Research Journal of Applied Sciences, Engineering and Technology 4(17): 2846-2853, 2012 ISSN: 2040-7467 © Maxwell Scientific Organization, 2012 Submitted: November 10, 2011 Accepted: December 09, 2011 Published: September 01, 2012 Modelling of Permanent Magnet Synchronous Motor Incorporating Core-loss K. Suthamno and S. Sujitjorn Control and Automation Research Unit, Power Electronics, Machines and Control Research Group, School of Electrical Engineering, Suranaree University of Technology, Nakhon Ratchasima, 30000, Thailand Abstract: This study proposes a dq-axis modelling of a Permanent Magnet Synchronous Motor (PMSM) with copper-loss and core-loss taken into account. The proposed models can be applied to PMSM control and drive with loss minimization in simultaneous consideration. The study presents simulation results of direct drive of a PMSM under no-load and loaded conditions using the proposed models with MATLAB codes. Comparisons of the results are made among those obtained from using PSIM and SIMULINK software packages. The comparison results indicate very good agreement. Key words: Dq-axis, losses, modelling, permanent magnet synchronous motor INTRODUCTION Present-day industry has widely utilized Permanent Magnet Synchronous Motors (PMSM) because of their several advantages. These include high efficiency, low maintenance, high power-factor and ruggedness. Some applications, such as hybrid vehicles, aircrafts, automated machines etc., usually require accurate control of speed and position. Control difficulty arises since a PMSM has complex dynamic that results in complicated modelling. In classical machine textbooks, readers often find equivalent circuit, phasor and differential equation models, for instance books authored by Fransua and Magureanu (1984) and Ong, (1998). DQ-axis models, or dq-models, of PMSMs are also available (Pillay and Krishnan, 1989; Monajemy and Krishnan, 2001; Krishnan, 2010). The dq-models are useful for machine control in the sense that relevant ac-signals are presented as dc-signals. To achieve minimum loss drive of a PMSM, its models with core-loss taken into account is desired. Equivalent circuit models for the purpose are available (Morimoto et al., 1994; Fernandez-bernal et al., 2011; Cavallaro et al., 2005; Lin et al., 2009). The equivalent circuit models provide an insight for loss minimization, however cannot provide accurate dynamic performances of the machines. In contrast, the dq-models provide accurate information concerning machine dynamic and control. However, the available dq-models do not incorporate loss terms. Use of the models is thus limited to machine control and drive without an extension to cover loss minimization. This study proposes the dq-models of PMSMs that incorporate core-loss as well as the equivalent circuit models. The proposed models are applied to simulations using MATLABTM. The results are compared with those of commercial software packages including PSIMTM and SIMULINKTM with PowerSim Blockset. MATERIALS AND METHODS Modelling of a PMSM herein considers both copperand core-losses designated as RS and RC, respectively. Figure 1 illustrates the diagram representing a PMSM, the symbols in which are listed by the end of the study. vSabc = [vsa vsb vsc]T and iSabc = [isa isb isc]T are the voltage and the current vectors, respectively, at the motor terminals. The voltage and the current vectors at the motor cores are represented by vSabc =[v ca v cb v cc]T and iCabc = [ica icb icc]T, respectively. ioabc = [i0a i0b i0c]T is the rotor current vector. The following matrices designate the inductances and flux: 1 L0 L ms cos 2 (re ) 2 Lo Lms cos 2 re 3 1 2 Lo Lms cos 2 re 3 1 2 L0 Lms cos 2 re L0 Lms cos 2 re 3 2 3 Lmsabc 1 2 L Lms cos 2re 1 1 cos cos 2 2 L L L L ms ms re 2 0 re 3 2 0 2 L0 Lms cos 2 re 3 (1) Corresponding Author: S. Sujitjorn, Control and Automation Research Unit, Power Electronics, Machines and Control Research Group, School of Electrical Engineering, Suranaree University of Technology, Nakhon Ratchasima, 30000, Thailand 2846 Res. J. App. Sci. Eng. Technol., 4(17): 2846-2853, 2012 Fig. 1: Diagram representing a PMSM Lls Lls 0 0 0 Lls 0 PM abc PM PM PM 0 0 Lls (2) 2 sin re 3 2 sin re 3 Tqdo Therefore, we can state that (3) -1 v sabc = T d iS vCabc dt abc Let vsqdo abc d abc or RC iC abc dt , = [vsq vsd vs0] , qdo (2re) v sqdo v sqdo = Tqdo (2re) (6) v sabc and , where (2re) stands for an electrical reference angle of the rotor shaft. Since: d i v Cqdo dt Sqdo 0 1 0 re Lls 1 0 0 i Sqdo 0 0 0 v S qdo RS i (4) and Eq. (5) expresses the voltage across the motor cores: vC 2 2 cos re cos re 3 3 2 2 sin re sin re 3 3 1 1 2 2 sin (re ) RS = diag [RS RS RS] and RC = diag [Rc Rc Rc] represent the winding and the core resistances, respectively. Therefore, Eq. (4) expresses the motor voltage: vSabc RS iSabc Lls cos ( re ) 2 ( re ) sin ( re ) 3 1 2 sqdo Lls (7) the rate of change of the motor current wrt time in dq0frame can be expressed as: (5). d 1 i sq (v ( Rs Rc )i sq dt Lls sq RC ioq re Lls i sd ) (8) d 1 i sd (v ( RS RC ) i sd dt Lls sd RC iod re Lls i sq ) (9) isqdo , = [isq isd is0] and qdo = [8q 8d 80]T be the terminal voltages, currents and magnetic flux in dq0-frame, respectively. Transformation from the three-phase abc-frame to the dq0-frame utilizes the transformation matrix: 2847 Res. J. App. Sci. Eng. Technol., 4(17): 2846-2853, 2012 Fig. 2: Equivalent circuits of a PMSM taking account of core-loss and separated inductances (a) (b) 2848 Res. J. App. Sci. Eng. Technol., 4(17): 2846-2853, 2012 (c) Fig. 3: Simulation diagrams, (a) PSIM, (b) internal simulation diagram of the PMSM coupler module in (a), (c) SIMULINK with PowerSim Blockset Table 1: Parameters of a PMSM for simulations Parameters Proposed mode SIMULINK RS (e) 1.9 1.9 330 NA RC (e) 0.77 NA Lls (mH) 15.75 NA Lmd (mH) 31.05 NA Lmq (mH) NA 16.52 Ld (mH) NA 31.82 Lq (mH) 8 PM 0.31* 0.31* 0.0005 0.0005 J (kg-m2) B(Nm.s / rad) 0.03 0.03 *:in V. s / rad; **:in V peak L-L/Krpm d 1 i R i RCiod re Lmqioq dt od Lmd C Sd PSIM 1.9 NA NA NA NA 16.52 31.82 112.45** 0.0005 0.03 (10) Since vC qdo d qdo re M qdo dt dqo 0 Lmd 0 3 v i v sd i sd 2 sq sq (11) em 0 i oq 0 0 i od PM 0 i o 0 0 R i2 i2 R i2 i2 C cq cd S sq sqd 3 Lls i sq lsq i sd l sd 2 Lmq i sq lsq L md lsd i sd Pout 3 Pout re ( PM ioq ( Lmd Lmq ) ioq iod ) 2 and Lmq 0 0 (15) Based on the derived voltage and current equations, the equivalent circuits as shown in Fig. 2 can be obtained. Eq. (16) to (19) express the input power, output power, electromagnetic torque and the rate of change of speed of the motor, respectively. Pin d 1 i (v R S iso ) d t so L ls so (12) r 3 P i Lmd Lmq ioq iod 2 2 PM oq 1 ( B r ) J em load (16) (17) (18) (19). one can obtain that: d qdo R C (iSqdo i0qdo ) re M qdo dt (13) Hence, the rate of change of the torque generating currents in dq-frame wrt time can be expressed as: d 1 RCisq RCioq ioq dt Lmq re Lmd iod re PM (14) The developed models described so far were coded in MATLAB to simulate the machine dynamic based on a set of parameters (Ong, 1998; Lin et al., 2009) tabulated in Table 1. The results are compared to those obtained from using PSIM and SIMULINK with PowerSim Blockset, respectively. Figure 3 shows the simulation diagrams. In an actual drive, the supply frequency is varied in stepwise manner such that the machine gradually gains its speed. This was conducted accordingly with a frequency-step of 10 Hz in our simulations. For the simulated PMSM, the supply is 110 Vrms, 60 Hz. The 2849 Res. J. App. Sci. Eng. Technol., 4(17): 2846-2853, 2012 25 Torque (N.m) 20 15 10 5 Simulink Psim 9.0.3 Proposed model 0 -5 0 0.5 1 1.5 2 2.5 time (sec) (a) 250 Velocity (rad/s) 200 150 100 50 Simulink Psim 9.0.3 Proposed model 0 -50 0 0.5 1 1.5 2 2.5 time (sec) (b) 60 Simulink Psim 9.0.3 Proposed model current magnitude(A) 50 40 30 20 10 0 0 0.5 1 1.5 2 2.5 time (sec) (c) Fig. 4: Motor responses, (a) torque, (b) speed, (c) magnitude of the resultant current machine was driven at no-load from stand-still up to a speed of 150 rad/s within 1.6-1.7 s. At the moment of 1 s, 10 Nm load was suddenly applied to the machine shaft. At 2 s, the supply frequency was reduced from 50 to 40 Hz. RESULTS AND DISCUSSION Figure 4 illustrates the simulation results including torque and speed of the motor as well as the magnitude of the resultant current of the dq-currents. The results obtained from the three simulation approaches agree well except that PSIM gives the mechanical torque at shaft while the other two approaches give the electromagnetic torque. Therefore, the torque curve from PSIM shown in Fig. 4a is lower than the other two curves. The curves indicate oscillatory transient responses at the instant the frequency and the load-torque are changed. Figure 5 shows the motor phase-voltages and -currents. Notice that 2850 Res. J. App. Sci. Eng. Technol., 4(17): 2846-2853, 2012 200 Simulink Psim 9.0.3 Proposed model 150 100 voltage (V ) 50 0 -50 -100 -150 -200 0 0.5 1 1.5 2 2.5 time (sec) 200 Simulink Psim 9.0.3 Proposed model 150 100 voltage (V) 50 0 -50 -100 -150 -200 0 0.5 1 1.5 2 2.5 time (sec) 200 Simulink Psim 9.0.3 Proposed model 150 voltage (V) 100 50 0 -50 -100 -150 -200 0 0.5 1 1.5 2 2.5 time (sec) (a) 60 Simulink Psim 9.0.3 Proposed model 40 c urrent (A) 20 0 -20 -40 -60 0 0.5 1 1.5 time (sec) 2851 2 2.5 Res. J. App. Sci. Eng. Technol., 4(17): 2846-2853, 2012 60 Simulink Psim 9.0.3 40 c urrent (A ) Proposed model 20 0 -20 -40 -60 0 0.5 1 1.5 2 2.5 time (sec) 60 Simulink Psim 9.0.3 Proposed model 40 current (A) 20 0 -20 -40 -60 0 0.5 1 1.5 2 2.5 time (sec) (b) Fig. 5: (a) motor phase-voltages, (b) motor phase-currents (top, middle and bottom windows for phase-a, -b and -c, respectively) when the motor is driven at 50 Hz, it is almost unstable during which the torque is about rated. The motor can produce a stable rated torque with somewhat lower driving frequency, i.e. 40 Hz, as indicated by the response curves from 2 s onward. CONCLUSION This paper has presented the derivation of the dq-axis models of a PMSM with copper- and core-losses under consideration. The proposed models are useful for optimized efficiency drive development of a PMSM. Using MATLAB, PSIM and SIMULINK, simulations of direct-driven machine have been conducted. Comparisons of the results have indicated very good agreement among the three approaches. 8 PM Tr, Tre Jem vsd, vsq vod, voq isd,isq icd, icq iod,ioq Pin, Pout B vsabc , isabc vCabc , iCabc ioabc 7 abc 7qdo NOMENCLATURE RS Rc Lls L0, Lms Lmd , Lmq L d, L q Stator winding resistance Core loss resistance Stator leakage inductance Self and mutual inductances d- and q-axis mutual inductances d- and q-axis inductances Permanent magnet flux Mechanical and electrical rotor speeds Electromagnetic torque d- and q-axis stator voltages d- and q-axis core-loss voltages d- and q-axis stator currents d- and q-axis core-loss currents d- and q-axis torque generating currents Input power and output power Viscous friction coefficient Three-phase stator voltage and current vectors Three-phase core-loss voltage and current vectors Three-phase torque generating current vectors. Three-phase stator flux leakage vector dq-axis stator flux leakage vector ACKNOWLEDGMENT Financial supports from the following organizations are greatly acknowledged: Ministry of Science and Technology (Thailand), Office of Higher Education of Thailand under NRU project and Suranaree University of Technology. 2852 Res. J. App. Sci. Eng. Technol., 4(17): 2846-2853, 2012 REFERENCES Cavallaro, C., A.O. Ditommaso, R. Miceti, G.R. Galluzzo and M. Trapanese, 2005. Efficiency enhancement of permanent-magnet synchronous motor drives by online loss minimization approaches. IEEE T. Indus. Electr., 52: 1153-1160. Fernandez-bernal, F., A. Garcia-cerrada and R. Faure, 2001. Determination of parameter in interior permanent magnet synchronous motors with iron losses without torque measurement. IEEE T. Indus. Appl., 37: 1265-1272. Fransua, A. and R. Magureanu, 1984. Electrical Machines and Drive Systems. Technical Press, Romania. Krishnan, R., 2010. 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