International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue6- June 2013 Evaluation of Various Biodiesel on a Single Cylinder C.I Engine R. SenthilKumar1, R.Ramadurai2 Research Scholar, Mechanical Engineering, Annamalai University 2, M.E,Thermal power, Annamalai University 1, Abstract Recent concerns over the environment increasing the fuel prices we need the alternative source petroleum product at present the biodiesel is commercially from jatropha, cottonseed, pongamia, mustard, sea lemon Straight vegetable oils posed operational and durability problems due to some of the lower properties such as the calorific value, physical and chemical properties etc. Hence, process of transesterification is found to be effective method of reducing viscosity and eliminating operational and durability problems. Preheating is the main process to reduce viosocity of the oil. Fuel neat oils has also been done by a specially designed heat exchanger, which utilizes waste heat from exhaust gases. The test is conducted on single cylinder DI engine at constant speed of 1500 rpm. The various performance parameters calculate the experiments are performance, emission thermal efficiency, brake specific fuel consumption (BSFC), brake specific energy consumption (BSEC),Also, it was observed that increase in compression ratio significantly reduced CO, HC, NOx smoke emission also calculate in the experiments. Keywords: Biodiesel, Performance, emission I. INTRODUCTION In the context of fast depletion of fossil fuels and increasing of diesel engine vehicle population, the use of renewable fuel like vegetable oils become more important [1-3]. Many alternative fuels like biogas, methanol, ethanol and vegetable oils have been evaluated as a partial or complete substitute to diesel fuel. The vegetable oil directly can be used in diesel engine as a fuel, because their percentage of energy content is high and nearly equal to diesel. The technology of production, the collection, extraction of vegetable oil from oil seed crop and oil seed bearing trees is well known and very simple. The oil is extracted from the vegetable seeds and converted into methyl esters by the transesterification process. The methyl ester obtained from this process is known as COME.Several researchers [4] have used biodiesel as an alternate fuel.Nowadays, due to limited resources of fossil fuels, rising crude oil prices and the increasing concerns for environment, there has been renewed focus on vegetable oils and animal fats as an alternative to petroleum fuels. The process is not possible to lower the thermal efficiency of the engine Vegetable oil is easily available worldwide[5,6]. In the recent years efforts were taken by many researchers to determine the suitability of vegetable oil and its derivative the suitability .These are the triggering factors for research all over the world to consider vegetable oils and their derivatives as alternative to petroleum diesel. Recent years biodiesel have received significant attention in both as a renewable alternative fuels as an additive to the existing petroleum-based fuels. The fuel injection system of new technology engines is sensitive to fuel viscosity changes [7,9]. It has been found that the vegetable oil are promising fuels because found that the vegetable oil in compression ignition engine. High viscosity of the vegetable ISSN: 2231-5381 oil leads to poor fuel atomization, which in turn may lead to poor combustion, ring sticking, injector cocking, injector deposits, injector pump failure and lubricating oil dilution by crank-case polymerization [8,12]. Viscosity of the vegetable oils must be reduced in order to improve its engine performance. Concept of preheating of biodiesel to bring the viscosity equivalent to diesel. The viscosity of fuels have important effects on fuel droplet formation, atomization, vaporization and fuel-air mixing process, thus influencing the exhaust emissions and performance parameters of the engine. There have been some investigations on using preheated raw vegetable oils such as cottonseed oil in diesel engines Heating, blending with diesel and transesterification are some of the methods used to reduce viscosity of vegetable oils. Many investigations have proved that vegetable oils are feasible substitutes for diesel fuel [10-14], although there is still a lot of work that needs to be done to apply vegetable oil in diesel engine. The present conventional fuel crisis inspired the authors to compare the performance and emission characteristics of compression ignition engine using oils select the best one for the use in diesel engine. However, it is known that vegetable oils have considerably higher viscosity compared with diesel fuel. The main objective of this experimental investigation is to determine the effects of the viscosity of vegetable oil methyl ester, which is decreased by means of preheating process, on the performance parameters and exhaust emissions of a diesel engine. For this aim, vegetable oil methyl ester was produced by transesterification method using vegetable oil and methyl alcohol, and its properties were determined. Then, this biodiesel was preheated up to three different temperatures and tested in the diesel engine at all load conditions. Finally, the results for Vegetable oil were compared with those for diesel fuel http://www.ijettjournal.org Page 2700 International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue6- June 2013 2. CHARACTERISTICS OF VEGETABLE OIL In the present investigation the availability of the vegetable oil pumping and associated with vegetable oils during engine tests can be classified into two broad groups, namely, operational and durability problems. The production and utilization of the bio diesel is mainly increase over all production of the Operational problems are related to starting ability, ignition, injection, emission combustion and performance. The high viscosity, polyunsaturated character, and extremely low volatility of vegetable oils are responsible for the operational and durability problems associated with its utilization as fuels in diesel engines. High viscosity of vegetable oils causes poor fuel atomization, large droplet size and thus high spray jet penetration. The jet tends to be a solid stream instead of a spray of small droplets. As a result, the fuel is not distributed or mixed with the air required for burning in the combustion chamber biodiesel is production from the refined oil to use the non edible that can be used to production .In india non edible type of yielding such as the jatropha, cottonsed, karanja cashew available in a large number. the lower viscocity is initially calculated the vegetable oil .to find out the physical as well as the chemical properties of the material to esterified the oxygen, carbon dioxide has the lower calorific value The vegetable oil esters contain more oxygen and lower calorific value than diesel. So, it enhances the combustion process and generates lower nitric oxide formation in the exhaust than diesel fuel. some of the middle man involved to buy the minimum, quantity of the product. The cost of vegetable oils is slightly higher than diesel because of the fragmented nature of vegetable oil lower than diesel but calorific value of vegetable oil is also lower than diesel, hence cost per unit of energy produced is almost same for the vegetable oils and diesel. If the vegetable oil crop cultivation program is implemented under a cooperative structure, the use of vegetable oils to partially substitute mineral diesel will also make economic sense. Various researchers have also shown that use of vegetable oils and their derivatives is economical and comparable to mineral diesel . When the material gives the clear ideas to solve to appear the structure to calculate the lower calorific value of thed material to compare with each other. 4. EXPERIMENTAL SET UP AND PROCEDURE 3. PRODUCTION OF BIO DIESEL Tranesterification is the most common method to produce biodiesel, which refers to a catalyzed chemical reaction involving Vegetable oil, and an alcohol to yield fatty acid alkyl esters and glycerol crude glycerine. The process of ‘transesterification’ is sometimes named methanolysis or alcoholysis. This method is used to convert the vegetable oil in to vegetable oil methyl ester. After transesterification, viscosity of different oil methyl esters is reduced by 75-85% of the original oil value. It is also called fatty acid methyl esters, are therefore products of transesterification of vegetable oil and fats with methyl alcohol in the presence of a KOH catalyst. During the reaction, high viscosity oil reacts with methanol in the presence of a catalyst KOH to form an ester by replacing glycerol of triglycerides with a short chain alcohol. [Triglycerides (Vegetable oil) + Methanol vegetable oil methyl ester + Glycerol] Methanol/methyl alcohol is preferred for vegetable preparation by using transesterification as it provides better separation of methyl ester and crude glycerin thus facilitating the post-reaction steps of obtaining biodiesel. The properties of diesel and vegetable oil Transesterification is most commonly used and important method to reduce the viscosity of vegetable oils.. Biodiesel properties are similar to diesel fuel. It is renewable, non-toxic, bio-degradable and environment friendly transportation fuel. After esterification of the vegetable oil its density, viscosity, cetane number, calorific value, atomization and vaporization rate, molecular weight, and fuel spray penetration distance are improved more. So these improved properties give good performance in CI engine. The chemical reaction of the transesterification process is shown below: The cost of the vegetable is higher than the diesel the vegetable contain more oxygen the other material that can be identified with higher calorific value than ISSN: 2231-5381 4.1 Engine arrangement A single cylinder, water cooled, four stroke direct injection compression ignition engine with a compression ratio of 16.5: 1 and developing 3.7 kW power at 1500 rpm was used for this work (Figure. 1). The specification of the test engine is shown in table 2. The engine was coupled with an eddy current dynamometer .Fuels used were diesel, vegetable oil methyl ester and blends at pre heated to 50C, 70C, 90°C. Load was applied in 5 levels namely, 20%, 40%, 60%, 80% and 100%. Load, speed, air flow rate, fuel flow rate, exhaust gas temperature, exhaust emissions of HC, CO and smoke were measured at all load conditions. The Redwood Viscometer is used to measure the viscosity of fuels at various temperatures .The exhaust gas analyzer model Horiba MEXA-584L was used to measure carbon monoxide (CO) and hydrocarbon (HC) levels. The analyzer is a fully microprocessor controlled system employing non destructive infrared techniques analyzed by using exhaust gas analyzer and smoke opacity with measurement resolution was measured using smoke opacity meter. some of the properties are easily identified to calculate the material that can be easily identified with the similar manner of the characteristics feature of the material and the economics comparable method The engine tests are calculated to start the engine with the help of the eddy current dynamometer with a initial constant speed of the material whenever the system analysis In cylinder pressure and TDC signals were acquired and stored on a high speed computer based design data system is used to calculate the valuable material that is the method calculation http://www.ijettjournal.org Page 2701 International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue6- June 2013 100 80 60 40 20 0 Diesel Jatropha Cotton seed Mustard Sea lemon Pongamia Figure 2. Viscocity Vs Biodiesels Figure 1: Experimental test Rig 1 = Control Panel 2 = Computer system 3 = Diesel flow line 4 = Air flow line 5 = Calorimeter 6 = Exhaust gas analyzer 7 = Smoke meter 8 = Rota meter 9 = Calorimeter inlet water temperature 10 = Calorimeter outlet water temperature 11 = Dynamometer 12 = CI Engine 13 = Speed measurement 14 = Burette for fuel measurement 15 = Exhaust gas outlet 16 = Outlet water temperature T1= Inlet water temperature T2 = Outlet water temperature T3 = Exhaust gas temperature 5.2 Density Density is the best properties to show to get the clear of the all the vegetable oil density of diesel with different neat vegetable oils. Density is found to be more or less same or equal for all Vegetable oils. it creates the capacity characteristic features of the materials in figure-3 1000 950 900 4.2Engine specifications 850 Make Kirloskar AV-1 800 Type Max.power Displacement Bore x Stroke Compression ratio Fuel injection timing Loading device Single cylinder, water cooled, 3.7 kW at 1500 rpm 550 CC 80 x 110 mm 16.5:1 21deg BTDC Eddy current dynamometer 750 Diesel jatropha cottonseed Mustard Sea lemon pongamia Figure 3. Density Vs Biodiesels 5. RESULTS AND DISCUSSIONS 5.3 Calorific value 5.1 Kinematic viscosity In kinematic viscosity of diesel with different neat vegetable oils. In the method is used to give the high value that compared with the vegetable oil of the viscosity is very high for pongamia oil among all other oils followed by that of Mustard oil. Kinematic viscosity of neat pongamia oil is carry a high equal points in the periodic term of viscocity while that of diesel . ISSN: 2231-5381 This calorific value of diesel with different neat vegetable oils may be clearly identified the material properties. It is observed that calorific value pongamia is very low compared with diesel. Figure -6 Shows The calorific value of neat pongamia oil try to give that the lower value to higher value in the smallest range that the value is much lower than that of diesel and other vegetable oils due to the difference in the physical, odour, colour and chemical composition or presence of oxygen ,carbon molecule in the molecular structure and characteristics features of Vegetable oil. http://www.ijettjournal.org Page 2702 International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue6- June 2013 40 40000 35 30000 30 BTE (%) 50000 20000 10000 Diesel Mustard Jatropha Sea lemon Cotton seed Pongamia 25 20 15 0 Diesel jatropha Cotton seed 10 Mustard Sea lemon Pongamia 5 1 Figure 4. Calorific value Vs Biodiesels 2 3 Load (kw) 4 5 Figure 6. BTE Vs brake power. 5.4 Kinematic viscosity 5.6 Brake specific fuel consumption Comparative arrangement of the different bio diesel in kinematic viscosity of different temperature analysed in various parameters .At high temperature shows of the temperature with high amount120°C, the viscosity of each oil except Cotton seed oil becomes near about 40 cst , that indicates the to compare the other oil properties which is compatible of diesel engine. Hence all oils require preheating for easy flow through pump and nozzle. preheating is the simple method that clearly rise the capacity of the engine flow the oil towards the needle pump to the nozzle. BSFC with load for diesel and then compare with different biodiesel in the test engine. Mustard biodiesel close with diesel, followed by others biodiesel. Minimum BSFC of Jatropha and Cotton seed oil are compared to diesel. Mustard oil biodiesel has the highest value that nearly equal to the diesel value. Kinematic Viscocity (cst) Jatropha Sea lemon Cotton seed Pongamia 80 Diesel Cotton seed Sea lemon BSFC ( Kg/Kw-hr) Diesel Muatard oil 100 0.8 Jatropha Mustard oil Pongamia 0.6 0.4 0.2 60 40 0 1 20 0 30 40 50 60 70 Figure 5. kinematic viscosity Vs temperature. 5.5 Brake thermal efficiency Pongamia oil rise the capacity of the engine to calculate the value with high thermal efficiency that compare with other Load with brake thermal efficiency for diesel and different vegetable oils. Brake thermal efficiency of Pongamia is very close to diesel for entire range of operation. Maximum brake thermal efficiency of Jatropha is 28.64% follow of other vegetable oil respectively against of diesel oil, which are all compare and calculate with diesel. ISSN: 2231-5381 3 Load (kw)) 4 5 Figure 7. BSFC Vs Load. 80 Temperature(°C) 2 5.7 Brake specific energy consumption Figure-8 Indicated thermal efficiency, are increase in BSFC and BSEC. it must be attributed to the poor combustion characteristic of vegetable oils due to poor volatility Hence the reliable parameters Cotton seed oil and Mustard oil are in well comparable with diesel. The BSFC is to compare the different fuels as the calorific value and the density of the oils are different. http://www.ijettjournal.org Page 2703 International Journal of Engineering Trends and Technology (IJETT) - Volume4 Issue6- June 2013 BSEC (Kg/kw-hr) Jatropha Mustard oil Pongamia Diesel Jatropha Cotton seed Mustard Sea lemon Pongamia 80 Smoke density (%) Diesel Cotton seed Sea lemon 40000 60 30000 40 20000 20 10000 0 0 1 2 3 load (Kw) 4 1 5 2 3 BP (Kw) 4 5 Figure 10.Smoke Vs brake power. Figure 8. BSEC Vs brake power. 5.8 Exhaust gas temperature Exhaust temperature of Jatropha, Pongamia and Sea lemon and other vegetable oil are almost same as that of diesel in the starting, mid range of load Figure-9 shows variation of exhaust temperature with brake power for Diesel and other oils in the test engine.. exhaust loss indicates lower this is the main reason for higher performance and emission. Sea lemon oil indicates higher in EGT Diesel Mustard 600 Jatropha Sea lemon Cotton seed Pongamia EGT (°C) 500 6. CONCLUSIONS Performance and emission characteristics diesel engine tare to be examine the different vegetable oils such as Jatropha, Cotton seed oil, mustard oil, Sea lemon, pongamia gives the best performance as good alternative fuel and the evaluated the good results to prove the better performance and emission characteristics of these oils are evaluated and compared with diesel then the conclusion are review from them. In this experiment some of the properties are analyzed such as density, viscosity, in vegetable oils are higher and calorific value is nearly lower than the other properties is lower than that of diesel. Experimental investigation is used to calculate Performance and emission characteristics of Jatropha, Mustard and pongamia give the better results are better than other fuel the maximum sfc and minimum energy consumption is equally calculated to the diesel EGT of the different biodiesel comparatively high, especially pongamia oil increase the efficiency of the engine Smoke emission of Jatropha and Cotton seed, Muatard followed by Sea lemon vegetable oil is are lowered than compared with others 400 300 200 100 1 2 3 load (Kw) 4 5 Figure 9. EGT Vs brake power. 5.9 Smoke density In the entire operation and working function mustard oil contains maximum emission that compared with other biodiesel oil Smoke emission of Jatropha is lower compared with other oils followed by Pongamia Figure-10 shows variation of smoke emission with brake power for Diesel and other oils in the test engine. Smoke emission of is lower compared with other oils followed by Mahua.. Preheating the some of the vegetable oil like pongamia, cotton seed gets the lower emission with lower emissions. Whenever the vegetable oil preheating can be substituted as fuel for diesel engine without any modification in the diesel engine give the better performance and better result REFERENCES [1]Nadir Yilmaz, Byron Morton,Effects of preheating vegetable oils on performance and emission characteristics of two diesel engines Biomass and Bioenergy 35,(2011). 20282033. 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