 37.10 25.37 30.87 16.66 Page 12 of 13 Material Name Samarium Samarium Oxide Tin Tin Oxide Tin Sulfide Tin Selenide Tin Telluride Strontium Strontium Fluroide Strontium Oxide Tantalum Tantalum (V) Oxide Tantalum Boride Tantalum Carbide Tantalum Nitride Terbium Technetium Tellurium Tellurium Oxide Thorium Thorium (IV) Fluoride Thorium Dioxide Thorium Oxyfluoride Titanium Titanium Sesquioxide Titanium Boride Titanium Carbide Titanium Nitride Titanium Oxide Titanium (IV) Oxide Thallium Thallium Bromide Thallium Chloride Thallium Iodide (B) Uranium Tri Uranium Octoxide Uranium Oxide Uranium Dioxide Vanadium Vanadium Pentoxide Formula VB2 VC VN VO2 W WB2 WC WO3 WS2 WSi2 Y Y2O3 Yb Yb2O3 Zn Zn3Sb2 ZnF2 ZnO ZnS ZnSe ZnTe Zr ZrB2 ZrC ZrN ZrO2 Version 1.1 Density 5.1 5.77 6.13 4.34 19.3 10.77 15.6 7.16 7.5 9.4 4.34 5.01 6.98 9.17 7.04 6.3 4.95 5.61 4.09 5.26 6.34 6.49 6.08 6.73 7.09 5.6 Z-Ratio ? ? ? ? 0.163 ? 0.151 ? ? ? 0.835 ? 1.13 ? 0.514 ? ? 0.556 0.775 0.722 0.77 0.6 ? 0.264 ? ? Acoustic Impedance 54.17 58.48 10.57 7.81 17.18 15.88 11.39 12.23 11.47 14.72 33.45 Page 13 of 13 Material Name Vanadium Boride Vanadium Carbide Vanadium Nitride Vanadium Dioxide Tungsten Tungsten Boride Tungsten Carbide Tungsten Trioxide Tungsten Disulphide Tungsten Suicide Yttrium Yttrium Oxide Ytterbium Ytterbium Oxide Zinc Zinc Antimonide Zinc Fluoride Zinc Oxide Zinc Sulfide Zinc Selenide Zinc Telluride Zirconium Zirconium Boride Zirconium Carbide Zirconium Nitride Zirconium Oxide