CMOS contact imager for monitoring cultured cells Honghao Ji, Pamela A. Abshire Mario Urdaneta, Elisabeth Smela Department of Electrical and Computer Engineering Institute for Systems Research University of Maryland College Park, Maryland 20742, USA Department of Mechanical Engineering University of Maryland College Park, Maryland 20742, USA Abstract— There is a growing interest in developing low cost, low power, highly integrated biosensor systems to characterize individual cells for applications such as cell analysis, drug development, environmental monitoring, and medicine. In such micro-systems, it’s desirable to track individual cells in real time in order to steer cells using on-chip micro-actuators or monitor the movement of motile cells. To address this requirement, we are developing an embedded optical image sensor, called a contact imager, for imaging of a biological specimen directly coupled to the chip surface. The designed CMOS image sensor comprises an array of active pixel sensors (APS), logic and control signal generation, and readout circuits. The pixel layout has a pitch of 8.4 µm (24 λ). The design was fabricated in a commercially available 0.5 µm CMOS technology. The imager was first characterized on the bench as a normal CMOS image sensor, and then as a contact imager with microbeads (16 µm) placed directly on the chip surface. After further packaging with bio-compatible material, the chip was tested with cells cultured directly on the chip surface. Test results confirm successful detection of both beads and cells. I. I NTRODUCTION Integrated systems for probing individual cells, known as “biolabs-on-a-chip” [1], [2], offer many advantages over their macro-scale counterparts, including low cost, portability, high throughput, and novel analysis capabilities. An embedded optical image sensor will augment such miniaturized biosystems with the ability to detect individual cells in real time in order to steer cells onto different sensor sites or to track the movement of motile cells. “Contact imaging” [3] takes advantage of the small pixel sizes possible in modern CMOS technologies and the increased collection efficiency offered by eliminating intermediary optics. While contact imagers cannot rival the spatial resolution of an optical microscope, they can provide the means for sophisticated cell handling outside the realm of the traditional cell biology laboratory. To address this requirement, this paper describes a custom CMOS image sensor designed and fabricated in a commercially available three-metal two-poly 0.5 µm CMOS process. We are currently working to integrate this sensor together with other previously reported electrical sensors [2], [4], [5] and other sensors and control circuitry under development. This suite of circuits will support the real-time integration of sensing, actuation, and control necessary to enable sophisticated applications in cell steering, cell monitoring, and biochemical detection. The rest of this paper is organized as follows: section II introduces the design and operation of the contact imager; section III 0-7803-8834-8/05/$20.00 ©2005 IEEE. describes test procedures and experimental results; section IV summarizes the work. II. S YSTEM D ESIGN AND O PERATION The contact imager has been implemented as an array of CMOS active pixel sensors (APS) [6], [7]. In contrast with regular CMOS image sensors, the resolution of a contact imager is solely determined by its pixel size rather than the size of pixel array. Our design focused on achieving a small pixel size while maintaining the noise and speed performance of an APS. First, the signal generated by a monolayer of cells is modelled in section IIA. The pixel circuit is then described in section IIB. Finally the architecture and operation are described in section IIC. A. Modelling of contact imaging To design a CMOS image sensor for individual cell detection, we first examine how the presence of a cell may affect the optical signal received by a sensor pixel. Unlike in a natural scene, where the dynamic range of illumination may be greater than 100 dB, the illumination condition of an integrated biosensor system can be well controlled. For example, using a commercially available LED having an illumination power density of 50 mcd at 555 nm wavelength, a photon flux of 2.04 × 106 photon/(um2 ·sec) will be received by a pixel sensor placed 10 mm away from the LED. Since most cells are nearly transparent, the visibility of a monolayer of cells can be significantly enhanced by staining the cells using neutral red dye, which has an extinction coefficient (Ec ) of 39000 cm−1 · M −1 . A dye concentration (C) of 0.1 M can be established in live cells. At such a concentration, the transmission rate (T ) of illumination through a monolayer of cells 2 um thick (l) can be calculated as −4 T = 10−Ec ×C×l = 10−39000×0.1×2×10 = 0.166. (1) Thus, 83.4% of the incoming light will be blocked. When the optical area of a pixel is comparable to or less than the cell size, an individual cell close to the pixel surface blocks a photon flux of 1.70 × 106 photon/(um2 ·sec). Assuming 40% quantum efficiency, a photodiode under a stained cell with a parasitic capacitance of 0.5 f F/um2 will generate a signal of 43 V /sec, which differs from the brighter background signal by 218 V /sec. 3491 Vdd Reset Vdd M1 Row_select M2 M3 Vbias M4 Fig. 1. A schematic of photodiode type CMOS active pixel sensor (APS). B. Pixel Design A schematic for the CMOS photodiode type APS is shown in Figure 1. Several techniques have been used in order to achieve a small pixel size and are illustrated in the pixel layout shown in Figure 2. First, all three MOS transistors are N-type transistors. A Nplus Psub photodiode is used to avoid minimum Nwell spacing requirements. To reduce the number of contacts, there is only one Vdd contact per pixel. We designed the layout of pixel array in a staggered style so that one Vdd contact can be shared by the source follower input transistor of one pixel and the reset transistor of another. Thus, a small pixel size with maximum optically active area is achieved by routing the reset signal through a row using only Poly1. We used the MOSIS scalable CMOS (SCMOS) design rules for a double poly, three metal layer, Nwell process (λ = 0.35 µm). A pitch size of 8.4 µm (24 λ) is achieved. Metal3 used for routing Vss blocks light from all but the photodiode active area. The fill factor, calculated as the ratio of uncovered photodiode active area to the total pixel area, is 17%. Fig. 2. The layout of two staggered pixels. SF: source-follower input transistor; PD: photodiode. Fig. 3. Photomicrograph of the fabricated contact imager chip. C. Contact Imager Architecture And Operation Figure 3 shows the photomicrograph of the fabricated imager chip. The system consists of a 96 × 96 APS array, row and column scanners, column-wise readout circuits, and buffers and switches for input control and clock signals. The row and column scanner is implemented using a closed-loop shift register where each stage is a positive-edge triggered dynamic D-flipflop. The output of the first stage of the row scanner serves as the clock signal for the column scanner. The complete chip including the pad frame fits on a standard 1.5 mm × 1.5 mm die. A schematic diagram of one pixel together with circuits for row logic and control, and correlated double sampling (CDS) readout chain is shown in Figure 4 along with a timing diagram. Three clocks are required to operate the imager: ph 1, ph 2, and ph clamp. They share the same frequency and must satisfy the phase relationships indicated by the dashed lines in Figure 4. The clock signal for the row scanner is ph 1. The output of one stage of the row scanner serves as the Row select signal for all pixels in the corresponding row. The Reset signal initializes the integrated pixel value and is generated by performing a logic AND operation on the signals ph 2 and Row select. To suppress 1/f noise and fixed pattern noise (FPN) due to threshold variations of source-follower input transistors, column-wise CDS [8] is performed. After the pixel is selected by Row select and before Reset goes high, clock ph clamp is high. Thus, Vout (t1 ) = nbias is read out from the column amplifier. Clock ph clamp then becomes low right before the positive edge of the Reset signal. This turns the input of the readout amplifier into a floating node capacitively coupled to the output of the selected pixel. After Reset goes high, Vout (t2 ) = Vsignal + nbias is sampled again, where Vsignal is 3492 Vdd Q Vdd Row_select Reset ph_2 ph_1 D Vph Column Bus Ccol_in Vbias + Vout ph_clamp − nbias ph_clamp ph_2 Fig. 5. Comparison of images of microbeads on chip surface taken by (a) a camera, and (b) the contact imager. An overlapped view is also shown in (c). ph_1 Row_select A. Test On Bench Reset Vsignal Vph Vout time t1 t2 Fig. 4. A schematic diagram of row logic and readout chain for one pixel, and timing of corresponding signals. the difference of pixel outputs before and after the photodiode is reset as shown in Figure 4. To perform CDS properly, the three clock signals must satisfy the following phase shifts. Clock ph 1 is an inverted and slightly delayed copy of clock ph 2 so that pixels won’t be reset right after they are selected. Clock ph clamp is an inverted and slightly advanced version of ph 2. It’s especially important that the rising edge of ph 2 must fall behind the falling edge of ph clamp. Otherwise, Vsignal won’t be coupled to the column output. In order to illustrate these phase shifts clearly, the clock signals shown in Figure 4 are not shown to scale. III. E XPERIMENTAL R ESULTS First, the chip was aligned with a camera objective and its operation as an imager was verified. Edge effects within the pixel array cause dark pixels along the edges. Future versions will incorporate dummy pixels surrounding the pixel array to address this problem. We then tested the chip as a contact imager using microbeads placed directly on the chip surface. After being further packaged with bio-compatible material, the chip was tested with cells plated on chip surface. The test procedure and results are described in sections IIIA and IIIB. The contact imager was first tested on the bench. Three clocks of frequency 50 kHz, with phase shifts as described in section IIC, were generated from a microcontroller. Another clock of frequency 100 kHz was also generated to provide timing signals for a PC-hosted data acquisition card (DAQ) (MCC PCI-DAS6052). Synchronization is achieved by triggering both the on-chip scanner and the data acquisition using a pulse signal generated by the DAQ card. We tested the contact imager with dry polymer microspheres of diameter 16 µm placed directly on the chip surface. Figure 5 shows an image acquired with the contact imager and a corresponding photograph taken using a camera through a microscope. An overlapped view is also shown in Figure 5 to demonstrate that the contact imager is capable of tracking cell-size particles in a precise manner. B. Test With Cells The imager chip is packaged in a standard 40 pin ceramic dual in-line package (DIP). In order to test the contact imager with cultured cells directly coupled to the chip surface, the chip must be further packaged both to protect the bond pads and wires from being corroded and shorted by cell culture medium and to protect cells from toxic materials in the chip packaging. We used a photo-patternable polymer (LoctiteR 3108) to encapsulate all bonding pads and wires and leave an opening about 1mm × 1mm large in the center of the die. Our experiments showed that LoctiteR 3108 is suitable only for short-term packaging since it swells in water, which tends to detach the bonding wires from the chip. On top of the LoctiteR packaged chip, a piece of plastic tube was glued to form a well. The well is sufficiently large to contain enough cell culture medium to prevent the cells on the chip surface from drying out. The finished test fixture ready for 3493 Fig. 6. Photographs of (a) test fixture ready for cell plating, and (b) a close-up view of packaged contact imager. Fig. 7. Pictures of live cells coupled to chip surface are taken using (a) a camera and (b) the contact imager. The overlapped view is shown in (c). TABLE I S UMMARY OF SENSOR PERFORMANCE Process resolution and sensitivity for monitoring cells on chip surface. We are working to integrate the contact imager into a “Biolabon-a-chip” system in the near future. AMI05 (SCMOS design rule, λ = 0.35um) Power supply 5V Maximum signal 1.2 V Conversion gain 22 uV /e ACKNOWLEDGMENT Meas. pixel noise σ = 2.5mV over 2 ms The authors thank Nicole Nelson for her valuable help in cell culture and cell plating, Ramesh Subbaraman for assistance in testing the chip, and Dr. Marc Cohen for technical discussions and assistance. The authors thank MOSIS for chip fabrication; this chip will be used to teach an undergraduate course in mixed signal VLSI design. This research was supported by the National Science Foundation (NSF) through Awards 0225489 and 0238061, and by the Laboratory for Physical Sciences (LPS). Dynamic range 53.6 dB Dark signal 0.46 V /sec plating cells is shown in Figure 6 along with a close-up view of the LoctiteR packaged chip. We used bovine aortic smooth muscle cells (BAOSMC) purchased from Cell Applications, Inc. for our experiments. These cells were stained using neutral red dye to increase their visibility. Figure 7 shows an image acquired by the contact imager as well as a photograph taken with a camera through a microscope. The overlapped view is also shown in the same figure. In this case the images don’t completely match. The cells did not completely adhere to the chip surface, so that most of this mismatch is due to rearrangement that occurred when the chip was transferred from the test board to the microscope stage. The movement of cell clusters due to chip movement was confirmed by visual observation through the microscope as well. 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