PotentialApplicationsofSupercriticalCarbonDioxideExtraction andImpregnationfortheStabilizationandConservation ofIndustrialHeritageArtifacts FinalProjectReport January15th,2016 Grant#P11AP60840 GrantContractNumberMT-2210-12-NC-05 NovelTechniquesforStabilizationandConservationof FerrousMetalsinIndustrialHeritage MichiganTechnologicalUniversityProposal#1110065 TimothyJamesScarlett,PrincipalInvestigator ProjectTeam: GerardCaneba,Co-PI AlexanderAtkinson EricPomber StephanieTankersly ShubhamBarole KatherineTrotter AlexanderWhydell StevenMoray BrendanPelto AlejandraAlverez MarkDice Withcontributionsbyorsupportfrom: GeraldAnzalone OwenMills EdwardLaitila TableofContents ListofFiguresandTables 1. ExecutiveSummary 2. Introduction 2.1 NationalNeed 2.2 IronandFerrousMetalsCorrosion 2.3 TraditionalConservationPractices 2.4 ThechallengeofSalts 2.5 SupercriticalandSubcriticalFluidTechniques 3 Methodsand/ormaterials 3.1 SC-CO2Extraction 3.1.1 Assessment:ExtractionwithSEM 3.2 PolymerImpregnation 3.2.1 Assessment:Scanningvs.SEMEBSImaging 3.3 Assessment:Weathering 3.4 ComparativeTraditionalConservationPractices 4 ResultsandDiscussion 4.1 AssessmentofLongTermEffectiveness 4.2 StructuralStabilityandComparativeStudies 4.3 ChangestoMineralogicalStructures 4.4 TheProblemofExtractingChlorides 4.5 ExtractionofHazardousCompounds 4.6 CorrosionAssessment 4.7 ScalingUptheProcess/UseintheField 5 Conclusions 6 Acknowledgments 7 References 3 4 5 5 7 10 11 12 16 22 23 25 25 27 28 31 32 34 36 37 40 42 42 43 44 45 2 TablesandFigures Figure1:Awroughtironmachinebolt. 8 Figure2:Pressure-TemperaturePhaseDiagramforCO2. 14 Figure3:Ageneralizedpressure-temperaturephasediagram. 15 Figure4:DiagramoftheSCFextractionsystemequipmentatMTU. 17 Figure5:ShubhamBarolemonitorsthebombpressureinMTU’sCEBFM. 18 Figure6:SamplesESS003andESS004,afterchillinginliquidnitrogen. 22 Figure7:SixbackscatterSEMimages,cross-sectionofcorrodediron. 24 Figure8:TwoSEMbackscatterImagesofsampleESS002C. 26 Figure9:SteelwasherscoatedwithParaloidTMB72andPolyurethane. 28 Figure10:ExemplaryFerrousMetalObjectssuitableforSC-CO2. 30 Table1:ListofSamplesfromformaltrials. 21 Table2:Traditionalconservationplansexecutedduringtheproject. 28 3 1.ExecutiveSummary(400words) AninterdisciplinaryteamofstudentsfromMichiganTechnological UniversitycompletedaseriesoftestsusingSupercriticalCarbonDioxide(SC-C02)to extractwaterandvolatilecompoundsfromsamplesofcorrodedarchaeologicaliron artifacts.TestsampleswerethencrackedandexaminedusingbackscatterSEM. Qualitativevisualinspectionshowedthatporesandmicrofissureswereclearand openedafterSC-C02extraction.AnotherSC-CO2treatmentthenimpregnatedthe testobjectswithanenvironmentally-benignpolymer(Acryloid/ParaloidTMB-72)to consolidatefragilestructuresandsealobjectsagainstfuturewaterabsorption. Followingtreatment,thesesampleswerealsocrackedandexaminedwithSEM. ChemicaltracesofthepolymerdemonstratedthecompletediffusionoftheB72into theporesandmicrofissuresofthesample.Thesetestswereparalleledbythedesign andexecutionoftraditionalconservationplansfortwentyferrousmetalartifacts. Theprojectteamdevelopedessentialcomparativeperspectivesonexisting techniques,whilebeingengagedinconsiderationsofprofessionalethics, practicality,andeconomicvalue. ThisstudyshowedthattheemergingapplicationofSupercriticalFluid(SCF) Extractioncanbeusedtorapidlystabilizebatchesofcorrodedferrousmetal artifacts,includingcastandwroughtironandsteel,aswellascompositeartifacts. Thiswillallowlabstoavoidorsafelydelaytraditionalelectrochemicaltechniques thatcanrequiremonthsofexperttreatment.Thistechniqueworksasabatch operation,allowinggroupsofsmallartifactstobequicklystabilizedand consolidated,potentiallyeveninfieldsettings.Theprocessmayalsobetailoredto treatobjectsfromsiteswithsoilcontaminationormaterialsfromheritage collections,wherepotentiallyhazardouschemicalsarealsoextractedduring dewatering.Whilecriticallyimportantquestionsremaintobeaddressedbeforethe techniquecanbemadesystematicallyoperational,particularlythosesurrounding chloridesalts,thetechniquehastremendouspotentialtoimprovebestpracticesin metalsconservation.Ourproof-of-conceptexperimentsallowedustoimproveour proceduresforthenextphaseofdevelopment. Studentsandfacultydisseminatedtheirfindingsatfourseparate archaeologicalandconservationconferenceswhereresultscouldbedisseminated todifferentprofessionalcommunities.Teammembersalsopreparedblogposts abouttheirexperimentstargetedtopublicaudiences.Theprojectestablisheda sustainedcollaborativerelationshipbetweentheDepartmentsofSocialSciences, MaterialsScienceandEngineering,andChemicalEngineeringatMichigan TechnologicalUniversity.Projectscientistsalsodevelopedprofessionalconnections withpracticingconservatorsforfuturecollaborations. 4 2.Introduction Between2013and2015,MichiganTechnologicalUniversityassembledasmall interdisciplinaryteamofundergraduateandgraduatestudentstoundertakea proof-of-conceptstudyinnovelconservationtechniqueswhilebuilding collaborativecapacityamongunits.WorkingonresearchsupportedbytheNational ParkService’sNationalCenterforPreservationTechnologyandTraining,the studentsundertookexperimentsapplyingSupercriticalCarbonDioxide(SC-CO2) treatmenttonovelapplicationsofdewatering,stabilizing/consolidating,andsealing corrodedferrousmetalartifactsfromarchaeologicalsites.SupervisedbyTimothy JamesScarlettandGerardCaneba,thestudentteamundertookexperimentswith sacrificialironartifactswhilealsolearningtraditionalconservationtechniques. TheirworkrevealedthatSC-CO2treatmentsholdexcellentpromisefornew treatmentpracticesthatareethical,highlyfunctional,andnotablycosteffective. Historicpreservationprofessionalsneedimprovedtechniquesformanaging ironandsteelartifactsfromarchaeologicalsites,museums,buildings,monuments andotherheritageresources.Theseexperimentsrepresentedanewcollaboration fortheresearchersatMichiganTech,buttheUniversityisacompellingplacetohelp meetthisnationalneed.Whiletherearenoconservationprofessionalsonthe faculty,theDepartmentofSocialSciencesfocusonIndustrialHeritageand IndustrialArchaeology(IAorIH&A)providedauniquestartingpointforresearch andtraining.Theuniversity’sconsiderableexpertiseinchemicalengineering, includingtheresourcesoftheCenterforEnvironmentally-BenignFunctional Materials(CEBFM),providedguidanceonpolymerizationandsupercritical chemistry.Thiscollaborationestablishedaworkingrelationshipbetweenthese faculty,createdopportunitiesforarchaeology,history,materialsscience,and chemicalengineeringstudentstoearntechnicaltraininginconservation,exposed studentsinengineeringtoappliedproblemsofheritagepreservation,and connectedtheUniversity’sfacultywithprofessionalconservatorsworkingwith industrialheritage.Thiscollaborativeworkisleadingtonewproposalsseeking fundstosupportapost-docpositioninconservationscienceatMichigan TechnologicalUniversityandestablishedtheuniversityasaqualifiedconservation laboratoryinaregionoftheUnitedStateswherethenearestsimilarfacilityis600to 1,000milesaway. 2.1NationalNeed IndustrialHeritageincludes“traditionally-scaled”archaeologicalsitesandartifacts concernedwiththerecentpast,butalsoincludesengineeringlandmarks,historic andarchitecturalmonuments,andcollectionsofmaterialoftennicknamed“Big Stuff.”Therearegrowingnumbersofindustrialheritagemuseumsandsitesinthe UnitedStates,manyoperatedbylocalhistoricalsocieties,butincreasinglyalso operatedbystateandfederalagencies,includingmorethanadozenNational HistoricalParksandNationalHeritageAreas.Thisisagrowinginternational movementwithrootsinIndustrialArchaeology.Attheinternationallevel,UNESCO andICOMOScollaboratewithTheInternationalCommitteeforthePreservationof 5 theIndustrialHeritage(TICCIH)toincludesitesintheWorldHeritageList.Ofthe 702CulturalWorldHeritagesites,morethan5%areexemplarsofindustrial heritagelikecoalandironmines;steelandtextilemills;transportationnetworks; andthecommunitiesthatsupportedthem. Theseheritagesitespresentcomplexstabilizationandpreservation problems,particularlythoseassociatedwithiron,steel,andferrousmetalmaterials. Theobjectsrangefromhandtoolsandmachineparts,thetraditionalscalefor museumconservationprofessionals,topurpose-builtstructureslikeblastfurnaces, architecture,andinfrastructure(i.e.monuments).Unlikethearchaeologyof households,excavationsatworkplacesintheindustrialeraoftenproduceverylarge assemblagesofcorrodedferrousmetalartifactsthatoverwhelmrepositories. Traditionalconservationstrategiesforferrousmetals(desalinization,electrolytic reduction,chemicalorthermaldewatering,andsealing)areoftenunsatisfactory, overlyintrusive,slowandexpensive,orimpractical(Rodgers2004;Newman2002; Watson,Fell,andJones2008).Newmaterialsandprocesses,particularlysiliconebasedpolymersforobjects(Smith2003)andanti-corrosivepaintsandtransparent coatingsfortechnicalmonumentsandarchitecturehavebeenofferedaspotential improvements(Shashoua,TaubeandHolst2009;Conrads2008;Mottneretal. 2008;andolderworkbySeipelt,Pilz;andKiesenberg1998;Brüggerhoffetal.2008; Kiesenberg1997;SeipeltandBrüggerhoff1997). Professionalinterestsinindustrialheritagehaveexpandedwiththebasic economicdriversofthistypeofheritage:urbanrevitalization,post-industrial adaptivereuseofstructures,brownfieldsremediationandsuperfundprograms,etc. Bigbooststo“Technicalobjects”conservationand“Industrialmonument conservation,”spreadthrougheffortsliketheEU’screationoftheEuropeanRoute ofIndustrialHeritage,whichconnectedmuseumsandheritagesitesthroughthe network.ThishasspreadtoNorthAmericaastheinternationalinteresthas coalescedaroundthe“BigStuff”conference.Thisoccurredconcurrentwiththerise ofthe“curationcrisis”inSHPOapprovedcollectionsmanagementfacilitiesaround theUnitedStates.TheUnitedStatesfederalgovernmentalonecuratesmorethan60 millionarchaeologicalartifacts,figuresthatdonotincludeantiquesorobjectsheld bystate,local,andnot-for-profitinstitutionsinthecountry.1Anytreatmentthatcan savetimeandmoneybringingcollectionsintostatutorycompliancewillprovide tremendousfinancialbenefittothesystem. Museumsandcollectionsfacilitiesclearlyneedconservatorstrainedtowork withindustrialheritageandtheyneedmoreoptionsforconservationtreatments.As indicatedabove,manyindustrialheritagemuseumslackextensiveprofessionalstaff orfacilities,sostaffrequirelow-costconservationtreatmentsappropriatefortheir geographicandeconomicsituations.Inaddition,theusewear,gouges,grease,and corrosiononartifactsareoftenimportanttotellingthestoryofminework,for example,whichleadsprofessionalstodebatetraditionalcleaningandpaintingof metalartifactsandsurfaces.Giventheseissues,supercriticalandsubcriticalfluid 1Noreliableestimatesexistaboutthissituation.Someinformationcanbefound here:http://www.nps.gov/archeology/collections/repos_pr.htm. 6 treatmentswillundoubtedlyplayanimportantroleinfuturepreservationofthe industrialheritage. 2.2.IronandFerrousMetalsCorrosion “RustNeverSleeps”isasloganoftheRust-OleumCorporationandbecameauseful catch-phraseforaParksCanadaPublication(Ankersmitetal.2008)intendedto helpnon-professionalandvolunteerstaffatmuseumsandheritagesitesunderstand thecorrosionofironandferrousmetalobjects.Thisreportisnottheappropriate placeforafulldiscussionoftheoriginsofirontechnologyandthecharacterof ferrouscompounds,buttheformsofironandsteelthathumansfindusefulinour livesarefundamentallyunstable.Inambientenvironmentalconditions,ironand steelwillbegintodecaythroughelectrochemicalreactionwithwater,oxygen,and salts.Ferrousmetalartifactsrecoveredfromarchaeologicalsites,asaconsequence, arealwaysdecayed.Slowingorhaltingthatdecayisathornyproblemfor conservationprofessionals.DonnyL.Hamilton(1997)provideddetaileddiscussions ofmetalscorrosion,whichisbrieflysummarizedbelow(seealsoWatkinsonand Lewis2005;Navrotsky,Mazeina,andMajzlan2008).Varioustraditional conservationtreatmentscanalsobefoundinNorth(1987),Rodgers(1992,2004), Cronyn(1990). Oxidationisthemostcommonformofironcorrosion,anelectrochemical processduringwhichironatomslooseelectronsandbecomepositiveions.Electron flowisessentialforoxidation,asironironswillthenbondwithoxygen,hydroxyls, orothermoleculestoenteramorestableambientstate.Ironishighlyreactive becauseofitselectromotiveforce(EMF)anditdecaysintoalargenumberof corrosionproductsdependinguponitspost-manufacturestructureandthe environmentalandcontextualconditions.Anythingthatfacilitatesthemovementof electronsintheenvironment,suchassaltsinsolution,willfacilitatedecay.Decay canalsobebioelectrochemical,suchaswhenmicroorganismsinanaerobicoranoxic settingsrichinsulfates(likeseawater)reactwithirontoformIronSulfide.Iron oxidedecayproductsincludea“bewilderingarray”ofpolymorphs,includingatleast 20majortypesdiscussedintheliterature(CookandPeterson2005;Gonzálezetal 2004;Majzlan2008,1635;Matthiesen,Hilbert,andGregory2003;Navrotsky, Mazeina,andNeff2012;RefaitandGlenin1997;Régueretal2015): AnhydrousFerricOxides: Common: Alpha-phasehematite(α-Fe203)“BrownRust”moststableatambient conditions Gamma-phasemaghemite(γ-Fe203) Iron(II,III)Oxidea.k.a.magnetite“BlackRust”(Fe3O4) HydratedIronOxidea.k.a.“RedRust”(Fe203•2H20) 7 Figure1.AwroughtironmachineboltfromtheWestPointFoundrysitecuratedat MichiganTechnologicalUniversity.Thecorrosionvisiblehereistypicalofdecayof ferrousmetalsfromthatsite.Activedecayattheinterfacebetweenthecorrosion patinalayerandtheremainingironcoredestabilizestheadhesionofthecorrosion producttotheironcore.DelaminationsuchasthisresultswhenRHisaboveabout 20%.Photo:TimothyScarlett 8 Lesscommon: Epsilon-phaseironoxide(ε-Fe203) Beta-phasemagnetite(β-Fe203•Fe304) Iron(II)Oxide(FeO),Wüstite(Fe1-xO) Siderite(FeCO3) Chukanovite(Fe2(OH)2CO3) IronOxyhydroxides,HydratedIron(III)Oxide(FeOOH) Goethite(α-FeOOH)moststableatambientconditions Lepidocrocite(γ-FeOOH) Akaganéite(β-FeOOH) Hydratedforms,“YellowRust”(FeOOH•H20) IronHydroxides FerrousHydroxide(Fe(OH)2) Ferrihydrite(Fe(OH)3 Otherpolymorphs Cl-andS-products: Ferrouschloride(FeCl2) Ferrouschloridedihydrate(FeCl2•2H20) Ferrouschloridetetrahydrate(FeCl2•4H20) FerrousHydroxychlorideβ-Fe2(OH)3ClsometimescalledFerrous Hydroxysalt. Ferricchloride(FeCl3) Rozenite(Fe(S04)•4H20) Greigite(Fe3S4) Ammoniojarosite(NH4Fe3(S04)2(OH)6)andotherjarositecompounds. “GreenRust”amixed-valenceferrous(Fe+2)andferric(Fe+3)hydroxide andoxyhydroxideofvariableCl-1content.(North(1982:81) providesanexamplethatrangesfrom“4Fe(OH)•FeOClto2.17 Fe(OH)2•1.83FeO(OH)•FeOClwithachloridecontentof7.5% to8%byweight.”) Conservatorsareconcernedbythesedifferentoxidesofironbecausetheyallhave differentstructuresandvariousreactivityandstability.HematiteandGeothiteare mostlystableatambientconditions,wherethecorrosionlayerformsaprotective patinaonanobject.AkaganéiteandFerricChloridewillcontinuetoreactwiththe remainingironcoreattheinterfacewiththecorrosionlayer,convertingitintonew oxideorhydroxidecompounds,unlessinterruptedthroughaconservation intervention(Selwyn,Sirois,andArgyropoulos1999;CookandPeterson2005). Fromtheperspectiveofboththearchaeologist’sandconservator’s professionalethics,decayshouldideallybepreservedaspartoftheartifact.Decayis a“natural”partofthelifecycleofferrousmetalartifacts.Assuch,thecorrosion productcanbepartoftheuse-lifeofanartifactormayfossilizesurfaceorstructural details.Ongoingandactivecorrosionbecomesaproblembecausethenewelectron bondsleadtotheformationofdifferentmolecularstructures,whichcause consequentchangesinshapesofmoleculesandcrystalforms.Thesechanges deformobjectsbycausingswelling,delamination,blistering,flaking,andother 9 changesinshape/volume;changesincompressiveandtensilestrengthofthe material;shiftsincolor,textureandappearance;andsoon. Theethicalpracticeofbothconservatorsandarchaeologistscallfora minimalinterventionstrategy(Hamilton1999,6-7).Preferredmethodsinvolve stabilizing,consolidating,andpreservingartifacts,andthereforeminimalcleaningis preferredandirreversiblechemical,material,orstructuralalterationstoobjects shouldbeavoided.This“donoharm”perspectivemustbecompromisedforother needs,includingdestructiveinvestigativeanalyses,preparationandrestorationfor exhibition,financialpracticalities,conflictingsocialvalues,orlegalmandates. 2.3.TraditionalConservationPractices Bestpracticesfortheconservationofferrousmetalobjectshavebeenchanging,as conservatorsshiftawayfrommoreintrusivepractices.Becauseirondecaysso quicklyandtheeffectsofthatcorrosioncanbesodamaging,pastpracticeof conservatorshasbeentointervene.Inabasicsense,thesepracticesevolvedbefore professionalshadaclearunderstandingofthedifferentkindsofcorrosionproducts andthedifferentprocessesthatgoverntheirformation(Rodgers200471-104). Asmentionedabove,thekeytomostcorrosionisthepresenceofliquidor vaporwater,whichfacilitatesthemovementofelectrons,providesoxygenand hydroxylatoms,andeasilydissolvessaltsintoelectrolyticsolutions.Whencorroded ironseemsdrytothetouch,liquidwateroftenremainssealedunderneaththe corrosionlayers,trappedinporesandfissures,weaklybondedtomolecules,and evenadheredasathinfilmtheobject’ssurfaces.Conservatorshavethereforefelt theneedtoremovethecorrosionlayerfromtheobject,becausedoingsoallows themtoextractthewatertrappedattheinterface,extractsaltsorotherionsfrom thatsurface,andcreateandstabilizeanewpatinasurface.Historically,conservators haveaccomplishedthesetaskswithvariousmethods: Removalofcorrosionviamechanicalmechanism(abrasion,microbead abrasion,laserablation,hydrogenplasmaoxidation,etc.)orchemical mechanism(electrolysis,galvanic,etc.) Removalofsaltsbysoakingindistilledwaterorchemicalbath. Creationofpatinausingtannicacidorrelatedproducts. Sealingobjectstoprotectnewpatinausingwax,polyurethane,orother products. Whileconservatorshavegenerallyfollowedtheprojectionsof“donoharm” andminimalistintervention(Rodgers2004,12-16),theirneedtobethoroughand costeffectivewhenremovingthecorrosionlayerpushedprofessionalstouse electrolyticcleaningdespiteitsirreversibility.Sincemostsmallinstitutionssonot haveaccesstolaser,plasma,ormicrobeadabrasioncleaningsystems,electrolysisis commonasitrequiresonlysimpleequipmentandbasictraining.Theresultsofthis interventionhavebecomelesspopularincurrentprofessionalpractice,however, becausethetreatmentdestroysthesurfacecharacterofmaterialbyalteringits colorandtexture,platinganartifactwithnewmetalwhileexacerbatingpittingon castironanddelaminatingwroughtiron.Tannicorotheracidtreatmentsalso dramaticallydarkenobjectsandobscuresurfacedetails,whichisfurther exacerbatedbycoatsofpolyurethane,wax,orothersealants.Conservatorsarenow 10 movingawayfromthesetreatments(Wang2007).Finally,doingelectrolytic cleaningwellrequiresagreatdealoftimeandexpertise,particularlyforlarge objectscommonlyheldbyindustrialheritagemuseumsandfacilities.Professional conservatorshaveshiftedtoalightertouchstressingmechanicalcleaningover chemicalorelectrochemical(Newman2002,44-46),oftenfocusingonhow corrosioncanbecontrolledbycarefulmanagementoftheconditionsinwhich objectsarestored,particularlyhumidityandtemperature.Thoseworkingwith objectsfrommaritimesiteshowever,suchasshipwrecksandinundatedlandscapes, generallystilluseelectrolyticprocessingbecauseofproblemsspecifictosaltwater contamination(Watkinson2010,3320-3321;Rodgers2004,71-104). 2.4.TheChallengeofSalts Thisstudywasnotdesignedtoexaminetheproblemofchlorideandsaltsinartifact conservation.Inrecentyears,theterrestrialindustrialsitesstudiedbyMichigan TechnologicalUniversity’sarchaeologistshavebeenpartoftemperatefreshwater environmentswithlittlecontamination.Whileironartifactsareconservedinour lab,teammembersuseChlorideTestStripsforrepeatedtestingofthedeionized waterandelectrolyticbathsolutionsinwhichartifactssoak.Artifactsfromsiteslike theCliffMinehavenotyetexhibiteddetectiblelevelsofchloridecontamination. Thatsaid,theproblemofsaltsmustbereviewedherebecausechloride contaminationanditsroleincorrosioniscriticaltotheconservationprocesses discussedinthisreport.Supercriticalandsubcriticalfluidtreatmentsmaynow finallyhelpresolvechallengesofchloride“washing”inarapidbatchprocesses(see Section4.cbelow).Conservatorshavelongrecognizedtheexpenseandtime demandsofextractingchlorides,forexample,experimentingwithbatch-styleheat treatments(NorthandPearson1977).Butwhilebatchtreatmentslikeheattreating canbeshowntoeliminatechloridecontamination,theyalsoalteredthe metallurgicalstructureofartifactsandthuswereconsideredunacceptablesolutions totheproblem. Chloridesaredestructivetoironandtheirremovalwhenpresentmustbea partofanyconservationplan.Theseionsfacilitateongoingdecaywhentheyare trappedattheinterfacebetweencorrosionnodulesandtheremainingironbody andtheycanalsobecomeincorporatedintomineralizations(Wang2007).Once mineralizedintoakaganéite,forexample,thechloridesbecomeinsolubleinwater andarenearlyimpossibletoremovewithouthighlycausticchemicaltreatments (CookandPeterson2005;deViviésetal2007).Akaganéite(β-FeO(OH))isa “chloride-hostingironoxyhydroxide”,andthechloridesheldbyitareamongthe mostdifficulttoremovewithoutradicalintervention(Näsänen,González-Pereyra, andCretté2011). Theremovalofchloridesiscurrentlyaslowprocesswhereartifactsare soakedinabathofdeionizedwater.Duringthisbath,whichmaylastweeks, months,orevenyearsforlargeobjects,thechloridescontinuallydiffuseintothe waterthroughosmosis.Whilethissoakingbathcouldbeabatchprocessforgroups ofartifacts,suchtreatmentpreventsdirectattributionofchloridelevelsinsolution toindividualobjects.Thediffusionischaoticbuthasbeenmodeled(Selwyn, McKinnon,andArgyropoulos2001)andcanbegenerallycharacterizedasatwo 11 stageprocess,relativelyrapidatfirstandthenmuchmoreslowlyinthesecond stageprocess(WeizhenandChunchun2005),unlessthebathisrefreshedregularly. Thisprocesscanbeacceleratedbytheuseoflithiumhydroxide,sodiumsulphite, sodiumsydroxide,sodiumcarbonate,oraqueous1,2-diaminoethane (ethylenediamine,EN)solutionsinsteadofpuredeionizedwater,butalltheseare causticsolutions.Someofthesechemicalspresenthealthandsafetyrisksforlab staffandareburdensomeforwastedisposal(Gonzálezetal2004,Näsänen, González-Pereyra,andCretté2011,SelwynandArgyropoulos2005).Higherratesof desalinationcanalsobeachievedthroughtheapplicationofpulsatingcurrentinan electrolytebath(Dalard,Gourbeyre,andDegrigny2002;Liu,Li,andWu2008). Intryingtomitigateforchloridesandothercorrosionprocesses, conservationscientistshavetriedothermethodstoslowreactions.Theyhavemade greatprogressidentifyingdifferentcorrosionproductsandmodelingtheirevolution betweenvariousphasesandintoalternatecompounds,overtimeandundervarious conditions(Neff2012;Neffetal2005;Navrotsky,Mazeina,andMajzlan2008).With thesenewmodels,whichoftendifferentiatehowmaterialschemiabsorbor physisorbatmosphericmoisturetocreatenewelectrolyte,conservatorsknowwhy differentcorrosionproductsarestableorbecomeactiveincertainconditions.No matterwhattreatmentsareusedtostabilizeironartifacts,forexample,theyshould laterbestoredatorbelow12%relativehumidity(RH).At15%RH,akaganéite beginscorrodingiron,withincreasingRHproducingafastercorrosionrate.Above 20%RH,ferrouschloridetetrahydrate(FeCl2•4H20)startstoformandaddtothe overallcorrosionrate.At25%andaboveRH,therateofdecayincreases dramaticallyforalltypesofreactions(WatkinsonandLewis2005).Manyindustrial heritagefacilitiesthatholdartifactcollectionsdonothavecuratorialstoragethat meetsprofessionalstandardsandcannotaffordtobuildfacilitieswithoperational HVACthatcanholdRHcontinuallyatsuchlowlevels.Inmanycases,decaywill resumeafterconservationandsealingandironmustbemonitoredcloselyfor ongoingdecay(c.f.Pingitore2015). 2.5.SupercriticalandSubcriticalFluidTechniques Professionalsarepushingtodevelopnewtechniquesofconservationforferrous metalsthatcanextractwater;removechlorides,salts,andotherharmfulions; developthinfilmcoatingstosealsurfacesagainstreabsorbtionwithoutdetracting fromsurfacedetail;arereversible;andwhicharefast,longlasting,andtherefore costeffective.SupercriticalandSubcriticalFluidtechniquesareperhapsthemost promisingofallthoseindevelopment.Whilethetechniqueenteredprofessional practicemorethantwentyyearsago(KayeandCole-Hamilton1994),high-pressure treatmentshaveattractedmoreinterestinthepastdecade. Supercriticalandsubcriticalfluidextractions(SFE)arewidelyusedin industrialprocesses,includingdecaffeinatingcoffeebeans.J.Memet(2008) explainedthatconservatorsfirstbecameawareofsupercriticalandsubcriticalfluid treatmentsfromFrenchindustrialapplicationsforcleaningsheetmetalsand manufacturingpharmaceuticals.WhiletheindustriesstartedapplyingSC-CO2 extractioninthe1970stodecaffinatecoffeebeans,thetechniqueisnowverywidely usedtoextract,separate,andpurifynaturalandsyntheticchemicals;cleanclothing 12 andprecisionmachinery;synthesizeandprocesspolymers;andapplyawide varietyofcoatings(Crettéetal2012,3).Mostrecently,Roweetal.(2013)applied SC-CO2extractionasanon-destructivemethodforremovingcontaminatingorganic residuesfrommummifiedhumanremainspreparedforAMSdating,replacingharsh acidtreatments.Thesetechniquesinvolveusingafluidasasolvent,butby controllingtemperatureandpressuresothatthefluidentersasub-orsupercritical phaseand,inthelatter,thefluidisnolongeraliquidoragas(Figure2).Inthis phase,fluidsexhibitpropertiesofhighdiffusivity,lowdensity,lowviscosity,and lowsurfacetension.Matterinasupercriticalphase2caneffuseintoanothersolidas agaswhileatthesametimeactingasaliquidsolvent.Thelackofsurfacetension meansnobehaviortointerrupteffusingmovement.Usingasupercriticalfluidlike carbondioxideasasolventthenallowsthefluidtoeffusethroughasolidwhereit candissolvevolatile(andsomenonvolatile)liquidsfromexteriorandinterior surfacesofporousmaterials.Aspressureisreleased,theCO2entersintoagasphase andtheextractedcompoundsareevacuatedfromthepressurechamberalongwith thegas. Supercriticalfluidextractionisapowerfultoolinindustry,wheretechnicians cangenerally“tune”theprocesstocontrolwhichelement(s)areextractedfroma complexsample.Laboratorieswillcontroltemperature,pressure,flowrate,and processingtimeinordertoadjusttheextractionprocess.CarbonDioxideisthemost commonsupercriticalfluidusedinindustry,followedbywaterasanotherpopular choice.Thesupercriticalprocessallowsindustrialapplicationstoreplacecaustic solventsolutionswithmorebenignfluidsusedathighpressure. SupercriticalFluidExtraction(SFE)hasbeenusedwithcarbondioxidefluid (SC-CO2)bysmallgroupsinconservationscience.Weinitiallydesignedour experimentsbaseduponthestudybyEricSchindelholz(2007),undertakenwhen hewasattheNationalParkService’sHarpersFerryCenter.Thatstudywasbased uponthepioneeringworkbyateamattheUniversityofSt.Andrews(Kayeand Cole-Hamilton1994,1998;Kaye,Cole-HamiltonandMorphet,2000).Since beginningourproof-of-conceptstudy,wealsofoundthepublicationsbythe conservationgroupatClemsonUniversity’sWarrenLaschConservationCenterwho haveappliedsubcriticalprocessesinworkonthesubmarineCSSH.L.Hunley(see citedpublicationsbyNäsänen,González-Pereyra,Cretté,Mardikian,Drews,Bayle andothers).TheyarenowcollaboratingwiththeFrenchconservationfirmA-Corros (deViviés2007,Memet2008,andNeff2012).AteamworkingontheUSSMonitor hasalsorunSC-CO2experiments(CookandPeterson2005). 2Allmattercanmovebetweenvariousphases,thefundamentalphasesaregas, liquid,solid,andplasma.Amaterialmovesbetweendifferentphasesasconditions oftemperatureandpressurechange.Sowhilewatershiftsfromaliquidtoasolidat 32°F/0°C,whenat1atmosphereofpressure,ifpressureweretoincrease,water willremainintheliquidphaseatthattemperature.Carbondioxideisasolidat109.3°For-78.5°Cwhileat1atmosphere,aphasecommonlyknownasdryice (Figures2and3).TheCO2willbegintosublimateintogasasitwarmsup,unlessthe pressureisincreasedproportionallytoforceitintotheliquidphase(orevenback intothesolidphase). 13 Figure2.Pressure-TemperaturePhaseDiagramshowingthepointatwhichcarbon dioxidecansimultaneouslyexistasaliquid,gas,andsolid(the“TriplePoint”)and theareawhereitenterssupercriticalphase,abovecriticaltemperatureof31°C (≈88°F,≈300°K)andcriticalpressureof73atmospheres(≈74bars)."Carbon dioxidepressure-temperaturephasediagram"byBenFinneyandMarkJacobs. LicensedunderCC0viaCommons- https://commons.wikimedia.org/wiki/File:Carbon_dioxide_pressuretemperature_phase_diagram.svg#/media/File:Carbon_dioxide_pressuretemperature_phase_diagram.svg 14 Figure3.Ageneralizedpressure-temperaturephasediagram,illustratingthe relationshipbetweentripleandcriticalpoints,howthefreezingpointcanvarywith pressure(representedbythesolidgreenline),howtheboilingpointcanvarywith pressure(representedbytheblueline),andthesublimation/depositionboundary (representedbytheredline).Some“non-compressible”liquidsexhibitoddfreezing behavior,suchaswater,indicatedherebythedottedgreenline."Phase-diag2"by Matthieumarechal.LicensedunderCCBY-SA3.0viaCommons- https://commons.wikimedia.org/wiki/File:Phase-diag2.svg#/media/File:Phasediag2.svg 15 MostconservationexperimentsthusfarhavefocuseduponusingSC-CO2to treatorganicmaterials,particularlywoodandcork.Morerecentlyteamshavetried toapplysuper-andsubcriticaltreatmentstoiron,primarilywiththegoalof chlorideextractionfrommaritimeremains(thesewillbediscussedfurtherin Section4dbelow).ThisstudyexaminedthequestionofhowSC-CO2couldbeusedto establishabatch-treatmentprocesstodewater,consolidate,andimpregnateand coatcorrodedironwithpolymersealant. 3.Methodsand/ormaterials Drs.ScarlettandCanebarecruitedateamofstudents,includingundergraduates fromSocialSciencesandMaterialsScienceandEngineering,alongwithagraduate studentfromChemicalEngineering.Theteamdesignedandranaseriesof experimentstoassesstheappropriatenessandeffectivenessofSC-CO2conservation treatmentsforironandmeasurethepotentiallifespan.SupervisedbyDrs.Scarlett andCaneba,thestudentswerealsoassistedininstrumentworkbyGeraldAnzalone, OwenMills,andEdwardLaitilaintheDepartmentofMaterialsScienceand Engineering. ShubhamBaroleassembledtheSCFextractionsystemequipment,illustratedin Figure3.ThesyringepumppressurizedCO2intothec.350ccstainlesssteel“bomb.” Thebombisaboutthesizeandshapeofa12ozsodacan(ontheleftsideofthe illustration).Thebombwasequippedwithaninletvalve,apressuregage,anda thermocoupletomeasureinternaltemperature.Thebombwasalsowrappedwith electricheatingstripsandsatinachillerthatallowedfortemperatureregulation. Thepumpcontrollerallowedforaprogrammedrateofpressurizationandwould thenholdthemaximumpressureuntiltheextractioncyclewascomplete. 16 Figure4.DiagramoftheSCFextractionsystemequipmentassembledinMichigan TechnologicalUniversity’sCenterforEnvironmentallyBenignFunctionalMaterials lab.Credit:ShubhamBarole/MichiganTech. 17 Figure5.ShubhamBarolemonitorsthebombpressureintheCEBFM.Photo:Eric Pomber. 18 Duringoperationofallthetrials,theCO2syringepumpfilledovernight, buildingpressure.ThesyringetheninjectedthesupercriticalCO2fluidintothe bombwithin1-5minutes,rapidlyraisingthepressureinthechamberto950-1000 Pound-ForceperSquareInch(about68ATMor69Bar).Thebombwasleftatpeak pressurefor12-24hourstoallowforeffusionofCO2intosamplesanddiffusionof waterintoCO2SCF.Thebombtemperaturestartedabout23°Candpeakedandheld at60°Covernight.Researchersthenreleasedpressureinthebomb,startingslowly andthenincreasingtherateaspressuredroppedinthebomb.Thepressure droppedrelativelyrapidly,usuallyinabout1minute.Thisdecompressionisvery rapidcomparedtothoseusedincomparativestudies(Teshirogietal.2002).The rapidpaceencouragedthequickevacuationofCO2asitshiftedtogasphase, openingporeandfissurestructures,andcarryingdissolvedmoistureandother compoundsoutofthesampleandintothereleasedgas.Therationaleforthese proceduresisdiscussedbelow. Beforeinitiatingtheformalstudy,theteamrananumberoftrialswiththe injectorsysteminordertofamiliarizethemselveswithitsoperationandassessthe effectsoftheprocessoncorrodediron.Itquicklybecameclearthattheferrous metalsamples,nomatterthestateoftheirdecay,weremuchmoreresistanttothe shrinkingorwarpingeffectsobservedinwoodsubjectedtothesametreatments.In allcases,therewerenonoticeablechangestothesamplesaftertheyhadbeenrun throughSC-CO2extraction.Theteamthereforedecidedtodroptheirplansfor digitalscansofthetestsamplesbecausethedeformationanalysiswouldnothave beenuseful.Instead,theteamshiftedefforttoextendtheirexperimentsinto polymerselectionandthelong-termstabilityofpolymersealants. Theteamintendedthefirstsetofsamplestoassesstheabilityofthesystem toextractwaterfromthesamplesandopentheporesandcracks.Afterthosetrials werecompleteandSEMimaginghadbeendone,theteamranaseriesof experimentstoseeifSC-CO2couldbeusedtoeffuseapolymerthroughoutthe samples,asbothastructuralconsolidantandasealanttocreateamoisturebarrier againstrehydrationandrenewedcorrosionprocesses.Duringthesetrials,theteam experimentedwithdifferentpolymers,examiningtheeffectivenessandsurface appearanceoftwomaintreatments,Acryloid/ParaloidTMB-72andPolyurethane. Theteamselectedthesepolymersbecauseconservatorstrustthemforapplication tometalsusingtraditionaltechniques,sousingthemwouldallowtheteamtofocus ontheapplicationofSC-CO2.Followingthosesoakingtestsandtheassessmentof theSC-CO2impregnations,however,theteamdesignedsimulationstogetanideaof theexpectedlifespanofvariouspolymersealantsthatmightbeusedinsupercritical conservation. AcryloidTMB-72(alsocalledParaloidTM,particularlyinEurope)isethyl methacrylate,adurableandnon-yellowingacrylicco-polymer,commonlyusedin conservationsciences.Atvariousconcentrations,AcryloidTMisusedasaconsolidant forpaintings(1%-5%),tostabilizewood(5%-20%),andasanadhesive(50%+)for manymaterials.B-72issolubleinacetone,tolueneandisopranol.Many conservationlaboratoriespreferthispolymerforawidearrayofapplications becauseitisresistanttodiscoloration(evenathightemperatures),isverydurable, isresistantto“water,alcohol,alkalis,acid,mineraloil,vegetableoils,andgrease” 19 (Hamilton2010,12).Itisalsoreversiblebecauseitremainssolubleoverlong periods,probably100to200years,whilealsoretainingconsiderableflexibilityover time(DavidsonandBrown2012,99-100). Polyurethane(inthiscasebyMinwax)isathermoplasticpolymerdilutedin mineralspiritssolvent(48%-50%wt.).Variouspolyurethanemixturesareusedin ironconservationforsealingandprotectingcleanedmetals,generallywhenobjects aretoolargetobeimmersedinandsealedbywaxblends.Polyurethaneisapplied bybrushandriesquicklyintoaclear,tough,andflexiblecoating.Thedriedcoating ishighlyresistantto“moisture,saltwater,acids,alkalis,abrasions,andweathering” (Hamilton2010,5-6).Coatingscanberemovedwitharomaticandchlorinated solvents,suchastolueneorethylenedichloride,althoughcompleteremovalcanbe difficult. AftersoakingtestsamplesinpolyurethaneandAcryloid/ParaloidTMB72, formulatedatdifferentweights,theteamselectedAcryloid/ParaloidTMat10% weightsolutioninacetonefortheirtests.Theteamthenchoseartifactsfortesting thatwouldfitintothec.350ccbombchamber.Theyalsoselectedobjectsthatthey couldthencrackandexamineincrosssection,settingonagroupofnailsofvaried manufactureandasmallcastironbar.Thesampleswereruninbatchesduringeach cycleoftheinjectorsystem,wheretheywereplacedtogetherintoaglassbeaker andthensetwithinthebombchamber.Afteraparticulartreatment,researchers fracturedthesamplesbyimmersingtheminliquidnitrogenandthencuttingthem withahammerandchiseluponananvil.Aftercutting,oneportionofthesample wasretainedforanalysisandtheother(larger)portionwasreturnedforthenext stepintesting. Eightsamples(Table1.a)wereinitiallyselected,includingfourcutnailsand fourwroughtnailsfromthesamedepositionalcontext.Oneofeachnailtypewas retainedasanuntreatedcontrolsample(sampleset“a”).Thensixremaining sampleswererunthroughaSC-CO2extractioncycletodewatertheobjects,andone ofeachnailtypewasretainedafterdryingwithnopolymertreatment(sampleset “b”).OneofeachnailtypewasreturnedtothebombtobeimpregnatedwithB72in theacetonesolutionduringSC-CO2treatment(sampleset“c”).Thefinaltwo samplesweresoakedfor24hoursinthesamepolymersolutionimmediatelyafter drying(sampleset“d”).Examplesfromsetscanddwerecracked,inthesame mannerdescribedabove,inordertoexaminethecrosssection. 20 Table1:ListofSamples,includingonlythosefromformaltrials. a.MainTestSampleList(CliffMine,KeweenawCounty,Michigan): Sample# Material/Object Treatment Detail ESS001a WroughtIronNail untreated ESS001b WroughtIronNail SC-CO2dryonly. ESS001c WroughtIronNail SC-CO2dry,SCimpreg. 10%wt.B72inAcetone ESS001d WroughtIronNail SC-CO2dry,24hr.soak 10%wt.B72inAcetone ESS002a CutIronNail Untreated ESS002b CutIronNail SC-CO2dryonly ESS002c CutIronNail SC-CO2dry,SCimpreg. 10%wt.B72inAcetone ESS002d CutIronNail SC-CO2dry,24hr.soak 10%wt.B72inAcetone ESS003 Wrt.IronSpike SC-CO2dry,SCimpreg. 10%wt.B72inAcetone ESS004 CastIronRod SC-CO2dry,SCimpreg. 10%wt.B72inAcetone AllofthemaintestsampleswerefromtheCliffMineArchaeologicalProject collection(StampMillComplex,QuadA,Level2,Bag23/174). b.ArchiveSamples(WestPointFoundry,ColdSpring,NewYork): 04-03-9B-9Box440 WroughtIronBolt,SC-CO2dry,24hr.soakin10%wt. B72inAcetone. 04-04-04F50 WroughtIronBoltw/fusedWasher.SC-CO2dry,SC Impreg.Using10%wt.B72inAcetone,withCutnail. 21 Figure6.SamplesESS003andESS004,afterchillinginliquidnitrogen,cracking (A),andplacementinthebomb(B)priortoSCFtreatment.PhotosbyStephanie Tankersley. 3.1SC-CO2Extraction SampleswereselectedfromsurplusartifactsfromtheCliffMinesite(20KE53), includingwroughtandcutnailsandcastironsamplesfromtheexcavationofthe 1850-1869StampMillComplex.Thesampleswerechosentoestablishacross sectionofirontypesandproductionprocesses,includingnailsmadefromiron rolledintoplatesandcutintoshapeandthosethathadbeenhandwrought,along withotherobjectsthathadbeenmanufacturedbycasting.Allsampleshadbeen catalogedfollowingfieldworkandculledfrompermanentcollection.Thelab maintainsacollectionoftheseartifactsforuseasexpendableexperimentalsamples. Theteamraninitialtrialswithvarioussmall,corrodedsamples,mostof whichwereintendedtoassesstheeffectoftheSC-CO2treatmentonthecorroded ironstructuresothattheycoulddesignexperimentsandassessmentsofthe technique’sabilitytodewaterandthensealcorrodedartifacts.AllSC-CO2extraction includedseveralsamplesinsidethebombprocessedinsmallbatches.Groupsof sampleswereplacedintoasmallglassbeakerthatwasthensealedinsidethebomb fortreatment.Thisallowedthebeakertocatchanylooseflakesornodules corrosionandholdliquidsolutions. 22 Thesamplesshowednosignsofcracking,warping,delaminating,orany otherchangesinshape,regardlessoftheextentofcorrosion,evenwithrapid decompression.Thebombchambercontainednoloosegrainsorflakesof delaminatedcorrosionmaterial.Asaconsequenceofthis,theteamdecidedthatthe photogrammetricor3DlaserscanningdonebySchindelholz(2007)was unnecessary.Theironsamples,evenwhencorrodedintoironoxides,wererobust enoughthatwarpingduetopressurechangeswouldbenegligibleduringthisstudy. 3.1.1AssessmentofExtractionwithESM Inordertoassessthemicroscopiceffectsofextraction,twosamples(oneSC-CO2 treatedandoneuntreated)werefrozenwithliquidnitrogen,thencrackedtoexpose thecrosssectionforSEManalysis.MountedsampleswereexaminedwithanFEI PhilipsXL40EnvironmentalScanningMicroscopeinaLowVacMode,equipped withanEDAXenergydispersivex-rayanalyzersystem(EDS).Inthisfirststudy,the examinationwasonlytomakeaqualitativeassessmentofanyeffectstheSC-CO2 extractionupontheironsamplesatincreasingdepthsbelowthesurface. WhencomparingSEMviewsofanuntreatedsample(ESS-002A)witha samplethatwassupercriticallydried(ESS-002C,beforeimpregnation),the supercriticaltreatmentappearstohaveopenedmoreporesandexhibitedcleaner cracksthantheuntreatedsample(Figure7).FromthisweexpectthatSC-CO2 extractedsampleswillhavemoresurfaceareaforthepolymertopenetrate,embed, andadhere. 23 Figure7.SixbackscatterSEMimagesoftwocorrodedironnailsincrosssection, showingfissures,pores,andcorrosionstructures.A-Carefromanuntreatedsample (ESS-002A).D-FarefromasamplethatwasrunthroughanSC-CO2extraction(ESS002C).Thequalitativeanalysisofthesesamplesshowedthatthepost-extraction sampleexhibited“cleaner”and“moreopen”surfacesthatindicategreaterpotential fordiffusionoreffusionbypolymerforconsolidationandsealing.Backscatter electronimageswereacquiredusinganFEIXL40EnvironmentalScanningElectron Microscope(ESEM)equippedwithanEDAXenergydispersivex-rayanalyzer system(EDS).TheESEMwasoperatinginlowvacuummodeatapressureof0.3 Torrwatervapor.Acceleratingvoltagewas15kVataworkingdistanceof10mm. Credit:GeraldAnzaloneandStephanieTankersley,MichiganTechnological University. 24 3.2.PolymerImpregnation WhenitbecameclearthatSC-CO2extractionremovedwaterandothervolatilesin samples,leavingtheporesopen,theteambegantoexperimentwithimpregnations ofpolymersassealantsthatwouldcreateaneffectivemoisturebarrier.Theteam reviewedpolymersforthepurpose,butasthiswassuchapreliminarystudy,they optedforknownandtrustedconservationtreatments,including Acryloid/ParaloidTMB-72andPolyurethane. Theteamconductedexperimentsinwhichtheyleftsomecontrolsamples untreated,thesoakedsamplesineachpolymer,andthentheyranonesetof samplesthroughaSC-CO2cyclewherethenailssatinsolutionwithinthebomb.The teamdidnotsealuntreatednails,sincesuchtreatmentiswellknowntoexacerbate corrosion. 3.2.1Assessment:Scanningvs.SEMEBSImaging SEMSecondaryImagingcouldnotspecificallyidentifyanypolymerinthesamples withoutaddingsometypeoftracerdyetotheacetonesolution.TheSEM BackscatterImagingdidrevealpolymer,however,whichispicturedinFigure8. Brightestpartsofimagesaremostdense(iron),corrosionandslagaregrey,andthe polymerappearsasverydarkspots.TheSEMconfirmedtheseattributionsby examiningtheelementalcompositionofthedifferentmaterials.Themetalwas primarilyiron,phosphorousandsilicon.Slaghadhighsiliconcontent,butlessiron. Thetreatedsamplealsohasverydarkspotsthatcontainchlorine,potassium, calcium,andsilicon(Acryloid/ParaloidTMB-72). Thepenetrationwascomplete,reachingseveralhundredmicronsintothe sample.Precisemeasurementwasnotpossiblebecausethecrackingmethodusedto preparethesamplesmayhavedamagedthembyshatteringthepolymer.Infuture studies,theteamwilladoptmoreefficientandquantitativetechniquesfor measuringthepolymerpenetrationintosamples.Quantitativecalculationscouldbe possibleifweaddatracerordyetothepolymersolutionusingtwopossible methods.Inordertoeffectivelyuseopticalmicroscopy,acompatiblefluorescent staincouldbeaddedtothepolymerandadifferentfluorescentstainintheslide epoxy.Onecouldthenuseepifluorescentilluminationforopticalmicroscopicvoid analysisandquantifytheareaofpolymerfilledporesandcracksvs.thosethatwere filledbyepoxybecausetheyremainedemptyvoidsfollowingSC-CO2treatment.This techniquewouldhavetheaddedadvantageofcuttingandpolishingsamples stabilizedinepoxy,whichwouldreducetheshattereffectofthecrackingtechnique usedinthisstudy.WecouldalternatelycontinuetouseSEMEBSifauniquetracer wereaddedtothepolymer,suchasvaporstainlikeRutheniumTetroxide(RuO4). Thatwouldallowmeasurementofthatisotopeoverthecrosssectionofthesample, includingacontinuousreadingindicatingthedropoffofRutheniumasthebeam movedtowardthecenterofthesample’scrosssection. 25 Figure8.TwoSEMbackscatterImagesofsampleESS002C,afterSC-CO2Extraction andsubsequentSC-CO2impregnationwithAcryloid/ParaloidTMB-72(10%solution inacetone).Thebrightestmaterialinthebackscatterimagesareiron(“Fe”,orange arrows),whilecorrosionandslagappeardarkergrey(“C”,greenarrows).The polymerappearsasverydarkspots(“P”,bluearrows)thathavecompositionsof chlorine,potassium,calciumandsilicon.Polymerwasobservedfillingvoidsdeep intothesample,surpassing300micronsindepth.Backscatterelectronimageswere acquiredusinganFEIXL40EnvironmentalScanningElectronMicroscope(ESEM) equippedwithanEDAXenergydispersivex-rayanalyzersystem(EDS).TheESEM wasoperatinginlowvacuummodeatapressureof0.3Torrwatervapor. Acceleratingvoltagewas15kVataworkingdistanceof10mm.Theseconditions permittedobservationofthespecimenswithoutcoatingsoastomaximizethe chanceofdetectingpolymer.Theseimagesofwroughtironsampleswerecoated withplatinum-palladium.Credit:GeraldAnzaloneandStephanieTankersley, MichiganTechnologicalUniversity. 26 3.3Assessment:Weathering ThetreatmentoutcomeleftobjectswithaverythinfilmofAcryloid/ParaloidTMB72. Thissurfacecoatwasthinandgenerallydidnotdistractfromaestheticeffectofthe testedobjects,consideringtexture,color,andfinish.Thiscoastingcouldprobablybe thickerwithnolosstotheseoutcomes,sofutureexperimentswillhavetoadd comparativetrialswith20%and30%solutions,orperhapsuseabrush-appliedtop coatoveranimpregnatedsampletoassesschanges.Astheresearchteam consideredtheconditionsofstorageanddisplayofobjectsatlocalheritagesitesand museums,theydecidedthatsomeadditionaltestingofthecoatingswaswarranted. Industrialheritage’srustyobjectsareoftendisplayedinsmall,community-ownedor operatedmuseumslikelocalhistoricalsocieties.Asaresult,ironobjectsareoften storedandexhibitedintheopen,evenoutdoors.Thisraisesconcernsabouthowthe polymertreatmentswouldreactordegradewhenexposedtosunlightforlong periods. Becauseofconcernforpolymerweatheringanddegradationduetosolar exposure,theteamtestedeightsamplestreatedwithAcryloid/ParaloidTMB72and Polyurethanetoseehowtheywouldageifobjectswiththesetreatmentswere storedinamannerthatexposedthemtodirectorfilteredsunlight.Amongtheeight steelwashersprepared,twoeachweresoakedin10%Acryloid/ParaloidTMB72, 20%Acryloid/ParaloidTMB-72,10%polyurethane.Oncedry,thesampleswerethen cured4hourswithaDymaxBlueWave200UVLightCuringSystem.Thecoated washerswerephotographedat2hourand4hourmarksduringtesting.Dymaxstaff estimatedthatUVexposureinNewEnglandonasunnysummerdaycouldbe around3mW/cm2,orabout0.3mW/cm2perhourofdaylight.TheBlueWave200 providesabout20,000mW/cm2perhour3.Eachhourofexposureunderthelampis roughlyequivalentto6,667days,orabout18yearsofUVexposure.Thepolymers werephotographedafter2and4hoursofexposure,simulatingapproximately36 and72yearsrespectively.Whilethepolyurethanesamplesyellowedduringtesting, theAcryloid/ParaloidTMB72showednosignificantchangesincolor.Theteam exposedsomesamplestreatedwithB72for24hourswithoutsignificant discoloration.Fromthesetests,weconcludedthatUVexposurefromopenstorage nearwindowswillnotappreciablydegradethevisualeffectofthe Acryloid/ParaloidTMB72coating. Becausemanycorrodedferrousmetalshavedarksurfaces(“black”and “brown”rusts),anydegradationofthepolymerswouldnotadverselyeffectthe aestheticappearanceoftreatedartifacts.Thoseobjectswithbrightlycoloredrust, “Yellow”and“Red”rusts,aregenerallyhydratedrusts.Thepolymercoatingdarkens thesesurfacesslightly,butanysealerwillhavethiseffect.Itisworthnotingthatthe slightdiscoloringinthesecasescomesnowherenearthedarkeningeffectoftannic acidtreatmentscommonlyusedtocreatestablepatinaonferrousmetals.TheSCCO2processwilldehydratethesestructures,however,whichwillalsochangecolor insomesituations.Thisisdiscussedfurtherbelow,butmoresystematictestsare 3DymaxstaffdonotrecommendusingtheBlueWave200forweatheringtesting becausethisequipmentisdesignedforusecuringfunctionalpolymers. 27 necessaryusingthesespecificcorrosionproductsinordertoassessthispotential problem. Figure9.SteelwasherscoatedwithParaloidTMB72(left)andPolyurethane(right) after4hoursexposurewithaDymaxBlueWave200UVLightCuringSystem.The PolyurethaneshowssignificantdiscolorationcomparedwiththeParaloidTM. 3.4ComparativeTraditionalConservationPractices Concurrentwiththeexplorationofnoveltechniquestodewater,consolidate,and sealferrousmetalobjectswithSC-CO2treatment,studentresearchersalsoapplied establishedconservationtechniquestoarchaeologicalartifacts(Table2).Team membersconservedtwentydifferentobjectsusingamixtureoftechniquesranging fromsoakingforchlorideextraction,dewateringthroughacetonebath,electrolytic removalofcorrosionproducts,tannicacidtreatmentforpatina,andsealingwith B72orarchivalwaxblends.Thegeneralpracticeduringthesetreatmentswas describedinDeeganandScarlett(2008)andisnotrepeatedhereindetail.These projectsservedtoprovidestudentswithexperienceintechnicalpracticethatthey couldusewhenevaluatingtheeffectiveness,usefulness,andethicalimplicationsof theirexperimentaloutcomeswithSC-CO2. 28 Table2.Traditionalconservationplansexecutedduringtheproject. Object Provenience Collection Description Information Horseshoewith 38S14W,Feature27, DavenportPotterysite,Parowan, intactnails Level15,bag153 Utah,UtahPotteryProjectCollection Brassshell 44S16W,Level2,Bag DavenportPotterysite,Parowan, casing 203 Utah,UtahPotteryProjectCollection CuffLink 38S14W,Level22, DavenportPotterysite,Parowan, Bag203 Utah,UtahPotteryProjectCollection Brassshell 38S14W,Level19, DavenportPotterysite,Parowan, casing Bag175 Utah,UtahPotteryProjectCollection Smallbronzepin 38S14W,Feature27, DavenportPotterysite,Parowan, orpeg Level9,Bag125 Utah,UtahPotteryProjectCollection Castiron 38S14W,Feature27, DavenportPotterysite,Parowan, shotgunshell Level20,Bag191 Utah,UtahPotteryProjectCollection crimper Castironbell39S12W,Level1,Bag DavenportPotterysite,Parowan, shapedobject 208 Utah,UtahPotteryProjectCollection Castironlatch 28S14W,Level18, DavenportPotterysite,Parowan, assembly Bag173 Utah,UtahPotteryProjectCollection Hole-in-topiron 38S14W,Feature27, DavenportPotterysite,Parowan, canfragment Level17,Bag163 Utah,UtahPotteryProjectCollection Fragmentsiron 38S14W,Level18, DavenportPotterysite,Parowan, canwithlid Bag173-2 Utah,UtahPotteryProjectCollection Wroughtiron 38S18W,Feature28, DavenportPotterysite,Parowan, cylinderandpin Level2,Bag137 Utah,UtahPotteryProjectCollection Castiron 07172013-01 LakeManganeseRavine,Keweenaw industrialjack County,Michigan Wroughtiron QuadD,Level5,Bag CliftonInteryard,CliffMine hook 38. ArchaeologicalProjectCollection. CastIronstove QuadE,Level6,Bag CliftonInteryard,CliffMine fragment 206 ArchaeologicalProjectCollection. Castironstove QuadA,Level6,Bag CliftonInteryard,CliffMine burnercover 37 ArchaeologicalProjectCollection. Wroughtiron Bag120 CliftonInteryard,CliffMine compositechain ArchaeologicalProjectCollection. Ironhinge TrenchA,Level1+S, CliftonInteryard,CliffMine QuadIV,Bag4 ArchaeologicalProjectCollection. Smalliron TrenchA,Level2, CliftonInteryard,CliffMine padlock QuadIV,Bag83 ArchaeologicalProjectCollection. Ironstamp SM101.T12,Level2. CliffMineStampMill,CliffMine mortarscreen ArchaeologicalProjectCollection. Largecastiron 50N19E-50N24E, CliftonInteryard,CliffMine stovedoor Level7. ArchaeologicalProjectCollection. 29 Figure10.TheseartifactsperfectlyrepresentthepotentialofSC-CO2conservation forindustrialheritage.ThisladleandboltweredonatedtoMichiganTechby someonewhohadcollectedthematalocalsmeltersite.Theobjectsarebadly corroded.Thebolt’ssurfacedetailsareentirelyfossilizedinthecorrosionproduct. Thewroughtironladle,bycontrast,containsnosubstantialironcoreandisentirely corrosionproduct.Italsolikelycontainshazardouscompounds.SC-CO2extraction couldremovetheremainingwater,effuseParaloidTMB72throughouttheobjectsas aconsolidantandbarriertowatervapor,removingsometoxics(suchasmercury) andencapsulatingotherparticulatematter(suchasasbestos)currentlyencrusted withinthecorrosionproduct. Table2summarizestheartifactsthatweretreatedinthesestudies.The objectswerefromtheCliffMineArchaeologicalProjectandUtahPotteryProject collectionscuratedinMichiganTechnologicalUniversity’sIndustrialHeritageand Archaeologyfacility.Treatmentsvariedaccordingtothenatureandconditionof eachobject,rangingfromgentlecleaningwithnylonbristlebrushes(brassobjects) tode-concretionwithsmallsteelchisels.Someartifactswereentirelycomposedof corrosionproductwithnointactmetalcore,suchaspartsofthepadlockandthe fragmentsofironcans.Theindustrialjack,bycontrast,wasrobustwithonlyathin surfaceofcorrosion(althoughtheinternalsurfacesoftheformerly-movingparts couldnotbeassessed).Allobjectsweretestedforchloridecontaminationusing testingstripswhilesoakinginadeionizedwaterbath.ObjectsfromUtahthattested 30 positiveweresoakeduntilthechlorideswerenolongerdetected.Objectslikethe castironstovepartscouldallbeeffectivelycleanedwithelectrolytictreatments. Thesetreatmentstookfromtwotosixmonthsinthetanks,however,andnotall artifactsrespondedfavorablytoelectrolyticcleaning.Thepunchedscreenfromthe stampmortarboxwasparticularlyresistanttocleaninginthismanner.Following treatments,theobjectswereallreturnedtostorageintheappropriatecollection. 4.ResultsandDiscussion Asdiscussedabove,thetestsdemonstratethatsupercriticalcarbondioxide treatmentsarehighlyeffectivetreatmentsfordewatering,consolidating,andsealing corrodedironartifacts.Theprocedureissafe,effective,anddependinguponthe choiceofpolymer,reversible.Labscouldapplytheproceduretobatchloadsof objects,includingcorrodedmassesofobjectsandsomeobjectsofcomposite materials.Theobjectscouldbetreatedastheyarerecoveredandbeforeorafter usingotherconservationtechniques.Theprocedurecanbebotheffectivelyand ethicallyapplied.Whilethereremainanumberofunansweredquestionsdiscussed below,wewillseekadditionalresourcestooperationalizethetechnique. Asthesamplesremainedinstorageinambientroomconditions,repeated observationsinthemonthsfollowingSC-CO2treatmentrevealeddifferencesinthe samplegroups.Noneofthesearesurprisingresults: 1. Asexpected,untreatedsamples(group“a”)begandelaminatingintheirbags withinafewdaysorweeks.Thisprocesswasrapidatfirstandcontinuedata slowerrateovertime.Whencorrodedironartifactsfromterrestrialsitesare allowedtodry,delaminationisalmostalwaysobserved.Oncetheartifacts dryoutafterremovalfromtheirmoistsoilcontext,ferrouscompoundsand amorphousmaterialsundergorapidaerialoxidation,changingintoferric oxyhydroxides(Selwyn,Sirois,andArgyropoulos1999;GilbergandSeeley 1982).Thesechangesweakenthestructuralbondsbetweencorrosion productsandtheironcore.Theeffectissimilartothemannerinwhichthe evolutionofhydrogencanflakeoffcorrosionduringelectrolytictreatment. 2. ThosesamplesthatweredriedwithSC-CO2extraction,butnotsealed, quicklybeganrehydratingwithatmosphericmoisturewhilestoredin polyethelenebags.Aftersixmonths,thisledtodelaminatingbehaviorsimilar to(butlessseverethan)theuntreatedsamples. 3. DelaminationwasnotobservedonanySC-CO2driedandsealedsamplesat sixmonths,whichweinterprettomeanthattheobjectswerefreeofactive decay.Oneofthesamplessoakedintheconsolidantdidbeginexfoliating smallgrainsofcorrosionproductbetweensixmonthsandoneyear.The archivedwroughtironboltsample(04-04-04-F50)hadabitofcorrosion dustinitsbagafteroneyear.Thecauseofthiswasunclear.Thesamplebags weremovedrepeatedlyduringthattimeandmechanicalstressmayhave causedsmall,impregnatedpiecesofcorrosiontodetach.Itisalsopossible thatvaporwatermayhavefilledirregularitiesinthesurfaceofthepolymer coating.Thismaybeaddressedinfutureexperimentsbyusinga15%-20% B72solutioninacetoneduringtreatmentandbybrushingobjectswitha 31 higher-concentrationB72coatinguponthecompletionofSC-CO2treatment. Thisshouldimpartamorerobustsurfacetotheconsolidant. 4. Thecomparativeconservationtreatmentplansproducedgoodoutcomes,but alsounsurprisingly,generallytookmuch,muchlonger.Thecastironstove doorwascleanedusingelectrolyticprocessinganditspentmanyweeksin thefirstbath,thenrequiredretreatmentagainwhenchemicaldrying revealedthatstubborncorrosionproductremainedinsomecavities.This doorwasanotheridealexampleofhowSCFprocessescouldaid conservation.Ifthedoorcouldhavebeenlightlycleanedwithelectrolytic processes,butthenasupercriticaltreatmentusedtoextractallremaining waterfromthebody,morecorrosioncouldhavebeenleftintactonthe object’ssurface(respectingtheobject’slifehistory),preventingthepitting andsomewhatunevenplatingoftheconservedsurface,andprovidingfora completemoisturebarriersealthroughouttheareasofrivetedrepair(which arenowweakenedandatgreaterriskofdevelopingnewgalvaniccells). ThereisnoindicationofactivecorrosionontheSC-CO2impregnated artifacts,butthisisdifficulttomeasureonobjectsthathavenotbeendeconcreted orelectrolyticallycleaned.Inthefuture,massmeasurementsmayberequiredto genuinelytestfortheabsenceofdecayovertimeinsealedartifacts.Watkinson (1983)demonstratedthatvolume:massratiocanbeaneffectivetooltomeasurean object’smineralization,whichcouldbeappliedwiththesematerialstotrack changesoveralongperiodoftime.Noweepinghasbeenobservedonanyartifacts, confirmingexpectationthatnoIron(II)chlorideorIron(III)chloride(ferrousor ferricchlorides)arepresent.Furtherdiscussionofthismonitoringproblem continuesbelowin4.f. SCFextractionandimpregnationhavetremendouspromiseasabasicbatch treatmentforarchaeologicalandheritagecollections,savinggreatdealofmoneyin longtermcurationcosts.Theimplicationsofoursmallstudyrequireadditional discussionwithinthecontextofotherexistingliterature,whichlendgreater significancetoourfindings.FacilitieswithoutadequateHVACcouldusethese treatmentsasamethodtostabilizeferrousmetalartifacts,andtheliteraturepoints tocompositeartifactsandthoseofothermaterialsaswell,wheretheycouldbe safelystoredatawiderrangeofRHandtemperatureswithoutriskofactivating corrosionprocesses.Butmanymoreapplicationscouldbedevelopedtoenhancethe valueofSCFtreatmentplans,fornewandlegacycollectionsinawiderangeofareas. 4.1.Assessmentoflong-termeffectivenessandpolymerselection Therearethousandsofpolymersfromwhichtochooseforconservationof particularobjects.Acryloid/ParaloidTMB-72isverystable,whichwefoundinour ownsimulationsandreinforcedintheliterature.Conservatorshavesomeconcern thatthispolymerexhibitssolventretention(studiescitedinDavidsonandBrown 2012,100),whereunderambientconditions,therapidevaporationofsolventnear thesurfacepermitsthinfilmstoformwhichthenacttoretainremainingsolventin trappedbubbles(Li2006,286).Becauseoftherapidevaporationofacetonein ambientconditions,samplesalsosometimesexhibit“reversemigration”wherethe 32 polymerisdrawnbackouttothesamplesurfaceasitdries(DavidsonandBrown 2012,102-103).Inestablishedexperimentswithvaporandvacuumchambers,this problemcanbemitigatedeffectively.Asthesamplesinthisstudywereimpregnated usingSCF,thepolymereffusedevenlythroughouttheobjectsandsamplesappear thoroughlyimpregnated.Withthetechniquesdescribedaboveforquantitative measurementofimpregnation,moretestswillrevealwhetherornotreverse migrationoccursduringdecompressionandthevolume(ifany)ofuncuredpolymer orresidualsolventtrappedinsidetheobject. Li(2006)demonstratedthatundercertainconditions,ParaloidTMB-72can becomeaculturemediumforbiologicalgrowthleadingtosubsequent biodeterioration.Mostformsofcarbonwillserveasfoodformicroorganisms,such asthecarboninresidualacetonesolventtrappedinsidethemicrostructuredecayed ferrousmetalartifacts.Otherformsofcorrosionareessentiallybiodeterioration processes,wherebacteriafacilitatedecaybycreatingchemicalexchangesbetweena biofilmandametalsurface.ExamplesofthisincludewhenSulfateReducing Bacteria(SRB)formthinfilmsoversurfaces,convertingsulfateionsintoiron sulfides.IronReducingBacteria(IRB)dothesameandsignificantlycontributeto GreenRustformation,particularlyforferrousobjectsinmoistsoilsoverlongtime spans(Neff2012;McNeilandLittle1999). ItisnoteworthythatSC-CO2treatmentenhancesanyefforttocontrol bacterialandfungalgrowth.Luo(2002)citedstudiesthatC02SCFeffectivelykilled bacteria.EventreatmentsundertwohoursindurationwillkillEscherichiacoli, Staphylococcusaureus,andAspergillusneomycin,andwilldecreaseby99%the proportionofBacillusbacteriainasample.Targetedresearchisnecessaryinthis areatoassesstheeffectsofSCFexposure,withvariousco-solvents,uponIRB,SRB, andotherbiologicalagentsofconcern. Finally,becausetheB72canbe“reactivated”andsoftenedforremovalor reapplication,thetreatmentisconsideredreversible.Thisissignificant,becausenot allpolymertreatmentsarereversibleandthuspolymerizationisacontroversial practicewithintheconservationcommunity.Theclearestexampleofthis controversyistheapplicationofsiliconeoilstoarchaeologicalartifacts,particularly organicmaterials(moststronglyadvocatedbySmith2003).Yeteveninthese studies,Smithdemonstratedthatexposuretopolymersincompositeobjectshadno negativeeffectuponlaterattemptstoconservecastironshotwithtraditional electrolytictechniques. WhilemanyotherpolymersmaybeappliedinSCFtreatment,thosesoluble inacetone,likeParaloidTMB72,haveadistinctadvantageinuse.Summarizing pointsputforthbyCrettéetal(2012,3),SC-CO2isapoorSCFsolventforwaterby itself.SC-CO2isagoodsolventfornon-polarmoleculesandsomelowweightpolar molecules.BecauseSC-CO2hasaquadrupolemomentinsteadofapermanentdipole moment,polarmoleculeslikewaterdonotdissolveasreadilyintothesolution,soa greatervolumeofCO2isrequiredtodiffusethesamequantityofwaterandthe processtakesmoretime.Teshirogietal.(2001)demonstratedthatamphiphilic solvents(suchasacetone,methanol,andethanol)thathavegoodaffinityforboth waterandcarbondioxidecangreatlyincreasetheefficiencyofmasstransferin diffusion.Theco-solventsreducethevolumeofcarbondioxiderequired.While 33 Teshirogietal.foundethanoltobethemosteffectivesolvent,acetonealsoworked verywell.Bycontrast,Sousaetal.(2007)foundco-solventcombinationsof isopropanolandwaterinSC-CO2tobemosteffectiveatextractingdirtfromtextile samples. SeveralstudieshaveexperimentedwithPolyethyleneGlycol(PEG)intheir workwithwoodbecauseconservatorshavepreferredthispolyethercompoundto stabilizeandimpregnatewaterloggedwoodformanyyears.Conservatorshaveused PEGfordecadesandhaveconservedhundredsofthousandsofobjectsofwood, paper,leather,andotherorganicmaterials,includingPEGsolutionswithcorrosion inhibitorsforwaterloggedcompositeiron-woodartifacts(Bobichonetal.2000). Mostofthesetreatmentsproducedexcellentresults.AsWayneSmithsaidinhis review,however,manyofthoseobjectswereconservedbeforetechnicians understoodtheadvantagesofpreparingartifactsbyfreeze-drying,orbefore advancesinPEGchemistryledtoblendedmolecularweighttreatments,orwhere theconservators’effortssimplyresultedinpooroutcomes.Badtreatmentresulted inorganicmaterialswithbadlyalteredcolor,“wet”surfaces,andlargevolumeof “weeping”unboundPEGwhichdamagesartifactsandmakesthemdifficultto exhibitorstore(Smith2006,30-31). Teshirogietal(2001)workedwithPEG#4000intheirstudy.Chaumatetal. (1998,1999)experimentedwithvariousformulationsofPEGsolutionsintheir attemptstoexplosivelyinflatewoodthatshrankduringpreviousdryingand conservationtreatments.Kaye,Cole-Hamilton,andMorphet(2000)foundthatusing aSCFcontainingmethanol,PEGcouldbeextractedfromconservedobjects,leaving verylittleremainingintheobjects.Theimplicationsofthisarethatconservators canuseSC-CO2fluidwithmethanolasaco-solventforextractionstoremovePEG frompoorlydonepastconsolidationsofwoodartifacts,whileusingwaterSCF solutionstoimpregnatewithnewPEGwhenappropriate.Authorsfoundtheystill neededtoapplyconsolidantsaftertreatment,findingsuccesswithParaloidTMB72 dissolvedinp-xylene(dimethylbenzene)yieldingthebestresult. Finally,Teshirogietal(2001)alsoshowedthatasinglestep,two-stage processgaveverysatisfactoryresult,extractingthesolventandwaterwhile diffusingpolymersintosamplepores.Aswefoundinourstudy,usingasingle treatmentwoulddramaticallyincreasetheefficiencyoftheSCFprocessforartifact conservation.Thiswillrequirenewinstrumentationsetupinourlabthatwillallow ustoadjustthecompositionoftheSCFduringtheextraction,addingorremoving co-solventsand/orchleatingagents.Wewillalsoneedtobeabletodrawoffand characterizetheSCFduringtreatment,measuringtheextractionratesofchlorides, mercury,orwhatevertargetedcompoundsarebeingremoved. 4.2.StructuralStabilityandComparativeStudies ThemajorityofstudiesapplyingSC-CO2extractiontoarchaeologicalmaterialshas centeredonorganicmaterials,particularlyvarioustypesofwaterloggedwood. Woodisparticularlychallengingtoconservators,becausethedecayoforganic structureleavesthematerialfragileandsubjecttoshrinkage,warping,and distortion.Thishappensbecausewaterreplaces60%-80%ofthebulkoforganic structuralmaterialinthecellsofwoodymaterials.Ifthewatermassisthen 34 removed,thelossofbulkresultsinshrinkage.Bycontrast,warpingoccursinwood samplesbecauseofsurfacetension.Thecohesivesurfacetensionofwater(orliquid consolidant)ineachcellorvoidformsameniscusresistanttocapillaryaction,while atthesametimephasetransitions(mostlyasevaporationfromsurfaces)cause osmoticpressuretomovefluidthroughtheobject’scellularstructure(Luo2002). Thetensionsbetweenosmoticpressureandsurfacetensioncauseswarp.Thisis exacerbatedwhenthematerial,likecork,includeshydrophobicproperties.Because bothdecayandwaterreplacementofbulkisalwaysirregularthroughoutanobject, thesechangescauseincreasesintensionbetweensurfacesthatleadtocrackingand differentiallydistributedwarpdependingupontheorientationofthegrain,location andextentofdecay,andotherstructures.Traditionaltreatmentofwaterlogged wood,alongwithmostotherorganicmaterials,involvebathstowhichslowly replacewaterwithasolventlikemethanol,whilealsoextractingsaltsand introducingbiocideorfungicidewhenneeded,thenreplacingthesolventwitha bulkstabilizer.Asdiscussedabove,PEGhasbecomethemostpopulargroupof stabilizers.Whilethesestudiesdonotprovideperfectmodelsfortheapplications underconsiderationhere,thenumberofstudiesapplyingSCFextractionandtheir variedsuccessmakestheirreviewuseful. Conservators’pursedexperimentswithSC-CO2applicationstoaddresstwo mainconcerns:fasterprocessingtimesandincreasedpenetrationofPEGinto objects.TheyhaveassessedoutcomesbyexaminingthequantityofPEG impregnatingobjectsorsamples,coloralterations,strainsandstressescreated duringtreatment(assessedbydeformationoutcomes),andweightchangeto objects.BecauseSCFshavenosignificantsurfacetension,thetreatmentshouldbe moregentleonwaterloggedwoodthanothertypesofdrying,despitethechangesin overallpressure. ThesestudiesgenerallyrevealedthatusingSC-CO2toonlyextractwater fromobjectsyieldsresultsthatfallbetweenfreezeandopenairdrying,including goodcolorandtexturepreservation,butmoderateshrinking,cracking,andwarping. Schindelholzetal.(2007)andSchindelholzetal.(2007)presentedacomparison betweensimpleairdrying,freezedryingwithPEGimpregnation,andsupercritical drying.Theirfindingswereunsurprising.Air-driedsamplessufferedworstcracking, warping,andshrinkage.Bothfreeze-driedandsupercritical-driedsamplesexhibited somecrackingandwarping,andattimes,thesupercriticalsamplesshrankmore thanfreezedriedsamples.Airandsupercriticaldryingpreservedsurfacecolor, whilethePEGimpregnationdarkenedsurfaces.Investigatorscouldnotdetermineif thatshrinkagehadoccurredduringthemethanolexchangetreatmentorduring supercriticaltreatment.Moretothepoint,theseresearchersmadeacomparison betweenonetechniquethatincludedreplacementwithabulkingagent(freeze dryingwithPEG)andtwotechniquesthatdidnot(airandsupercriticaldrying).Ina similarstudy,Crettéetal.(2012)appliedSC-CO2dryingwithmethanolasacosolventtodryartifactsofcork,whichisnotoriouslydifficulttoconserve.Theydid notusePEGoranotherbulkingagentandalsofound2%-4%shrinkageinall directions,alongwithashifttolightercolorsindriedsurfaces. WhenSC-CO2processeshavebeenusedtoextractwaterandimpregnate sampleswithabulkingagent,however,theresultsaregenerallyexcellent, 35 comparabletootherbestpractices,anddramaticallyfaster.Studiesfindthat12-24 hoursofSCFtreatmentroughlyequateto18ormoremonthsinbathtreatmentsat ambientconditions(Coueré1998).Teshirogietal(2001)found∼1%tangential shrinkageusingPEG4000.Coeuréetal.(1998)testedPEG400andPEG4000and foundnosignificantshrinkage.KayeandCole-Hamilton(1994)andKay,ColeHamilton,andMorphet(2000)testedcork,bone,bark,antler,pinecones,rope,and compositeartifacts(includingferrousmetalwithwoodand/orbone).Theirtested woodsamplesexperiencedshrinkageratesbetween3%-6%withameanof3.3% andcrackingoccurredon21%ofwoodspecimens.Significantly,supercriticaldried artifactsshowednoadditionalshrinkageorchangeindimension,evenwhenstored forfiveyearsinuncontrolledenvironmentalconditionsinalab. Somestudieshavepursuedotherquestions,suchaChamutetal.(1999) attempttoswellwoodsamplesthathadpreviouslylostvolumewhendrying.They foundpromisingresultswhentheyusedrapiddecompressionof15-minuteSC-CO2 treatments.D’Andreaetal.(2003)gotgoodresultsusingthetechniquetodry“hard” and“soft”waterloggedbonematerialfromanItaliansitefromtheNeolithic,using SC-CO2withmethanolasaco-solvent.Whiletheweightchangeduetowaterloss wasexpectedandtheauthorsmentionednowarping,delaminating,ornoticeable shrinkage,theystatedthatthetechniquediddeformorobscuretracesofuse-wear onthebones,particularlywhatwepresumetobemicroscopictraitsofcutmarks. Theauthorsdidnotelaborateonthisbeyondabriefmentionintheirconclusions. 4.3.Changestomineralogicalstructuresupondehydration OnearearequiringmoreexaminationistheeffectofSCFtreatmentstothe microstructureandothercharacteristicsofiron,steel,ferrousmetalandcomposite objects.Thesemetallurgicalcharacteristicsareafunctionoftemperature,pressure, andtime.Ifthistechniqueistobedeterminedethicalasamethodtostabilize, consolidate,andsealcorrodedobjects,thenresearchmustdemonstratethat exposuretothesehighpressuresdoesnotchangethemicrostructureorproperties ofthemetal,oratleastshowthatthechangescanbeidentifiedanddetermined acceptabletrade-offsforeffectiveconservation.Themicrostructureiskeytothe propertiesoftheobject,suchasitshardness,andcanrevealcluesastomanufacture anduseinanobject’slifehistory,soitspreservation(whenpossible)isessential.A mineralformlikemartensite,forexample,isanindicationofquenchingincarbon steel.GerhardEggertexpressedconcernthatthisstructuremaybedisruptedby heattreatmentsinconservation,withtemperaturesaslowas180°C.Hisconcern wasechoedbyothersindiscussion(Selwyn2011,50)andisadistinctthreadin conservationliteraturegenerally(Schmidt-OttandBoissonnas2002).TheSC-CO2 extractionsconductedinthisstudyweredoneatleast40°Cbelowthemost conservativecriticaltemperaturepointsidentifiedintheliterature. Thesubcriticalstudiesdiscussedbelowinsection4.4demonstratedthat thosetreatmentscausedirreversiblechangesinthemineralizationstructureson corrodedironartifacts.deViviésetal.(2007)showedthatsubcriticalfluid treatmentactivatedchangesinthestructureofcorrosionmineralizations,where akaganéiteandlepidocrocitereformedintohematite.Afterobservingcolorchanges 36 inthecorrosionproducts,shiftingfromlightochretonestoredtonesduring subcriticaltreatment,González-Pereyraetal.(2010,50)undertookaMicroRaman Spectroscopyanalysisofsubcriticaltreatedartifactsandrevealedonlygoethite, hematiteormagnetite.Thissuggestedthatifanylepidocrocite,akaganéite,orother lessstablephasesofcorrosionproducthadbeenpresent,theyweretransformedby subcriticaltreatmentintomorestablephases,consistentwithdeViviésetal.(2007). Otherstudiesapplyingsubcriticaltreatmentshavealsoobservedthesechanges, includingchangesfromlepidocrociteandmagnetiteobservedaslocalizedcolor changefromorangetoblack(Näsänenetal.2011). Neff(2012,41-42)arguedthatthesubcriticaldechlorinationprocesses developedbyClemson’sWLCCteamispromising,butscientistsneedtounderstand theactualeffectsonthechemistry,structures,andmorphologyofthecorrosion productsbeforethetechniquecanbeappliedmorewidely.Thechemicaland structuralchangesofthecorrosionproducts,suchasthephasetransformations, mustbemapped(asinthisstudy)andunderstoodifconservatorsaretounderstand theparameterscontrollingthekineticsofdechlorinationandapplythetechnique widely.NeffhasformedacollaborationwithresearchersatPMEandA-Corrosto determinetheparametersofmineralogicalchanges,optimizethesubcritical treatmentprocess,andfurtherclarifytheevolutionofthecorrosionproductsso thatthetechniquecanbeappliedonanindustrialscale.Thatworkisongoing. Wang(2005)experimentedSCFextractionwithhydratedinorganic compounds,includingferrouscompounds,measuringmasslossduringextraction. Hiskeyfindingwasthatalmostallhydratedmineralspecieslosetheirwaterduring SC-CO2extractionandresultssuggestedthatalmostallphysicallyorchemically bondedwatercanbeextractedwithsupercriticalCO2.Theauthorwasableto demonstratesignificantmasslossfromthesecompounds:FeCl2•4H2O; Fe(NH4)2(SO4)2•12H2O;FeSO4•7H2O;Fe(NO3)3•9H2O;Fe(NH4)3(SO4)2•6H2O.In addition,Wangshowedthatferroussulfatedehydratesinsupercriticaltreatment, whileironheptahydrate/ferroussulfate(FeSO4•7H2O)dehydratedmoreeffectively bySCFextractionthanthermaltreatments,undertheproperconditions. Sincewatercanbeextractedfromironhydroxidesandoxyhydroxideswith SCF,dothesedehydratedcompoundsthenformstableanhydrousferricoxides,like alpha-phasehematite,gamma-phasemaghemite,ormagnetite?Thesechangesare similartothemineralogicalshiftsinsubcriticaltreatments.Experimentswillbe requiredtoassessthesechanges,aswellastoassesstheeffectsofthesechangeson artifacts,includingmassloss,increasesinporosityinthecorrosionlayers,changes tothestructureofthecorrosionproduct,andanyresultingincreaseordecreasein thestrengthofadhesionamongcorrosionlayersandremainingiron. 4.4.Theproblemofextractingchloridesandsalts Theapplicationofsubcriticalandsupercriticalfluidtreatmentsholdgreatpromise asbatchtreatmentsthatcanacceleratetheextractionofchloridesaltsfromferrous metalartifacts.Asdiscussedabove,thekeystoslowingorstoppingdecayofferrous metalartifactsaredehydration(removalofliquidorvaporwater,orweaklybonded waterthatcanbecomeavailableforreaction),stoppingbiologicalgrowth,retarding themovementofelectrons(toinhibitreactions),andremovingorinactivating 37 highlyreactivefreeCl-ionsandboundchlorides.Thusfar,ourworkhascenteredon thefirstandthusthirdissues.Whileourworkwasnotintentionallydirectedat inhibitingbacteriologicalorfungalactivity,SCFtreatmentsfundamentallyinhibit thoseprocesses.Chloridespresentthefinal,andfrankly,themostdaunting challenge. NorthandPearsonalsopioneeredtraditionalmethodsforextracting chlorine.Since1975,thepracticehasinvolvedusingsodiumhydroxidesolution(0.5 mol/L,pH13.7)containing0.5mol/Lsodiumsulphite,heatedupto70°Cand stirred.Aftertreatment,thechemicalagentsarewashedoutthoroughlyand residuesareprecipitatedwith0.1mol/Lbariumhydroxide.Dryingisachievedusing acetone.Thetechniqueisslowandinvolveslotsofcausticchemicals(Schmutzler andEbinger-Rist2008). BuildingonthepioneeringworkofN.A.NorthandC.Pearsoncitedabove, LyndsieSelwynandhercolleagueshaveestablishedmoredetailedunderstandingof thechaoticdiffusionofchloridesintoandoutofarchaeologicaliron.(Selwyn2004, 294-306;Selwyn,etal.2001,109-120;Selwyn,etal.1999,217-232).Theextraction ofchloridesreliesupondifferentconcentrationgradientsdrawingofchloridesto diffuseintothebathsolution.Thiscanbeacceleratedwhenhydroxideions(OH-)are alsointhebathsolution,sinceCl-willexchangewiththe(OH)-inmolecular arrangements.Butforthistohappen,anexcessofhydroxidemustdiffuseintothe object,activatethereaction,thentheliberatedchloridemustdiffuseout,oftenalong “tortuous”pathsthroughporesandintersticesamongcorrosionlayers,metal,and concretions,manyofwhichcanactasmembrane-likebarriersthatinterruptthe diffusionprocessbycohesivesurfacetensiondiscussedabove(Näsänenetal.2011, 2). Overthepastdecade,WarrenLaschConservationCenter(WLCC) researchershavepublishedaseriesofexperimentsextractingchloridesusing subcriticalfluidtreatmentsonhundredsofdiverseartifactsandtestspecimens.This teamhasbeenusingalkalinesolutionsraisedtotemperaturesabove100°Cand pressuresabove30bar,aregionwherewaterisaboveitsnormalboilingpoint,but remainsaliquidinsteadofgasorvapor.Byworkingatsubcriticalcombinationsof pressureandtemperature(forwater),theWLCCcollaboratorscan“tune”the propertiesofwatertousenewthermodynamicandkineticoptionsandchemical pathsunavailableinsimplediffusiontreatmentsinambient(a.k.a.“atmospheric” conditions.Inthesubcriticalregion,waterandwatersolutionsexhibitlower viscosity,surfacetension,andwhenusingthesetemperatures,density.These changesimprovewater’sbehaviorasasolventandincreaseit’sabilitytopenetrate poresandinterstices.Thechangesenabletheresearcherstouselower concentrationsofNa(OH)intheirsolution.(Näsänenetal.2011).Theirresultsalso suggestthatthepressureandtemperaturetreatmentsconvertakagéniteand lepidocrociteintohematite,whichismorestableandlessreactive(deViviésetal. 2007;González-Pereyraetal.2010). TheWLCCstaffhaveusedsubcriticaltreatmentstoshortenthesalt extractiontimetoanaverageof15days(González-Pereyraetal.2010,39),where traditionaltreatmentswouldhavetakenasmanyweeksormonths.Theirtests showconsistentremovalofalldetectiblechloridefromobjects,includinginterior 38 pores,wheretheydetectednochloridesbutidentifiedsodiumresiduefromthe Na(OH)solution,whichtheyarguedrepresentedproofthatthesolutionand extractionhadentirelypenetratedtheartifacts.Asaconsequenceofthetreatment, theobjectsshowednoactivecorrosionsignsaftertwoyearsofopenstorage.This remainedtrue,notably,evenwithoutprotectivecoatingspreventingmoisture reabsorption(González-Pereyraetal.2010,45-50). Perhapsmostimportantly,themanystudiesundertakenbyWLCC researchersclearlyindicatethatsubcriticaltreatmentsallowsafeandrapidchloride extractionsfromconcretedartifacts,removingthesaltsandchemicallystabilizing entirenodules.Thisiscompletebeforeanyothercleaningorconservationworkis undertaken,withoutnegativeimpactsuponthecohesionofthelayersofcorrosion productsortheadhesionofthoselayerstotheremainingmetalcore(GonzálezPereyraetal.2010,39-40).Irreversiblechangestothecolorofthecorrosion productsisperhapstheonlynegativeeffect,andthisisinconsequentialasaneffect ofstabilization.Thisdrawbackisfaroutweighedbythebenefitsderivedfromposttreatmentdeconcretionandmechanicalcleaningofthecorrosionmatrix,whichcan bedoneataslowerpacewithadryobject(Näsänenetal.2011). TheWLCCstaffarecurrentlyexperimentingwithcombinationsofsubcritical andsupercriticaltreatmentstoseeiftheprocesscouldincludetheapplicationof tailoredcorrosioninhibitorsandconsolidantsinasinglesteptreatment(Näsänenet al.2011,20-11;González-Pereyraetal.2010,49),essentiallywhatwehavedonein thepresentstudy. Whilethiswasnotpartofourexperimentstothispoint,supercriticalfluid treatmentscouldbetailoredtoextractchlorides,atleastbytestingNa(OH)aspart oftheSCFsolution.Moreimportantly,withaspecificallydesignedSCF,allchlorides couldberemoved.Wang(2005)assertedoxyhydroxidescanbedehydroxylated withSC-CO2,presumablyincludingthechloridehostingmineralakagenéite(βFeOOH).Akagenéniteoftenformsatthecorrosioninterfacebetweenexisting productsandtheremainingironsurfaceandcanformveryquicklyifsaturatediron samplescontainingchloridesareallowedtoairdry4(CookandPeterson2005).The chloridesheldwithinitscrystallatticearenotoriouslydifficulttoextractby establishedandethicalmechanisms,andthemineralreactivatesanywhereabove 15%RH.Currenttheorystatesthatthesurfacehydroxylgroupsonβ-FeOOHwill chemisorborphysisorbatmosphericwaterthatthendissolvesthesurface-adsorbed chloridetoproduceanelectrolyte,thusleadingtoadditionalcorrosionofironin contactwiththeakaganéiteinthematerial(WatkinsonandLewis2005).As mentionedabove,thedehydroxylatedmineralwillpresumablyformintoamore stableferricoxide,butthismustbedetermined. ASCFcouldbeoptimallyconfiguredtoextractchlorides,includingfreeions, thoseheldwithincrystalstructures,andperhapseventhosebondedtoironasferric chloride(FeCl3).Purecarbondioxideisaweaksolventformetals,however,sono 4Itisworthnotingthatasrecentlyas1994,manyarchaeologistsstilldebated whetherwetironartifactsrecoveredfromthefieldshouldbedriedbeforepacking themtobeshippedtothelab(Sease1994:66). 39 metalsareextractedinpureSC-CO2.Byaddingcomplexagents,theSCFbecomesa muchmoreefficientsolventformetals.InhissimulationsofMartiansoils,for example,Wang(2005,87)usedasmallamountofwaterwiththeco-solvent chelate5asthefluidtoattemptSC-CO2extractionofmetals.WangshowedthatMg2+ couldbeextractedfromMgCl2.Similarexperimentscouldbeconductedwithferrous andferricchloridepowders,usinganappropriateSCF. SC-CO2(oralternateSCF)extractionmayoffersomecriticaladvantageover sub-ornear-criticaltreatments.Ourextractionswereconductedat60°C,below thoseusedinthesubcriticalextractionsatWLCC.Withlongersoakingtimeatpeak pressure,thetemperaturecouldevenberunatroomtemperature,remainingbelow temperaturethresholdsthatmightpromptchangestothemetallurgicalstructureor hardnessoftheartifacts. 4.5.Extractionofhazardousandvolatilecompounds Industrialarchaeologists,conservators,andthemanagersofindustrialheritage shouldnotethatSCFextractionalsoholdsgreatpromiseasamethodtoremove hazardouscompoundsfromartifacts.Inourproposalforthiswork,wewrotethat wehopedtoextractwaterfromcorrodedironobjectswhileleavingdirtandgrime intact.Amongthereasonsforthis,oilstainsandgreaseareoftenimportanttothe lifehistoryoftools,machineparts,andindustrialheritageobjectsmadeofferrous metals.Toacertainextent,thistechniquecanbetunedtominimizeormaximizethe extractionofhydrocarbons.Ourresearchintocomparativestudiesofthesolubility ofmachineoilsandgreaseusingSCFshowedthatthetechniquecanalsobeusedto removetoxiccompoundsfromindustrialandotherculturalheritagematerials, whereenvironmentalpollutionorcontaminantsthreatenhumanhealthandsafety. Becauseoftheconglomeratingtendencyofindustrialproduction,heritage scientistsknowthatsitesaresometimescontaminatedwithhazardousortoxic residues.Thesecompoundscanalsomigrateingroundwateramongnearbysites withinawatershed,spreadingpost-industrialcontaminationtositesfromalltime periodsinanarea.Thecontaminationoftenpresentsethicalchallengesto archaeologistsandheritageprofessionalsbecauseremediationcomesintoconflict withpreservation.Theremediationoftoxinspreemptsheritagepreservation. SCFtreatmentscanextract,neutralize,and/orencapsulatemanyofthese contaminants.Contaminatedartifactsmustoftenbecatalogedonsiteduring remediationandthendisposedof,alongwiththeothercontaminatedsoilsand debris.Objectsthatarepartofexistinglegacycollectionsaresometimesfoundtobe contaminatedandmustthenbedisposedofashazardouswaste.Curating contaminatedobjectswouldpresenttoogreatarisktocurrentpopulationswhen balancedagainsttheirculturalsignificance.Amongcontaminatedcollections,most pre-andnon-industrialheritageartifactsabsorbcontaminantsfromtheirpostdepositionalcontext.Fortheobjectsofindustrialheritage,however,theresiduesof contaminationcanoftenbepartofthelifehistoryoftheartifactsthatconservators 5Chelateasaring-structurecompoundwhereligandmoleculesbondwithametal ionontwoormoresides,inthiscase,ahighperformanceperfluoropolyether. 40 wouldotherwisefindtheywereethicallyobligatedtopreserveinsitu.TheSCF techniqueshouldbeconsideredanimportanttoolinmakingthesedecisions. SCFextractioncanbetunedtoremoveawiderangeofcompounds.Whilenot conductingexperimentsrelatedtoconservationscience,Wang(2005,12)) summarizedsomeindustrialapplications,whereSCFofCO2,Propane,andBenzene havebeenusedtoextractpetroleum,oil,asphaltum,andnicotineresidues;beanand sunflowerlipids;essencesofblackpepper,hops,andpineapple;aswellaslemon, corn,fennel,cinnamon,andalmondoils.Givenindustrialapplications,itisnot surprisingtonotethatconservatorshaveshownthatSC-CO2extractioncanbe tunedtoremoveawiderangeofmoleculesfromtheirdiffusedstatewithinan object’smicrostructure.Roweetal.(2013)showedtheycouldextracta polyglycerol-basedpolymerandfattyacidmoieties(methylesterderivatives)that mayhaveformedinareactionbetweenmummy-embalmingmaterialsandtheirSCfluidmixture,inadditiontobeeswax,coconutoil,frankincense,glycerol,andhumic acidsinvaryingamounts. Kaye,Cole-Hamilton,andMorphet(2000)examinedextractedsolutionsfrom maritimeartifactsusingGasChromatograpy-MassSpectroscopy(GC-MS)to measuretheextractedcompounds.Theresultsshowedthatextractscontained vanillin,syringaldehyde,beta-sitosterol(awoodsteroid),numerouslong-chainfatty acidswithupto18carbonatoms,andterpenedehydro-abieticacid. Scientistsandengineershavehighlydevelopedtechniquestoextractorganic molecules,butbycomparison,theextractionofinorganicandmetalliccompoundsis comparativelynew.Yetsincethe1990s,theintroductionofcomplexchelating agentsinSCFhasinspiredaflurryofresearchinthisarea.Scientistshaveextracted organicandinorganicmercuryfromsoilsandsolidmaterials(Waietal.1993; Issaro,Abi-Ghanem,andBermond2009).Theyhavealsodecontaminatedsoils containingNapthalene(Smythetal.1999)andPCBs(Yaketal.1999).Many publicationsinenvironmentalchemistrydiscussextractionofaliphaticcompounds, carbolicandotheracids,severalpesticidesandherbicides,fertilizers,andvarious phenols.SCFprocesscanalreadybedeployedonanindustrialscaleforthe remediationofcontaminatedsoils(Cocero,Alonso,andLucas2000). SomeconservatorshaveusedSCFtoextracttoxicmaterialsfromcollections, wherecompoundshadbeenaddedtopreserveorganicmaterialsunderolder museumpractice.Theselegacycollectionspresentproblemsbecausenowthedust fromtheseobjectspresentsunacceptablethreattohumanhealthformuseumstaff andvisitors.Kang,Unger,andMorrell(2004)ranexperimentstoshowthatDDT (dichlorodiphenyltrichloroethane)couldbeextractedfromwoodentestblockswith variouscoatings,resultinginveryslightvariationsinsurfacecolor.Consistent findingswerereportedbyTello,Jelen,andUnger(2005),whousedcontaminated collectionsfromtheEthnologicalMuseumofBerlin,samplingleather,fur,hair,hide, skins,feathers,hair,woventextilesofwoolandcotton.Theymeasuredtheircontent ofarsenic,mercury,DDT,lindane(g-hexachlorocyclohexane),andPCP (pentachlorophenol),andperformedSCFextraction,usingSC-CO2withethanolasa co-solvent(alsosometimeswithtrimercaptotriazine(TMT)asachelating compound).Theoutcomeswereexcellent,wheretheyremoved70%-90%ofthe mercury,80%-100%oftheDDT,50%ofthearsenic,and60%-90%ofthelindane. 41 ConservatorscanapplySCFextractiontocontaminatedculturalheritage,but theapproachcannotbestandardized.Eachsiteorcollectionwillpresentuniqueand specificcontaminantsrequiringequallyuniqueandspecificSCFextraction. Technicianswillchoosetheirfluid,solventsandco-solvents,chelatingcompounds, temperature,pressure,andextractiontimesaccordingtotheneedsofeachcase. HeritagemanagersmustbecomeawarethatSCFextractionisonepotentialsolution totoxicssothattheywillnotassumethatdisposalordestructionremaintheonly optionsduringremediationprojects. 4.6.Corrosionassessment Professionalcuratorsandheritagemanagerswillneedsomenon-destructivetesting optionstomonitortheeffectivenessoftreatmentsovertime,perhapswithout removingthecorrosionnodulesorlayers.Insection3.2.2above,weoutlinedtwo methodsfordestructiveanalysesyieldingquantitativecalculationstoassessthe penetrationofpolymerintosamples,usingeitheropticalmicroscopywith epifluorescentilluminationofvoidanalysisorSEMEBSusingavaporstainlike RutheniumTetroxide(RuO4).Intheirstudyassessingtheoutcomesofconservation practicesfromWinchester,England,KeeneandOrton(1985,30)remarkedthatit wouldhavebeenusefuliftheycouldhavesystematicallycomparedradiograph imagesofcorrosionnodulesandmineralizedobjectswithironcores.Radiographs beforeandaftertreatmentandthenrepeatedaftertheobjectshadspentdecadesin storagewouldhaveallowedthemtosystematicallyexaminetheeffectivenessof treatmentsattemptingtostabilizecorrosionlayersoveranironcorewhilealso preservingthecorrosionlayerinplace.Thistypeofassessmentwillbeessentialas thetechniquesdiscussedaboveareappliedtostabilizecorrodednodulesfrom maritimeandchloride-bearingterrestrialenvironments. Establishedtechnologiesnowallowforthedirectassessmentidentifiedby KeenandOrton,whichmightfollowthestructuredlightscanningor3Dmodeling donebyotherresearchers,butalsomappingobject’sinternallayers.Researchers willneedtoestablishamethodtomapchangestoartifactstructuresusing somethinglikemultiscaleX-rayComputerTomographic(CT)imagingtobuildhighresolution3Dvisualizationsofcorrodedironlayersthatallowidentificationof changesovertime.Thistypeofworkisalreadyunderwayatlaboratorieslikethatof theNewTechniquesforAncientMaterialsresearchgroupledbyProf.ClaireGervais atSwitzerland’sBernUniversityoftheArts6(c.f.Jacot-Guillarmodetal.2015). 4.7.Scalinguptheprocess/workinthefield WhileworkingintheMichiganTechlab,wewereverylimitedbythesizeofour pressurebomb.Ifthistechniqueistobecomeanormalizedpracticedonewidelyin thefield,theprocessmustbescaleduptoatruebatchoperationwithbothscaleand mobility.WhilemanyquestionsremaintobeaddressedbeforeSCFextractioncan besystematicallyapplied,existingliteraturealreadydemonstratesthatthe techniquewillworktotreatlargeartifactsorbatchesofobjects. 6http://www.gervaislab.ch/research.html 42 Ourteamdiscussedhowtheprocesscouldbescaledup.Doestheincreased energyandmaterialsdemandoflargerscaleprocessingmakethetechnique unrealisticandcost-prohibitive?Iftheequipmentcouldbemademobile,anda cooperativeeffortmadeamongalargenumberofinstitutions,couldthecostof settingthesystemupbemeasuredagainstcostsavingsintreatmentcollections? Thereareseveraloptions,including: i.aninstitutionlikeMichiganTechortheWLCCcouldacquireanindustrial-scale compositeextractionautoclaveandbeginreceivinglarge-scaleobjectsor largecollectionsfortreatment,deliveredtoasitelikeHoughton.Industrial autoclavesarereadilyavailable,butexpensive. ii.acollaborativeorganizationorconsultingcompanycouldpurchaseamobile compositeextractionautoclavethatcanbemovedfromfacilitytofacility. Suchdevicesarealreadymanufacturedforbiohazardwastetreatment, althoughtheymoreexpensivethanstationarymodels. iii.designingasubterraneanorsemi-subterraneansystemthatcouldbecheaply builtonasiteusingreinforcedconcrete.Expertscouldassemblethesystem onthegroundsofamuseumoranarchaeologicalsite,thendemolishthe chamberwhentheworkwascompletewhiletakingkeypartsandequipment tothenextsite.Thiswouldremovetheneedtotransportalargepressure tankbetweenjobsandcouldperhapsbelessexpensive.Developingthis systemwouldrequiremuchmoreresearch. MichiganTechnologicalUniversity’smultidisciplinaryeducationalprograms, includingSeniorDesignandEnterprise,areideallysuitedtoexaminetheseoptions. Intheseprograms,agroupofstudentsfromdifferentdepartmentscoulddesign thesesystemsanddevelopcost-benefitanalysesforthemwhilesupervisedby professionalengineersandfaculty. 5.Conclusions SupercriticalFluidExtractionusingSC-CO2isausefulandeffectivewaytodewater andstabilizebatchesofencrustedferrousartifactsfromindustrialheritagesites. Thetechniqueisfasterthantraditionaltreatments—fasterbyseveralordersof magnitude.Whereacannonmayspend4yearsintraditionaltreatments,awelltunedSCFextractionmightconcludein4days.Thestressesintroducedupon objectsbythetreatmentarenomoredamagingthanongoing,activedecayorany otherexistingtreatmentstostopcorrosion.Theprocedurecanbereversible,inthe sensethatthetreatedobjectsarestableforlong-termcurationorthepolymercan beremovedformoredetailedinterventionsatsomepointinthefuture.The compoundsusedareallquitebenignandwhiletheoperationofequipmentat supercriticalpressuresrequiresspecialtraining,theprocessisgreenandsafeto humans.Whilemuchworkremainstobedonetodetermineoptimalpolymers, selectionsofsolventsandco-solvents,andextractionofchloridesandtoxic compounds,theSCFtechniqueisverypromising. Teammembersdesignedandexecutedformalconservationtreatmentsfor 32objectsinallduringthisstudy.Twentyferrousmetalartifactswereconserved usingtraditionaltechniques,whiletenartifactsweresubjectedtosystematicSCF 43 treatmentsandfollowupassessments.Twoadditionalartifactsweretreatedand addedtothecomparativecollectioncuratedatMichiganTech,wheretheycanbe examinedaspartofthediachronicstudyofoutcomes.Studentteamscompletedall thework,researching,designing,andexecutingtreatmentplanswhilesupervised byfacultymentors.Thestudentsandfacultywrotearesearchblogaboutthe project,butafterspeakingwithconsultingconservators,wewereadvisedtofinish thereportsandpublicationsbeforepostingtheblogentries.Thosepublicpostings arepending. Thisstudyestablishedarobustcollaborativerelationshipsurrounding conservationandcorrosionscienceatMichiganTechnologicalUniversity.Agroupof eightundergraduateandgraduatestudentsfromthedepartmentsofSocialScience, MaterialsScienceandEngineering,andChemicalEngineeringengagedwiththis projectoverthreeyears(2012/13-2014/15),learningaboutconservationscience andethics,andpresentingtheirfindingsatcampuseventsandattheMidwest ArchaeologyConference(Atkinsonetal.2014a)andtheMidwestHistorical ArchaeologyConference(Atkinsonetal.2014b).Fromthatgroup,onestudentwent ontodevelopanundergraduatethesisonmetalsconservation,won3rdplaceoverall atthe2015UndergraduateResearchExpo,andhasmadeapplicationtograduate schoolstobeginaMSprograminconservationscienceandarchaeology.Faculty presentedfindingsattwomajorconservationmeetings,BigStuff2015(Scarlett 2015)andtheGrupoLatinoamericanodeRestauracióndeMetales(Scarlett2014). Aversionofthosepresentationsisunderreviewforpublicationintheproceedings oftheBigStuffmeetingandseveralothertargetedarticlesareinpreparationfor industrialarchaeologyandindustrialheritagejournals. Thefacultylearnedagreatdealaboutcollaborationsfromthisproject.We havesinceextendedourcollaborationstoothersintheDepartmentofMaterials ScienceandEngineeringandtheDepartmentofChemistry,mentoringstudent investigationsofsiliconeoiltreatmentsofarchaeologicalleather,forexample. Facultyhavealsoinitiateddiscussionsaboutcorefacilitiesimprovementsat MichiganTech,identifyingwaystoexpandourcapacityforsupercriticalchemistry andconservationbyaddinganindustrialscaleautoclavetoourfacilitiesand seekingsupportforpost-docresearchersinconservationscience. Asafinaloutcome,theresearchershavecontactwithprofessional conservatorsandscientistsatA-Corros,TheWarrenLaschResearchCenteratthe ClemsonUniversityRestorationInstitute,theArchaeologicalPreservationResearch LaboratoryatTexasA&MUniversity,andtheGermanMiningMuseum.Welook forwardtocollaborationswiththesescientistsasweekseekfundstosupportthe ongoingworktodevelopSCFconservation,enhanceourowncorefacilities,mentor studentsintograduateeducationandconservationcareers,andprovide conservationservicestotheheritageinstitutionsinourregion. 6.Acknowledgments Wewishtothanktheadvisorsforourexperiments,initiallyDr.StefanBrügerhoff andC.WayneSmith,thenagroupofconservatorsattheVCongreso LatinoamericanodeRestauracióndeMetal,includingJohnScott,SorayaAlcalá, IreneDelaveris,andLuisEnriqueCastilloNarrea.Muchlaterinourwork,we 44 benefitedbyconversationswithPhilippedeViviésandPaulMardikianatBigStuff 2015.Ourexperimentsandourinsightsintoconservationscienceweregreatly improvedasaresultoftheseinteractions.Asalways,anyerrorshereinareourown. WearealsodeeplyindebtedtoMaryStriegelandthestaffattheNationalCenterfor PreservationTechnologyandTraining,whowereunderstandingofdelaysinour project,supportedthreeextensionsofthework,andcultivatedourfirstmajor collaborationinconservationscience. TimScarlettalsowishestothankthestaffatMichiganTechnologicalUniversity’s SponsoredProgramsOfficeandSponsoredProgramsAccounting,particularlyLisa Jukkala,DarleneSaari,andTracyLaPlante.GinaStevensprovidedessential administrativesupportintheDepartmentofSocialSciences.Anumberofstaffat MichiganTechprovidedassistancetrackingdowninternationalconference proceedingsandnotoriouslydifficulttofindcopiesofconservationreports, includingNoraAllredandLibraryAssistantsStephanieReed,KariBellinSloat,and ElisabethDennis,amongotherswhohandleemailsfromIll@mtu.edu. 7.References Ankersmit,B.,M.Griesser-Stermscheg,andS.Sutherland.2008.RustNeverSleeps: recognizingmetalsandtheircorrosionproducts.Winnipeg:ParksCanada, WesternandNorthernServiceCentre. http://www.depotwijzer.be/sites/default/files/files/rust_never_sleeps.pdf Atkinson,Alexander,BrendanPelto,EricPomber,andTimothyJamesScarlett. 2014a.“ExperimentsInCostEffectiveIronConservationTechniquesAt MichiganTechnologicalUniversity.”Posterpresentedatthe2014Midwest ArchaeologicalConference,Champlain,IL,3rd.October2014. 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