International Journal of Engineering Trends and Technology (IJETT) - Volume4Issue4- April 2013 Performance Evaluation of Critical J-Integral (JIC) with High Volume Flyash Concrete N.Gurumoorthy1, C.Jaideep2 1 2 Assistant Professor in Civil Engineering, PSNA College of Engineering and Technology, Dindigul, Tamilnadu. Associate Professor in Civil Engineering, PSNA College of Engineering and Technology, Dindigul, Tamilnadu. Abstract Utilization of large volumes of fly ash in various concrete applications is becoming a more general practice in an effort towards using large quantities of fly ash. Solid waste as fly ash from the coal powder combustion in thermoelectric power plant is a major environmental problem that can be solved by its addition in the mixture of structural concrete in civil construction.This paper deals with the opening mode of crack which is critical for concrete, due to low tensile strength of concrete. This paper mainly deals with critical J-integral, critical J-integral is one of the fracture parameter. It is used for lower strength materials exhibiting small amount of plastic deformation before failure. J-integral is more comprehensive approach to fracture mechanics of lower strength ductile materials. The fracture parameters calculated in this works are critical J-integral, stress intensity factor, crack mouth opening displacement. These are the important parameters which would help in designing of the safe structures where micro cracks are very important. Three points loading is applied on the pre-cracked concrete specimen. Notch by depth ratio for all specimens kept as 0.2 and 0.3. The crack mouth opening displacement (CMOD) is calculated. The M30 grade concrete specimens casted with 50%& 60% fly ash. Cement is replaced by 50 and 60 percentage of fly ash throughout the experiments. Fracture toughness value of 90 days specimens increases 50% than 28 days specimens. I. INTRODUCTION Rock blocks, used in monumental structures since the ancient time, often present unexplainable cracks. Such cracks could be provoked by work imperfections - due to technology or due to installation - that lead to stress singularities. Such singularities are often the source of fracture propagation. In these lapideous materials strain localization occurs and fracture is produced with low energy dissipation. This property characterizes many huge ancient stones, ISSN: 2231-538 selected by master builders just because they are easily workable. First, primitive men "sparked" fracture energy consumed in the detachment of stone's slivers to make tools and weapons. Afterwards, stone-cutters who worked stones to make sculptures and decorations encountered an energy rate demand on the fracturing process. Such energy is now called fracture energy (GF) and it represents a material constant to characterize brittle materials. COULOMB (1776) pioneered investigation of the fracture of stones in compression and nowadays his criterion is still used. We underline that fracture mechanics developments are parallel to those of failure criteria for brittle materials and don't intersect each other. II. BACKGROUND Fracture mechanics is the field of mechanics concerned with the study of the formation of cracks in materials. It uses methods of analytical solid mechanics to calculate the driving force on a crack and those of experimental solid mechanics to characterize the material's resistance to fracture. In modern materials science, fracture mechanics is an important tool in improving the mechanical performance of materials and components. It applies the physics of stress and strain, in particular the theories of elasticity and plasticity, to the microscopic crystallographic defects found in real materials in order to predict the macroscopic mechanical failure of bodies. Fractography is widely used with fracture mechanics to understand the causes of failures and also verify the theoretical failure predictions with real life failures. http://www.ijettjournal.org Page 815 International Journal of Engineering Trends and Technology (IJETT) - Volume4Issue4- April 2013 III. NEED FOR FRACTURE MECHANICS In many cases, failure of engineering structures through fracture can be fatal. Often disasters occur because engineering structures contain cracks-arising either during production or during service. For instance, growth of cracks in pressure vessels due to crack propagation could cause a fatal explosion. If failure were ever to happen, we would rather it were by yield or by leak before break. Since cracks can lower the strength of the structure beyond that due to loss of load-bearing area a material property, above and beyond conventional strength, is needed to describe the fracture resistance of engineering materials. This is the reason for the need for fracture mechanicsthe evaluation of the strength of cracked structures. Fig.1. an edge crack (flaw) of length a in a material IV. NEED OF INVESTIGATION Existing Problem 1. In major structures like nuclear plant, dams, microscopic analysis of the concrete is important since even the pre existing crack can aggressive disaster. 2. In concrete, flaws are not avoidable but the knowledge on critical size of crack is mandatory in order to prevent sudden failure. 3. Even a small crack can propagate and become critical one during its life period that may lead to catastrophic failures ISSN: 2231-538 A.HISTORICAL POINT VIEW Even after more than 20 years of research in the field of fracture mechanics applied to concrete, the influence of notch length on specimen behaviour and fracture toughness, kIC, based on the experimental evidence, is not clear. The original concept of fracture energy was conceived of by Alan Arnold GRIFFITH, a British aeronautical engineer, when he investigated the fracture of glass sheets. His great contribution to ideas about breaking strength of materials was that he realized that the weakening of material by a crack could be treated as an equilibrium problem in which the reduction in strain energy of a body containing a crack, when the crack propagates, could be equated to the increase in surface energy due to the increase in surface area. The Griffith theory began from the hypothesis that brittle materials contain elliptical micro cracks, which introduce high stress concentrations near their tips. He developed a relationship between crack length (a), surface energy connected with traction-free crack surfaces (2γ) and applied stress: σ2 = 2 γ E/πa. However, the Griffith theory predicted that compressive strength of a material is 8 times greater than its tensile strength, but this condition cannot be valid for any material. Later, the introduction of the line-crack by IRWIN (1957) - a flat crack which presents two singularities at the extremes - seems however be more suitable than Griffith's crack for the need to consider the friction which develops between crack surfaces. So, in 1957, George Rankine Irwin, , provided the extension of Griffith theory to an arbitrary crack and proposed the criterion for a growth of this crack: the strain energy release rate (G) must be larger than the critical work (Gc), which is required to create a new unit crack area. Some say that notation G comes after Griffith; others say it is after George. Furthermore, Irwin showed, using WESTERGAARD's method, that the stress field in the area of the crack tip is completely determined by the quantity K (after KIES, a colleague of Irwin, 1952-1954), called stress intensity factor. In the parameter K subscript I refers to mode I loading, i.e. the opening mode: KI = σ√ πa. Other possible modes of deformation at a crack tip are sliding mode II and tearing mode III. http://www.ijettjournal.org Page 816 International Journal of Engineering Trends and Technology (IJETT) - Volume4Issue4- April 2013 B. FRACTURE BEHAVIOUR OF CONCRETE Shilang Due and H.W. Reinhardt (1989) had made an attempt to determine the double-K fracture parameters K Ic ini and K Ic un using three-point bending notched beams. First, based on the knowledge from extensive investigations which showed that the nonlinearity of P-CMOD curve is mainly associated with crack propagation, a linear asymptotic superposition assumption is proposed. Then, the critical effective crack length ‘a’ is analytically evaluated by inserting the secant compliance c into the formula of LEFM. Furthermore, an analytical result of a fictitious crack with cohesive force in an infinite strip model was obtained. The double-K fracture parameters K Ic ini and K Ic un as well the critical crack tip opening displacement CTODc were analytically determined. The experimental evidence showed that the double-K fracture parameters K Ic ini and K Ic un are size-independent and can be considered as the fracture parameters to describe cracking initiation and unstable fracture in concrete structures. The testing method required determining K Ic ini and K Ic un is quite simple, without unloading and reloading procedures. So, for performing this test, a closed-loop testing system is not necessary. Surendra P. Shah, Fred J. McGarry (1971) initiated the original Griffith fracture criteria was developed to describe the rapid extension of a crack in a homogeneous elastic body. To check the applicability of the Griffith theory to Portland cement systems which are neither elastic nor homogeneous, specimens of hardened cement paste, mortar and concrete made with normal and lightweight aggregates and with notches of varying lengths were tested in flexure and in tension. While the paste specimens were notch-sensitive, mortar and concrete strengths were independent of notch length. The notchinsensitivity of mortar and concrete appears to be due to their composite nature. Similar behavior occurs in glass-Al²O³, fiberglass-reinforced epoxy and tungstenreinforced copper composites. It appears that for mortar and concrete the direct application of Griffith criteria is not valid up to a certain length of cracks. This critical length depends on the size, volume, and type of aggregate. V. J-INTEGRAL (J IC ) J-integral is used for lower strength materials exhibiting small amount of plastic deformation before failure. J-integral is more comprehensive approach to fracture mechanics of lower strength ductile materials. ISSN: 2231-538 J-integral can be interpreted as the potential energy difference between two identically loaded specimens having slightly different crack lengths. Testing is carried out similar in similar manner of fracture toughness stress intensity factor but using a series of identical specimens (multi specimen approach) or single specimens. In the mid-1960s James R. Rice (then at Brown University) and G. P. Cherepanov independently developed a new toughness measure to describe the case where there is sufficient crack-tip deformation that the part no longer obeys the linear-elastic approximation. Rice's analysis, which assumes non-linear elastic (or monotonic deformation-theory plastic) deformation ahead of the crack tip, is designated the J integral. This analysis is limited to situations where plastic deformation at the crack tip does not extend to the furthest edge of the loaded part. It also demands that the assumed non-linear elastic behavior of the material is a reasonable approximation in shape and magnitude to the real material's load response. The elastic-plastic failure parameter is designated J Ic and is conventionally converted to K Ic. Also note that the J integral approach reduces to the Griffith theory for linear-elastic behavior. The following formula generally given by RICE for jintegral. J Wdy T du ds dx The J-integral has been used as a criterion of the fracture initiation for materials subjected to monotonic loading which exhibit either localized or widespread plasticity prior to fracture. Various approximate procedures have been proposed as a means of simplifying the complex evaluation procedure for J which was originally advocated for compact tension specimens by Begley and Landes. Mode I tensile opening is usually considered, although Modes II and III can be discussed in a similar manner. For linear elastic behaviour and also for small scale yielding, the Jintegral is identical to the elastic energy release rate G. According to the maximum energy release rate criterion, the crack under Modes I and III loadings is assumed to propagate in its own plane and to begin to propagate when the value of this energy release rate reaches some critical value The onset of unstable fracture is predicted by the critical value of either the energy release rate G or the stress intensity factor K. In the linear elastic http://www.ijettjournal.org Page 817 International Journal of Engineering Trends and Technology (IJETT) - Volume4Issue4- April 2013 range, the fracture toughness values using the Jintegral techniques, J IC and J I11C at initial crack growth for Modes II and III, are respectively related as, J IC 1 2 2 K IC E VIII. THE HIGH-VOLUME FLY ASH CONCRETE VI. FLY ASH Fly ash is a by-product from coal-fired electricity generating power plants. The coal used in these power plants is mainly composed of combustible elements such as carbon, hydrogen and oxygen (nitrogen and sulphur being minor elements), and non-combustible impurities (10 to 40%) usually present in the form of clay, shale, quartz, feldspar and limestone. As the coal travels through the high-temperature zone in the furnace, the combustible elements of the coal are burnt off, whereas the mineral impurities of the coal fuse and chemically recombine to produce various crystalline phases of the molten ash. The molten ash is entrained in the flue gas and cools rapidly, when leaving the combustion zone (e.g. from 1500°C to 200°C in few seconds), into spherical, glassy particles. Most of these particles fly out with the flue gas stream and are therefore called fly ash. The fly ash is then collected in electrostatic precipitators or bag houses and the fineness of the fly ash can be controlled by how and where the particles are collected VII. FLY ASH CONCRETE Fly ash can be used in concrete as a partial replacement for ordinary Portland cement (OPC). Fly ash can be introduced in concrete directly, as a separate ingredient at the concrete batch plant or, can be blended with the OPC to produce blended cement, usually called Portlandpozzolana cement (PPC) in India. Fly ash blended cements are produced by several cement companies in India. The percentage of fly ash as part of the total cementing materials in concrete normally ranges from 15 to 25%, although it can go up to 30-35% in some applications. The use of fly ash in concrete will improve performance of the concrete provided the concrete is properly designed. The main aspects are improvement in long-term strength and reduced permeability resulting in potentially better ISSN: 2231-538 durability. The use of fly ash in concrete can also address some specific durability issues such as sulphate attack and alkali silica reaction. However, a few additional precautions have to be taken to insure that the fly ash concrete will meet all the performance criteria. The main difference between the HighVolume Fly Ash Concrete (HVFAC) and the usual fly ash concrete is that in the former concrete, the amount of ordinary Portland cement is minimized through proper mixture proportioning using large amounts of fly ash and judicious selection of materials and chemical admixtures while maintaining, and often improving its performance as compared to conventional concrete. There is no fixed percentage of ordinary Portland cement replacement by fly ash in this type of concrete, but in many cases, percentages of 50 to 55% were found to be achievable. To obtain the superior performance of this type of concrete, it is recommended that the W/CM of the HVFAC be kept well below 0.40 and, preferably of the order of 0.35 or less. To produce a workable concrete at such low W/CM, the use of super plasticizer is most of the time, essential. IX. EXPERIMENTAL INVESTIGATION A. GENERAL Experiments were conducted on concrete beam specimens made up of M 30 grades. The materials properties of the aggregate were studied in the laboratory as per IS 383:1970. The beams were cast as per the guidelines given in IS 10262:1982. W/C ratio was kept as 0.38 throughout the experiments B. GEOMETRY Specimens shall be beams of rectangular cross section with a notch at the mid-length to a depth of 0.2 times the beam depth a) The depth of the cross section (D) of the specimen shall be not less than 4 times the maximum aggregate size (da). b) The width of the cross section (B) of the specimen shall be not less than 4 times the maximum aggregate size (da). c) The loading span (S) shall be 3D. The total length of the specimen (L) shall be not less than 3.5D. The notch depth (a 0 ) and notch width (n 0 ) http://www.ijettjournal.org Page 818 International Journal of Engineering Trends and Technology (IJETT) - Volume4Issue4- April 2013 shall be 0.3D respectively. and not more than 5mm, 1. h= 40 mm and n 0 = 3mm for 4 no’s of each conventional concrete beam, 50% fly ash beam and 60% fly ash beams. Notch depth for this is kept as 0.2 for finding critical J-integral 2. h= 60 mm and n 0 = 3mm for 4 no’s of each conventional concrete beam, 50% fly ash beam and 60% fly ash beams. Notch depth for this is kept as 0.3 for finding critical J-integral All the specimens are casted for M 30 grade of concrete. Fig.2.TEST SETUP The main advantage of three point bend specimen geometry is that testing can be done under dynamic loading also. This geometry in fact is an evolution of the classical charphy geometry used for measuring the impact toughness 8 numbers of conventional concrete beam specimens of 1200×200×100mm 8 numbers of HVFAC (50% fly ash) beams of 1200mm×200mm×100mm 8 numbers of HVFAC (60% fly ash) beams specimens of 1200×200×100mm C. METHOD OF CASTING The concrete mix was prepared according to mix design and the mould was placed on a plane surface and then concrete was poured inside very slowly and it was compacted. A total number of 24 beams were casted for concrete grade M 30 . Demoulding process for the concrete with 50% and 60% fly ash done after 24 hours. D. LOADING METHODOLOGY The beams were tested in a loading frame and the set up is shown in the figure. The load is applied gradually using a hydraulic jack of capacity 10 ton with the load increments of 0.5 KN. Crack mouth open displacement (CMOD) was found by placing two Digital dial gauge at the edge of the pre-cracks by providing two wooden specimens. Crack mouth opening displacements were found by the deflection of the crack mouth. ¼ deflection also found by placing digital dial gauge at ¼ distances. ISSN: 2231-538 Fig.3.Three points bend beam testing Table.1.Average central deflection results of specimen Load (KN) 0 1 2 3 4 5 6 7 8 9 10 Control 0 2.5 2.74 2.92 3.16 3.2 3.2 3.34 3.56 3.66 3.88 http://www.ijettjournal.org Deflection (mm) 50% flyash 60% flyash 0 0 0.36 0.26 0.88 1.42 1.38 1.52 1.66 1.6 2.58 2.1 3.54 2.9 3.7 3.42 3.88 - Page 819 International Journal of Engineering Trends and Technology (IJETT) - Volume4Issue4- April 2013 X.CONCLUSION From the test result, the rupture load of the specimens calculated, rupture load of the specimens decreased with the increment of the class F fly ash. 9.8 KN, 7.74 KN, 6.67 KN are the maximum rupture load of control specimen, 50% fly ash, 60% fly ash specimens respectively. Fracture toughness value of the specimens is decreased with the addition of fly ash. Critical j-integral value of 90 days specimens increases 50% than 28 days specimens. Fracture toughness value of 60% fly ash specimens is higher than 28 day control specimens Fig.4.Load vs Deflection curve for beams The above graph shows the relation between the Load carrying capacity and the centre deflection, value for 28 days strength. From the graph it shows that the load carrying capacity of the beam with addition of fly ash decreased. E. CALCULATION FOR CRITICAL J-INTEGRAL: The critical j-integral is calculated using formula J IC 2A B (W a ) XI. REFERENCES 1. 2. Where A= Area under load vs. Deflection, B= Thickness of the specimen, W= Width of specimen, a= notch depth 3. Table.2.The critical j-integral value for 28 days testing specimen 4. 0% fly ash x 10-3 MPa m 2.46 2.19 3.96 4.40 50% fly ash x 10-3 MPa m 3.00 2.09 3.32 2.18 60% fly ash x 10-3 MPa m 2.091 2.58 1.44 1.42 Table.3.The critical j-integral value for 90 days testing specimen 0% fly ash x 10-3 MPa m 3.00 3.22 4.62 2.81 50% fly ash x 10-3 MPa m 2.5 2.15 2.67 3.11 60% fly ash x 10-3 MPa m 2.00 2.12 1.9 2.055 5. 6. 7. 8. 9. 10. 11. ISSN: 2231-538 J.R.Rice, Path independent integral and the approximate analysis of strain concentration by notches and cracks, assistant professor of engineering brown university. Journal of Applied Mechanics; vol 35 Victor.C.LI, “Applicability of J-integral to tensionsoftening materials” member ASCE; Journal of Engineering Mechanics, volume 123 no 5 may 1997 Structural Design and Construction, ASCE, Feb 2006. 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