International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 Biological Hydrogen Production by Bacillus sp. Using Hydrolysed Sugarcane Bagasse S.SUGANYA DEPARTMENT OF BIOTECHNOLOGY BHARATH UINVERSITY, CHENNAI 73 ABSTRACT In the present investigation, sugarcane bagasse was used to produce Biohydrogen. The microorganism used was Bacillus sp. Bagasse was first hydrolyzed by using 1 % NaOH and for 60 min at 121◦C and 1.5 kg/cm2 in an autoclave. The highest hydrogen production rate (HPR) and hydrogen yield of 1.89 ml/hr and 28.6 ml /g-COD wastewater were obtained respectively, at an optimal initial pH and temperature of 7 and 37◦C respectively. The Initial total sugar in sugarcane bagasse hydrolysate was 3.45 g/l. The hydrogen production performance was comparable with those reported in the literature ensuring that sugarcane bagasse hydrolysate could be used as a source for hydrogen production by Bacillus sp. ISSN: 2231-5381 http://www.ijettjournal.org Page 1 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 1. INTRODUCTION Hydrogen is considered as a one of the optional fuel and “energy carrier” for the coming days. No emission of CO2 occurs in hydrogen fuel and can easily be used in fuel cells for electricity production. According to the recent reviews on hydrogen it shows that the demand of hydrogen is increasing day by day. o Some methods are energy intensive processes and it requires high temperatures (> 850 C). Conventional hydrogen production is one the example. The cleanest technology for hydrogen gas production of water is Electrolysis. This process should be used in areas where electricity is less expensive, since electricity costs account for 85% of the operating cost for H2 production. Water is the main product in combustion of hydrogen and thus hydrogen is considered as a clean non polluting fuel. Fuels like water gas, hydrogen is harmless to humans and the environment as compared to other gases. Hydrogen is used as a reactant in hydrogenation process, as a fuel in rocket engines, as a O2 scavenger and also as a coolant in electrical generation. The hydrogen demand is increasing day by day and because of this increase in demand of hydrogen, development of cost effective and efficient hydrogen production technologies has earned the notable attention. In accordance with sustainable development and waste minimization issues, bio-hydrogen gas production from renewable sources, also known as “green technology” has received considerable attention in recent years. Production of clean energy source and effective utilization of waste materials make biological hydrogen production a novel and promising approach to meet the increasing energy needs as a substitute for fossil fuels. Hydrogen is produced biologically through bio-photolysis of water using algae and cyanobacteria, photodecomposition of organic compounds by photosynthetic bacteria, fermentative hydrogen production from organic compounds, and hybrid systems using photosynthetic and fermentative bacteria. ISSN: 2231-5381 http://www.ijettjournal.org Page 2 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 2. MATERIALS AND METHODS 2.1 Sugarcane Bagasse The sugarcane bagasse used in this study was obtained from the local sugar industry. Bagasse was dried, milled and sieved through a 0.5 mm screen and stored at room temperature. The composition of the sugarcane bagasse is 35% cellulose, 26% hemicellulose, 3% lignin, 1% ash and remaining 25% other components. 2.2 Isolation and Screening of Hydrogen Producing Microorganism Hydrogen producing bacterial samples was isolated from soil using serial dilution technique. The screening for best strains to obtain maximum hydrogen production was conducted by using Durham tubes filled with the fermentation broth in an inverted position in a test tube. Ten strains were selected on the basis of gas collected in the Durham tubes; finally three bacteria were screened for further studies for maximum hydrogen production using a selective media of (NH4)2SO4 -3g/l, MgSO4-0.5 g/l, K2HPO4-0.5 g/l, KH2PO4-0.5 g/l, yeast extract-1 g/l, glucose-5g/l, (pH-7) under asceptic conditions. These were biochemically tested and identified according to Bergeys manual of systematic bacteriology (Garrity et al., 2005) and was found to be Bacillus sp. as shown in Table 1, bacterial samples and seed sludge were enriched in a synthetic medium consisting of sucrose-10g/l, MgSO4.7 H2O-0.2 g/l, FeSO4.7 H2O-0.015 g/l, CaSO4-0.2 g/l, Na2MoO4.2H2O-0.005 g/l, casamino acids-0.2 g/l, K2HPO40.2 g/l (pH-7) under anaerobic conditions. 2.3 Alkaline hydrolysis pretreatment Alkali pre-treatment refers to the use of NaOH to remove lignin and a part of the hemicellulose, and to efficiently increase the accessibility of enzyme to the cellulose. The alkali pretreatment can result in a sharp increase in saccharification, with manifold increase in yield. Pretreatment can be performed at low temperatures but with a relatively long time and at high concentration of base. Alkali hydrolysis was conducted at 121◦ C for 60 min in an ISSN: 2231-5381 http://www.ijettjournal.org Page 3 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 autoclave with a mass ratio of solid (g of dry weight) to liquid (ml) 1:20 using 1% NaOH. After hydrolysis, a solid residue was filtered and pH of the hydrolysate was adjusted to 7. 2.4 Acid Hydrolysis Pretreatment Treatment of lignocellulosic materials with acid at a high temperature can efficiently improve the enzymatic hydrolysis. Sulfuric acid is the most applied acid, while other acids such as HCl and nitric acid were also reported (Taherzadeh et al., 2007). Acid hydrolysis was conducted at 121◦ C for 60 min in autoclave with a mass ratio of solid (g of dry weight) to liquid (ml) 1:20 using 1% H2SO4. After hydrolysis, a solid residue was filtered through a thin cloth. The pH of hydrolysate was adjusted to 7. 2.5 Experimental Setup The hydrogen production experiments were carried out in a 1500 ml glass bioreactor with a 1000ml working volume and with 10% inoculum. The schematic diagram of the experimental setup is shown in Fig.1. The glass reactors were purged with N2 gas to maintain anaerobic conditions. There is an inlet for the medium and outlet for the hydrogen and other gases. Hydrogen gas was collected in a gas collector by water displacement method using a graduated cylinder. Biogas samples were collected from the headspace of the reactor regularly and analyzed for hydrogen and volatile acids (Cruwys et al., 2002). The samples were drawn at regular time intervals and subjected to Chemical Oxygen Demand (COD), biomass concentration, pH, volatile suspended solids (VSS) and residual sugar analysis. 2.6 Gas Analysis The biogas production was measured regularly by gas displacement method. The hydrogen and other gases were analyzed by a gas chromatography equipped with a thermal conductivity detector (Chemito GC 2865). The biogas hydrogen content was measured using 2.4mm × 6mm stainless column packed with porapak Q (80/100 mesh). Nitrogen was used as a carrier gas at a flow rate of 30ml/min. The temperatures for the injection port, the column ISSN: 2231-5381 http://www.ijettjournal.org Page 4 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 and the detector were set to 50, 50 and 100C respectively. The concentrations of volatile fatty acids including acetate, propionate, butyrate and ethanol in the solution were determined with gas chromatography equipped with a flame ionization detector and 30mm×0.25mm fused silica capillary column (DB-FFAP). The sugar content was determined by using phenol sulphuric method. COD, volatile fatty acids (VFA), biomass concentration, pH, volatile suspended solids and residual sugars were measured according to the standard methods. Cell concentration was determined by centrifuging 1 mL of culture broth at 12,000 rpm for 15 min. Cell pellets were washed twice with distilled water, dried at 105 C and cell weight was determined. 2.7 Kinetic Modeling Modified Gompertz Equation was used to determine the hydrogen production potential (P), hydrogen production rate (R) and lag phase (λ) as given in Eqn. (1). H(t) = P exp {- exp [ Rm . e ( λ – t ) +1] } (1) P Where H (t) = Cumulative Hydrogen Production (ml) at time (t), λ is time of lag phase (h), PHydrogen Production Potential (ml), R-Hydrogen Production Rate (ml/h), e is the exp (12) i.e. 2.71828 ( Van Ginkel et al., 2001) The analysis of variance (ANOVA) was used to test the significance of estimated parameters at a confidence interval (CI) of 95%. The maximum specific hydrogen production rate (mlg-1VSS.hr) was calculated by dividing Rm by initial sludge VSS. The hydrogen yield (mlg-1 COD wastewater) was calculated by dividing P by the g COD wastewater and the specific hydrogen production potential (ml H2 g-1substrate) was calculated by dividing P by substrate concentration (Lay et al.,2001) ISSN: 2231-5381 http://www.ijettjournal.org Page 5 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 3. RESULTS AND DISCUSSION 3.1 Composition of Bagasse The composition of sugar present in bagasse after hydrolysis using HCl and NaOH were 2.2 g/l and 3.46 g/l respectively. Glucose and xylose are the important components present in bagasse extract and glucose is the main carbon source. It can be noticed that the maximal glucose production was obtained with alkali treatment. 3.2 Gas Production The cumulative gas production with respect to incubation time during the fermentation of bagasse extract by Bacillus sp. is shown in Fig.2. The Gompertz equation (Eqn.3) was used to fit the experimental data and the relevant parameters determined were presented in Table 2. The cumulative hydrogen production was well correlated with the modified Gompertz equation (R2 > 0.99). The parameters estimated (P, R and λ) for Bacillus sp. for the bagasse extract was statistically significant at a confidence interval (CI) of 95%. Hydrogen production potential (P) for acid hydrolysed bagasse was 48 ml at a lag phase time of 11 hrs. Whereas with alkali hydrolysis, the H2 production potential was 97 ml for a lag phase time of 10 hrs. Hydrogen production rate (R) for acid and alkali hydrolysis was 1.89 and 3.38 ml/hr respectively. As shown in Table 2, the maximum hydrogen production yield was observed with alkali hydrolysed bagasse extract using Bacillus sp. (28.6 ml/g COD wastewater) and maximum hydrogen production rate was 0.99 ml/g VSS.hr at a substrate (glucose) concentration of 3.45 g/l. 3.3 Variation of pH ISSN: 2231-5381 http://www.ijettjournal.org Page 6 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 In the present investigation, experiments were performed at a constant pH of 7. Cell growth rate and hydrogen yield decreased with decrease in initial pH of the medium. The variation of pH of the acid and alkali hydrolysed bagasse extract during hydrogen production is shown in Table 2. The pH was found to decrease with an increase in time and it is mainly due to the formation of organic acids. 3.4 Effect of Initial Sugar Concentration and Biomass Concentration The growth of hydrogen producing microorganisms was closely associated with the substrate consumption. Net cell growth concentration increased to 2.6 g/l with alkali hydrolysed bagasse extract and the substrate concentration decreased to 0.8 g/l as shown in Fig 3. The cell concentration was 2 g/l with a substrate consumption of 0.3 g/l in acid hydrolysed bagasse extract (Fig. 4). The results indicated that substrate concentration apparently influenced the hydrogen production and increase in substrate concentration could increase the hydrogen production up to a certain level. However, an excessive substrate concentration will cause a build up of VFAs in the system leading to a decline of pH in the reactor and could inhibit the growth of hydrogen producing organisms (Fan et al., 2006). Moreover, an increase in substrate concentration could lead to a partial pressure in the fermentation system. When partial pressure increases in the headspace of reactor to some level, the hydrogen production will be switched to solvent production, thus inhibiting the hydrogen production ISSN: 2231-5381 http://www.ijettjournal.org Page 7 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 Fig. 2 Cumulative gas production from bagasse extract using Bacillus sp. ISSN: 2231-5381 http://www.ijettjournal.org Page 8 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 Fig 3. Effect of initial biomass concentration and substrate degradation on alkali hydrolysed bagasse extract. ISSN: 2231-5381 http://www.ijettjournal.org Page 9 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 Fig 4. Effect of initial biomass concentration and substrate degradation on acid hydrolysed bagasse extract. ISSN: 2231-5381 http://www.ijettjournal.org Page 10 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 Table 1. Biochemical characteristics of the culture Biochemical characteristics Gram stain Gram positive Shape and arrangement Oxygen requirements Motility Rods in Single and in Chains Facultative (+) Temperature ISSN: 2231-5381 Bacillus sp. 37 - 44 C Oxidase (+) Indole production (+) Methyl red (+) Voges-Proskauer (+) http://www.ijettjournal.org Page 11 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 Simmon –Citrate (+) Hydrogen-sulphide production (+) Urea hydrolysis (+) Gelatin Hydrolysis (+) Growth in KCN (+) D-Glucose-gas production (+) Acid with Gas (+) - Positive; (−) - Negative ISSN: 2231-5381 http://www.ijettjournal.org Page 12 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 Table 2. Modified Gompertz equation parameters for hydrogen production from bagasse extract using Bacilllus sp. λ - Time of lag phase (h) P - Hydrogen Production Potential (ml) R - Hydrogen Sample Initial pH Final pH P (ml) λ (h) R (ml/h) SHPP (ml /g substrate) SHPR (ml /g VSS.hr ) Acid Hydrogen yield(ml R2 /g-COD wastewate r) 7.0 5.8 49 11 1.89 35 0.55 12.4 0.9998 7.0 5.0 97 10 3.38 78 0.994 28.6 0.9999 Hydrolysed Alkali hydrolysed Production Rate (ml/h) e - Exponential constant i.e. 2.71828, R2- Regression coefficient, SHPR- Specific hydrogen production rate (mlg-1-VSS.hr) SHPP- Specific hydrogen production potential (ml H2 g-1substrate) ISSN: 2231-5381 http://www.ijettjournal.org Page 13 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 CONCLUSIONS The present investigation demonstrated that acid hydrolysate of sugarcane bagasse was suitable for hydrogen by Bacillus sp., due to its high sugar concentration (glucose, xylose, arabinose) and low growth inhibitors concentration.The use of 1% NaOH under 121◦C and 1.5 kg/cm2 in an autoclave for 60 min has been found to be the optimal condition for the hydrolysis of sugar cane bagasse (SCB). The highest HPR and hydrogen yield were 1.89 ml/hr and 12.86 ml /g-COD wastewater respectively, obtained at an optimal fermentation condition of initial pH 7 and 37◦C at an initial total sugar of 3.45 g/l. The hydrogen production performance was compared favourably to those reported in the literature ensuring that sugarcane bagasse hydrolysate could be used as a fermentation media for the hydrogen production by Bacillus sp. .REFERENCE ISSN: 2231-5381 http://www.ijettjournal.org Page 14 International Journal of Engineering Trends and Technology (IJETT) – Volume3 Issue 6 Number1–Nov 2012 Almazan O, Gonzalez L, Galvez L. The sugarcane, its byproducts and co-products. Sugar Cane International 2001;7:3–8. Chen WM, Tseng ZJ, Lee KS, Chang JS. Fermentativehydrogen production with Clostridium butyricum GCS5 isolated from anaerobic sewage sludge. Int J Hydrogen Energy 2005;30:1063–70. Cheong DY, Hansen CL. Acidogenesis characteristics of natural, mixed anaerobes converting carbohydrate-rich synthetic wastewater to hydrogen. Process Biochem 2006;41 (8):1736–45. Cheong DY, Hansen CL (2006) Acidogenesis characteristics of natural, mixed anaerobes converting carbohydrate-rich synthetic wastewater to hydrogen. Process Biochem 41(8):1736–1745. Das D, Veziroglu TN. Hydrogen production by biological processes: a survey of literature. Int J Hydrogen Energy 2001;26:13–28. Fang HHP, Li CL, Zhang T (2006). Acidophilic Biohydrogen production from rice slurry. Int J Hydrogen Energy 31(6):683–692. Fan YT, Zhang YH, Zhang SF, Hou HW, Ren BZ. Efficient conversion of wheat straw wastes into biohydrogen gas by cow dung compost. Bioresource Technol 2006;97:500–5. Garrity GM, Brenner DJ, Krieg NR, Staley JT..Bergey's manual of systematic bacteriology. The Proteobacteria, Part A, Introductory. Vol Two, New York; Springer. 2005. Kawagoshi Y, Hino N, Fujimoto A, Nakao M, Fujita Y, Sugimura S, Furukawa K (2005) Effect of inoculum conditioning on hydrogen fermentation and pH effect on bacterial community relevant to hydrogen production. J Biosci Bioeng 100(5):524–530. ISSN: 2231-5381 http://www.ijettjournal.org Page 15