International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue7- July 2013 Numerical Simulation of Wood –Volatiles & Air Combustion in Differentially Heated Diffuser Tube under Free Convection Gopal Kumar Deshmukh1, Rajesh Gupta 2 1 Post Graduate Student, Department of Mechanical Engineering, M.A.N.I.T, Bhopal, India 462051 Associate Professor, Department of Mechanical Engineering, M.A.N.I.T, Bhopal, India 462051 2 Abstract- Simulation of combustion phenomenon in a vertical diffuser in the presence of buoyancy-induced airflow and radial fuel inflow is presented. This combustion problem is similar to the combustion of pyrolysis gases in an annular vertical diffuser which is widely used in rural areas for cooking. The analysis of the problem is complicated owing to the coupling amongst natural convection flow, heat transfer and combustion. A simple finite reaction rate model for a single component fuel is presented for the combustion process. Then, the fuel is taken to be a mixture of combustible gases and an Arrhenius-type single step reaction is assumed between each of the combustible gases and oxygen. In each stage of modelling, temperature and species profiles are generated for various tube wall temperatures and fuel inflow rates. Results indicate that the maximum flame temperature is located close to the radial diffuser. The flame tends to move away from the wall with higher volatiles flow rate and higher wall temperatures also. It was also seen that maximum flame temperature increases with increase in tube wall temperature and power input, maximum flame temperature region spread in radial diffuser. the pan placed above the conical tube. Scientific investigation of such combustor is difficult because of the coupled phenomena of natural convection flow, heat transfer, and flaming combustion. In this work a certain radial flow rate of combustible volatiles has been prescribed from the inner surface of a vertical tube. In the present work, the combustion phenomenon of fuel gas in a buoyancyinduced airflow in a vertical tube is modeled under the assumptions of a finite reaction rate. The volatile flow rate and the inner wall temperature were parametrically varied over a restricted range for studying their effects on combustion. Keywords: wood-volatiles, vertical diffuser, natural convection, mixture fraction formulation. 1. INTRODUCTION Research and development of cook stoves and vertical combustors have been receiving its due share of attention at least in the developing world where a large chunk of the population still resides below a standard of living. This part of the population generally resorts to the use of wood, wood volatiles or any other bio mass fuel available easily for its cooking needs. The issue of stove or combustor is therefore quite sensitive and has direct implications on the socio-economic developments of the poorest of the poor human beings. A general layout of vertical diffuser combustor has shown in figure 1. A combustion zone is sustained in the central passage by a buoyancy-induced upward flow of air and a radial inflow of combustible volatile gases from the vertical combustor. The hot flue gases transfer heat to ISSN: 2231-5381 Fig. 1 vertical diffuser combustor 2. MATHEMATICAL FORMULATION A typical vertical diffuser is shown in figure 1. The simulation becomes relatively simplified and well defined if the vertical portion of the hole considered. The phenomena involved in the combustion process in vertical diffuser are (1) Natural convection flow and heat transfer (buoyancy induced flow ) http://www.ijettjournal.org Page 2751 International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue7- July 2013 (2) Combustion Axial Momentum Equation: Natural convection flow methodology from existing model is adopted for the present work uniform fuel rate is assumed from the wall and taken as input to replace pyrolysis model. Present work mainly concentrates on combustion modeling. The fuel mixture is taken as CH4, C2H6, CO, H2, CO2, and H2O from pyrolysis of wood. Composition of volatiles for CH4, C2H6, CO, H2, CO2, and H2O are taken as 0.0489, 0.10756, 0.4756, 0.0187, 0.249 & 0.1 respectively. Assuming one step reaction, four single step reactions are possible for this mixture. 1. 2. 3. 4. The vertical hole is used in the diffuser. The assumption has been made to make the model axi-symmetric. The viscous dissipation is negligible The flow will be Turbulent and K & models are used. Process assumed to be Steady state. Governing Equations for Reactions Conservation of mass Conservation of momentum Conservation of species (CH4, C2H6, CO2, H2, CO, and H2O) Conservation of energy Mass Conservation Equation: ˆrVˆ ˆVˆ 1 r z 0 rˆ rˆ zˆ (1) Energy Equation: Tˆ Tˆ 1 1 ˆ Tˆ 1 ˆ Tˆ C p Vˆr Vˆz rˆk rˆk Qgen (4) rˆ zˆ Pr rˆ r̂ e rˆ rˆ rˆ e zˆ Species Equation: The combustion model consists of conservation of species equations. The fuel mixture contains species namely CH4, C2H6, CO2, H2, CO, H2O and O2, N2. These species are assumed to undergo a finite rate, single-step irreversible reaction kinetics. ˆ ˆ 1 1 1 ˆ Yi ˆ Yi ˆ rˆVˆrYˆi ˆVˆzYˆi ˆrˆD ˆD ˆ rˆ rˆ zˆ Le Pr rˆ rˆ rˆ zˆ zˆ i (5) Radial Momentum Equation: 2 Vˆ 2 1 Vˆ 1 ˆ rˆVˆr ˆ VˆrVˆz pˆ 41 ˆ Vˆr Da rˆˆ r rˆˆ z rˆ rˆ zˆ rˆ 3 rˆ rˆ rˆ 3 rˆ rˆ zˆ Vˆ 4 ˆ 21 2 ˆ Vˆr rˆˆ r Vˆr2 3 rˆ rˆ rˆ 3 rˆ 3 rˆ rˆ 2 ˆ Vˆz Vˆz Vˆr ˆ ˆ 3 rˆ zˆ ẑ rˆ zˆ zˆ ISSN: 2231-5381 (2) Le and D refer to the Lewis number and diffusion coefficient respectively while Y i and i represent mass fraction and the rate of generation or depletion of the ith species respectively. The rate of generation or depletion non-dimensional i for each individual species mentioned above can be expressed in terms of Arrhenius equation. 3. 2 1 rˆVˆr 1 Vˆz 1 Vˆr (3) ˆ rˆˆ rˆˆ 3 zˆ rˆ rˆ rˆ r̂ rˆ rˆ rˆ zˆ The symbols Gr, Pr and Da indicate the Grashof number, Prandtl number and Darcy numbers respectively. Qgen refers to the source term representing volumetric heat generation during combustion. The species equation, which will be presented in the latter section, is coupled to the energy equation through these source terms. CH4 + 2O2 ――› CO2 + 2H2O C2H6 + 3.5 O2 ――› 2 CO2 + 3H2O CO + 0.5 O2 ――› CO2 H2+ 0.5 O2 ――› H2O Assumptions of the proposed model 2 1 ˆ rˆVˆrVˆz ˆ Vˆz pˆ 4 Vˆz ˆ Gr ˆVˆz Da ˆ rˆ rˆ zˆ ẑ 3 ẑ zˆ BOUNDARY CONDITIONS At the fuel inlet: At fuel inlet the stagnation pressure is taken equal to the ambient pressure at the same elevation. Then, neglecting the viscous losses due to acceleration of the fluid from surroundings to the stove inlet. Further, the fluid is considered entering the stove radially thus; axial velocity at the fuel inlet is taken to be zero. Then, continuity equation dictates the normal gradient of axial velocity is also zero. The http://www.ijettjournal.org Page 2752 International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue7- July 2013 temperature at the stove inlet can be assumed to the ambient temperature, ˆVˆz 1 pˆ ˆVˆz2 , Vˆz 0, 0, 2 z 0 for 0 rˆ 1, zˆ 0 (6) At the axis of symmetry: Due to assumed axi-symmetry of the flow, computations may be carried out for only one axisymmetric plane of the domain as shown in figure 1. Symmetry, then, dictates the radial velocity, normal gradients of the axial-velocity and the temperature respectively to be zero, Vˆr 0, ˆVˆz r 0, Tˆ 0 for rˆ 0, 0 zˆ sˆ Hˆ r̂ (7) ( p0 0 gz) r12 0 02 , Vˆz 0, ˆ Vˆr rˆ 0, Tˆ 0 rˆ (8) At solid walls: Ceramic liner is a solid wall boundary at all locations other than the primary and secondary air slots. At solid walls, the no slip boundary condition would apply, i.e., both radial and axial velocities are zero. For temperature, the convective boundary condition is imposed, Tˆ Vˆr 0, Vˆz 0, k̂ qˆ w NuTˆ for r rmax (z), 0 zˆ Hˆ rˆ (9) At the air inlets: The air can be assumed to enter in the combustor axial direction and stagnation pressure is taken equal to the ambient pressure. The temperature at port can be taken as the ambient temperature. Air will flow due to free convection. ˆVˆr 1 2 pˆ ˆVˆr , Vˆr 0, 0, Tˆ 0 2 rˆ ISSN: 2231-5381 Equation for Property Variation: The fluid properties such as viscosity and thermal conductivity are assumed to be varying according to the Sutherland’s relation as follows 3 1 Sˆ 194.44 ˆ 110.56 ˆ Tˆ 2 , Sˆk , S T0 T0 Sˆ 3 1 Sˆ kˆ Tˆ 2 k , Sˆk (11) The variation of specific heat in terms of temperature is expressed by a cubic polynomial as: 3 2 Cˆ p 0.1291Tˆ 0.3408Tˆ 0.0691Tˆ 0.9987 At the stoves exit: The exhaust gases leaving the combustion chamber can be treated as a jet entering a still medium i.e. static pressure is equal to the local ambient pressure. Also, assuming that the flow leaves the exit radially, consequently, axial velocity is zero. Thus, boundary conditions at the exit can be written as; pˆ (10) where T̂ T ; T is in Kelvin. 1000 4 SOLUTION PROCEDURE A finite volume method was employed to discretise the governing equations. The SIMPLER algorithm, Steady state, & K- Turbulence model were used. The discretised sets of algebraic equations were solved by Ansys–fluent 13.0. To predict the effect near the wall clearly, uniform grids are selected in such a way that more number of grid points are near the wall. 5 RESULTS AND DISCUSSION The variation in Wall temperature and power input gives different combustion temperature. The species, temperature profiles and contours are generated of 800 K, 900K, and 1000K for 0.5KW, 1.0KW & 1.2 KW for each case. The temperature profile in the domain shows that maximum temperature region away from wall. This region corresponds to the flame location. This also matches with maximum velocity region. Maximum combustion temperature obtained is 1263 K. The maximum combustion temperatures shown in the table 1.1 for various cases. http://www.ijettjournal.org Page 2753 International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue7- July 2013 Figure a, b, & c shows temperature profile for 0.5KW, 1KW, &1.2KW respectively. The effect of wall temperature and power on combustion temperature is studied by varying power between 0.5 KW to 1.2 KW and wall temperatures between 800 to 1000 K. the simulations results show in figures (I-IX) that with increase in wall temperature, by keeping same power shows increase in combustion temperature. It is clear that with increase in wall temperature flame region is increasing and flame is moving away from the wall and spread in radial diffuser. Similar effects are obtained with increase of power with constant wall temperature. It is clearly indicates increase in maximum combustion temperature with increase in power and increase in wall temperature. The contours below show to temperature variation in vertical combustor. The contours arranged in the manner of case id according to Table 1.1. TABLE 1.1 Case ID Wall Temperature (K) Power 1 P1T1 800 0.5 KW 1190 2 P2T1 800 1 KW 1200 3 P3T1 800 1.2 KW 1206 4 P1T2 900 0.5 KW 1219 5 P2T2 900 1 KW 1230 6 P3T2 900 1.2 KW 1232 7 P1T3 1000 0.5 KW 1249 8 P2T3 1000 1 KW 1262 9 P3T3 1000 1.2 KW 1263 Fig. (II) Fig. (I) ISSN: 2231-5381 Maximum Combustion Temperature (K) S. N . http://www.ijettjournal.org Page 2754 International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue7- July 2013 Fig. (III) Fig. (VI) Fig. (IV) Fig. (VII) Fig. (V) Fig. (VIII) ISSN: 2231-5381 http://www.ijettjournal.org Page 2755 International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue7- July 2013 Fig. (b) Fig. (IX) Fig. (c) Fig. (a) 6 CONCLUSIONS Maximum flame temperature region tends to move in radial diffuser. In present work, the results of the combustion simulation are summarized as follows: (1) The velocity, species profiles and temperature profiles are predicted by the present combustion model. Results indicate movement of the flame away from the wall for higher volatiles flow rates and higher wall temperatures. (2) The region of maximum combustion temperature also corresponds the zone where the velocities are maximum. (3) In general, maximum temperature in the flame region tends to increase with increase in wall temperature as well as power input. ISSN: 2231-5381 ACKNOLEDGEMENT I would like to express my deepest sense of gratitude and sincere thanks to my highly respected and esteemed guide Dr. RAJESH GUPTA (Associate Professor), Department of Mechanical Engineering, MANIT, Bhopal, for suggesting the subject of the work and providing constant support, great advice and supervision during the work of this thesis, which appointed him as a backbone of this work. His cooperation and timely suggestions have been unparalleled stimuli for me to travel eventually towards the completion of this thesis. http://www.ijettjournal.org Page 2756 International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue7- July 2013 REFRENCES 1. S. Kohli & M.R. Ravi, Biomass stove: A Review, Journal of Solar Energy Society of India, 6 (1996): 101-145. 2. S. Bhandari, S. Gopi, A.W. Date, Investigation of CTARA wood burning stove: Part I. experimental investigation, Sadhana, 13(4) (1988): 271-293. 3. S. Kohli, Buoyancy induced flow and heat transfer in biomass stoves, PhD thesis, Indian Institute of Science, Bangalore. 4. S. Karthikeyan, Development of a combustion model for a sawdust stove, M.Tech thesis, Department of Mechanical Engineering, IIT-Delhi, (2000):12-24. 5. G. Kaur, Modelling of carbon monoxide emissions in sawdust stove, M.Tech thesis, Department of Mechanical Engineering, IIT-Delhi, (2000): 6. A.F. Roberts, Problems associated with theoretical analysis of burning wood, Combustion Flames, 14(1971): 261. 7. R. Gupta, Heat transfer & Fluid flow modeling of a single pan wood stove, PhD thesis Department of Applied Mechanics MANIT Bhopal (2010): 4312-5088. ISSN: 2231-5381 http://www.ijettjournal.org Page 2757