Lessons learned Dr Jane Marshall Product Excellence using 6 Sigma Module PEUSS 2011/2012 Lessons learned Page 1 Objectives of the session • Feedback lessons learned • Discuss how to improve feedback of lessons learned PEUSS 2011/2012 Lessons learned Page 2 1 What is lessons learned? • Validated working knowledge derived from successes or failures that, when reused, can significantly impact an organization’s processes • Hundreds of organizations have or plan to develop LL processes with the goal of enhancing: – job safety, reducing costs, improving quality, increased reliability and/or increasing problemsolving speed. PEUSS 2011/2012 Lessons learned Page 3 Lessons learned systems • Sometimes implemented as knowledge management solutions for documenting tacit lessons whose reusable content can benefit targeted organizational processes. • 5 LL sub-processes: collect, verify, store, disseminate, and reuse • LL systems have been used to support collection (e.g., online lesson submission forms) and dissemination (e.g., standalone retrieval tools). PEUSS 2011/2012 Lessons learned Page 4 2 Product life cycle Design FMECA, FTA, PoF,RBD FE,accelerated life test Development Development Test Use Field data analysis FRACAS Test Manufacture ESS, Burn-in PEUSS 2011/2012 SPC Lessons learned Page 5 FRACAS • Failure reporting and corrective action system • FRACAS is a comprehensive closed-loop corrective action system. PEUSS 2011/2012 Lessons learned Page 6 3 Problems associated with LL • Standalone dissemination systems do not reflect a central KM tenet: – to be successful,knowledge dissemination methods must be embedded in the processes they are intended to support • Typically under-utilised and do not promote knowledge sharing and reuse. PEUSS 2011/2012 Lessons learned Page 7 Discussion • How do you collect lessons learned information? • How do you assess and verify it? • How do you use it effectively? PEUSS 2011/2012 Lessons learned Page 8 4