January 2016 This is a collation of some of the world’s railway formal inquiry reports. It includes a brief incident synopsis, along with the main causes and recommendations from each investigation. Readers may find some of the actions and recommendations useful to their own operations. Co-ordinated by Greg Morse, Operational Feedback Specialist, RSSB Contents: (Click to navigate) Australia: Derailment of track maintenance vehicles Singleton, NSW on 11 June 2015 UK: Freight train derailment at Washwood Heath West Junction, Birmingham, 23 March 2015 Australia: Freight train derailment at Newport, Victoria, 30 October 2013 UK: Collision between a train and a fallen bridge parapet at Froxfield, Wiltshire Germany: SPAD and collision at Mannheim, 1 August 2014 Froxfield Some of the key issues raised and/or suggested by the stories in this edition: Local signalling instructions Reporting of equipment failure Familiarity with rules Track twist Track maintenance issues Standards compliance (wagons) Wagon maintenance Clarity of maintenance instructions Effects of maintenance of track geometry Track gauge Track inspection and interpretation of findings Road user behaviour (HGV) Road signs Risk assessment Post-incident procedures (comms and operations) SPAD (‘reset and continue’) Produced by RSSB Author: Dr Greg Morse Email address: Greg.Morse@rssb.co.uk 7 January Australia: Derailment of track maintenance vehicles Singleton, NSW on 11 June 2015 For the full bulletin, click here: LINK On 11 June 2015, four Rhomberg Rail Australia track machines were travelling in convoy on the Australian Rail Track Corporation (ARTC) Hunter Valley corridor between Maitland and Scone. To allow a passenger train to pass, the consist was required to leave the Down Main and enter a siding at Singleton. On arrival, the Traffic Officer (TO) on board accessed a local control panel to operate a crossover from the Down Main to the siding. The points at each end of the crossover appeared to operate, but the indication light on the panel did not illuminate to confirm detection in the required position. The TO visually inspected the position of the points from a location adjacent to the control panel. As the points appeared to be set, the TO concluded there was likely to be a fault with the indicator light. He contacted the ARTC Network Control Officer for authority to enter the siding, but did not mention that the indication lamp had not illuminated. At about 08:23 (local time), as the vehicles entered the turnout from the main line, the driver saw that the ‘swing-nose crossing’ in the turnout ahead was not in the correct position. The vehicles were travelling at about 15 km/h. The driver was unable to stop before passing over the crossing and the leading vehicle and the leading axle of the trailing vehicle derailed. There were no reported injuries, but the derailed vehicles obstructed the Down Main line. Action taken The ARTC issued an Incident Notice, instructing the Network Control Officers not to authorise passing signals at stop for the turnout route if the panel light did not display. Additionally, new Network Information Books and revised guidance for the operation of locals panel were developed. Rhomberg Rail Australia implemented actions to ensure track personnel are familiar with the operation of local panels and the implementation of the ARTC Network Rules. Safety message The Australian Transport Safety Bureau (ATSB) said that staff must fully implement and adhere to the applicable network operational procedures in response to any anomalies observed when operating rail infrastructure. Infrastructure managers must ensure that operating procedures and instructions for track equipment are maintained and fully representative of the equipment installed. Back to top Produced by RSSB Author: Dr Greg Morse Email address: Greg.Morse@rssb.co.uk 11 January UK: Freight train derailment at Washwood Heath West Junction, Birmingham, 23 March 2015 For the full report, click here: LINK At 08:03 on Monday 23 March 2015, one bogie of a wagon in a container train derailed on a set of points as it crossed at Washwood Heath West Junction. The bogie ran derailed for 121 metres before re-railing itself as it ran through another set of points. The driver was not aware that a derailment had occurred. The signaller noticed irregular indications on his display panel, stopped the train and asked the driver to examine it. The driver found that the tenth wagon showed signs of having run derailed. The train of 24 container wagons was being hauled by a Class 66 at 15 mph while negotiating the series of crossovers. The wagon that derailed was a ‘Megafret’ IKA, which consisted of two flat platforms permanently coupled together. The derailment caused significant damage to track and signalling equipment. There were, however, no reported injuries. The track where the wagon derailed was curved and found to contain a twist fault of a magnitude which Network Rail’s track maintenance standard specified should be rectified within 36 hours. Network Rail was not aware of the existence of this fault at the time. Wagons should be capable of negotiating a track twist of a magnitude which the track standard allows to remain in a line open to traffic. When tested, the wagon which derailed was found not to meet the requirements of the relevant Railway Group Standard for resistance to derailment due to track twist. When examined after the derailment, the liner on the centre pivot of the bogie was found to be worn beyond its maintenance limit. The centre pivot liner is made from a plastic material and is provided to allow relative movement between the body centre pivot and the bogie. The worn liner had restricted the freedom of the bogie to rotate, increasing its rotational stiffness. Furthermore, it resulted in reduced side bearer clearances, increasing wheel unloading in track twist conditions. Both the increased rotational stiffness and the increased wheel unloading reduced the wagon’s resistance to derailment, causing it to derail when it encountered the track twist on the curved track. The worn centre pivot liner had not been identified during maintenance of the wagon as the maintenance instructions were unclear about when it should be inspected. Following another derailment, at Doncaster on 11 April 2015, the wagon owner instigated a check of part of its UK fleet which revealed that a number of other wagons of the same type had experienced a similar degree of centre pivot liner wear. RAIB has identified the following key learning points: Centre pivot liners made of differing materials have different wear rates. This illustrates the importance of ‘entities in charge of maintenance’ (ECMs) ensuring that their maintenance Produced by RSSB Author: Dr Greg Morse Email address: Greg.Morse@rssb.co.uk plans for wearing components mandate an inspection interval which is compatible with the rate of wear of the components. The derailment may have been avoided had the track twist been measured following the maintenance work on 7/8 March 2015. This highlights the importance of staff who are responsible for certifying that track is safe for traffic after maintenance work confirming, by measurement, that the track geometry has not been adversely affected by the work. The mixing up of the two-levelled baseplates during maintenance over the years since the switches and crossings (S&C) were installed highlights the importance of Network Rail track maintenance staff being made aware of, and referring to, the relevant guidance documents when conducting track maintenance. There have been four derailments in the last 15 years on this crossover. This highlights the importance of paying particular attention to the maintenance of the alignment at locations where the design of track is close to maintenance limits (as here). Actions taken ECM responsibility for the wagons has been transferred from AAE in Switzerland to VTG AG in Hamburg. VTG AG has told RAIB that it plans to change the maintenance scheme from AAE’s Technical Specification for Overhaul (TSO) to the system used for its other wagons, which was issued by the Vereinigung der Privatgüterwagen-Interessenten (an association of German private wagon owners). RAIB has not made a recommendation related to the previous system, because it will no longer be relevant to the UK Megafret fleet. Neither has it investigated the Vereinigung der Privatgüterwagen-Interessenten system, as it did not apply to the accident wagon at the time of the derailment. AAE issued version 3.0 of TSO module 22 (Wagon body and vehicle superstructure) on 1 June 2015. The changes from version 2.0 included allowing the vehicle to be lifted one end at a time for ‘mobile maintenance’ (ie maintenance carried out away from a workshop) and the addition of a highlighted note which stated ‘Important: Before mounting the bogies the centre pivot bearings... must be inspected and replaced if necessary.’ The revised module did not, however, mandate removal of the bogies for inspection of the centre pivot liners. AAE asked DWS to carry out a special inspection of the centre pivot liners of the Megafret wagons it maintains for AAE following the derailment at Doncaster. AAE also wrote to DRS on 21 July 2015 to ask that it checks the wear of the centre pivot liners during maintenance. Recommendations VTG AG should update the maintenance instructions for its Megafret wagons operating in the UK to clarify the method to be used to check for wear of the centre pivot liner, and clearly specify the periodicity for these checks. In defining this periodicity, VTG AG should take into account the wear characteristics of centre pivot liners that it permits to be installed and the distance travelled by the wagons. This recommendation may also be applicable to VTG AG’s Megafret wagons operating in other countries. VTG AG should review, and update as necessary, the processes that will apply if a systemic defect is identified with a former AAE wagon. The processes should ensure that the risk from continued fleet operation is understood and any necessary mitigation measures are put in place to reduce it to an acceptable level. It should also provide for adequate communication of safety related information to all other owners, operators and maintainers. Produced by RSSB Author: Dr Greg Morse Email address: Greg.Morse@rssb.co.uk Network Rail should review, and update as necessary, its S&C training course(s) to confirm that there is adequate coverage of two-levelling of S&C. It should ensure that S&C maintenance staff who undertake maintenance of two-levelled S&C are competent to identify and maintain two-levelled S&C. In addition, Network Rail should introduce a system to make the necessary information available to enable correct maintenance of two-levelled S&C. The knowledge, skills and experience required to ensure that two-levelled S&C can be maintained competently should be made explicit within Network Rail’s competency management system. The competency requirements should cover all staff likely to be involved in planning, executing and supervising the maintenance of two-levelled S&C. Back to top 12 January Australia: Freight train derailment at Newport, Victoria, 30 October 2013 For the full report, click here: LINK At about 16:15 (local time) on 30 October 2013, a Pacific National standard-gauge freight derailed at Newport in Melbourne. The train came off on a curve between two turnouts resulting in track damage to the main line and an adjacent siding. There were no reported injuries. The ATSB found that the track had a significant wide-gauge defect at the point of derailment. The defect had been present for more than 12 months and was at a level that exceeded the network standard. During the passage of the train, the gauge widened further and a wheel on the inside of the curve dropped inside the rail. The section of track was being managed by the ARTC. The wide-gauge defect had been detected by the track geometry recording vehicle several times, although the location designated to the defect was about 58 metres from its actual location. The ARTC had subsequently and incorrectly attributed the wide gauge readings as being associated with the transition area in a nearby dual-gauge turnout. The track was also subject to weekly patrols by the ARTC, many conducted on foot. However, these inspections did not recognise the critical level of the wide-gauge at the derailment location and the defect remained in the track. The ATSB also found that another Pacific National freight had derailed at the same location about seven weeks prior. Following that incident, the ARTC did not identify the need for priority remedial works at the location and the defect remained. Safety message Network managers should ensure that track geometry recording machinery accurately identifies the location of track defects. Track patrols should also be vigilant in their monitoring of track conditions against network criteria. Following a rail incident, the parties involved should prioritise the identification and rectification of safety factors, including local conditions like track defects. Back to top Produced by RSSB Author: Dr Greg Morse Email address: Greg.Morse@rssb.co.uk 20 January UK: Collision between a train and a fallen bridge parapet at Froxfield, Wiltshire 22 February 2015 For the full report, click here: LINK At around 17:31 on 22 February 2015, Paddington–Penzance HST service struck and ran over part of the fallen masonry parapet of an overline bridge at Froxfield, Wiltshire. The train was fully loaded with around 750 passengers and was travelling at 86 mph when the driver saw the obstruction. He applied the emergency brake, but there was insufficient distance to reduce the speed significantly before the train struck the parapet. The train did not derail and came to a halt around 720 metres beyond the bridge. There were no reported injuries. The leading power car sustained damage to its leading bogie, braking system, running gear and underframe equipment. The immediate cause of the collision was that the eastern parapet of Oak Hill Road Bridge had been pushed on to the track by a heavy goods vehicle which had reversed into it. The train had not been stopped before it collided with the debris because of delays in informing the railway about the obstruction on the tracks. RAIB also listed the following underlying factors: In accordance with West Berkshire Council’s policy on fitting road signage, there were no road signs to warn drivers that Oak Hill Road was not suitable for HGVs; Network Rail’s procedure for fitting identification plates to overline bridges did not apply directly to the Oak Hill Road overline bridge, because it had no prior history of bridge strikes; and The DfT and Network Rail procedures for assessing the risk from road vehicle incursions (RVI) do not specifically address the risk of incursion of bridge debris from a road traffic accident on an overline bridge. Although not linked to the causes of this accident, RAIB observes that: The train was allowed to run between Bedwyn and Westbury at a maximum speed of up to 100 mph with a missing lifeguard and damage to the bogies; and The description of the hazard on the tracks below Oak Hill Road Bridge changed during the transmission of the emergency message to the railway. RAIB add that the consequences of this accident could have been much more serious had the train derailed or had the parapet debris not broken up to the extent that it did or had a train passed on the London bound, Up Westbury line. RAIB has identified the following learning points5: For police forces, this accident reinforces the importance of ensuring that their enquiry and control room: o Procedures are clear about immediately informing the relevant railway control centre on its emergency number, with an accurate description of the hazard, when the safety of the railway is affected, before informing other police forces or agencies; and o Staff are fully briefed on the procedures and practised in their use. Produced by RSSB Author: Dr Greg Morse Email address: Greg.Morse@rssb.co.uk For road vehicle standards bodies and the road haulage industry, this accident demonstrates the benefit of having reversing sensors or cameras on HGVs and other lorries, to assist drivers when manoeuvring their vehicles in unfamiliar, restricted spaces. Action taken Network Rail fitted bridge identification plates to each end of the remaining parapet of Oak Hill Road overline bridge. The plates contain the railway telephone number to contact in the event of a road vehicle striking the bridge. On 28 May 2015, RAIB wrote to West Berkshire Council (WBC) and advised that it should install signage on the approaches to the section of Oak Hill Road between and including the overline and canal bridges as soon as possible, to warn HGV drivers that the road ahead was unsuitable for HGVs. WBC liaised with Wilshire Council about the installation of the signs and on 17 December 2015, WBC reported to the RAIB that it had installed ‘unsuitable for HGV’ signs within its own jurisdiction and that Wiltshire Council was due to fit its own signs on 19 January 2016. The Thames Vallley Police (TVP) reported to RAIB on 22 May 2015 that it had: Briefed relevant staff to reiterate the correct actions to be taken when dealing with incidents on railways and that the first call should always be to the relevant railway authority; and Reviewed its procedures on dealing with incidents on the railway to check that they were fit for purpose, and concluded that they were. BTP reported to RAIB on 29 October 2015 that it had reviewed the communications to and from its control room in relation to the accident. As a result of this, it had implemented various improvements, including re- briefing relevant staff on the actions to be taken when a call is received from another police force about an incident affecting railway safety. Additionally on 2 November 2015, the Deputy Chief Constable of BTP wrote to the Chief Officers of the Home Office police forces about the importance of informing the railway immediately of any potential hazard in any railwayrelated incident. Recommendations Network Rail should develop and implement a programme for the timely installation of identification plates on all overline bridges with a carriageway for which it is responsible (unless the consequence of a parapet falling onto the tracks or a road vehicle incursion at a particular bridge are assessed as likely to be minor). Installation should be prioritised so that those bridges assessed as being at highest risk are fitted first. Network Rail should also modify its standards relating to the installation of identification plates accordingly (paragraph 103b). This recommendation may also apply to other infrastructure managers. The Department for Transport should include in its guidance for assessing the risk of road vehicle incursion (RVI), a method for specifically assessing the risk of road vehicles damaging a bridge parapet and knocking debris onto the track below, so that proportionate mitigation can be considered by both railway and highway RVI assessors (paragraph 103c). Network Rail should: o Include a requirement (aligned with any revised DfT guidance arising from recommendation 2) in its RVI assessment procedures for overline bridges, to specifically assess the risk of road vehicles damaging a bridge parapet and knocking over debris onto the track below so that proportionate mitigation (eg road signage) can be considered by its RVI assessors; and Produced by RSSB Author: Dr Greg Morse Email address: Greg.Morse@rssb.co.uk o Brief its RVI assessors accordingly. RSSB, in consultation with industry, should propose, and then promote, the introduction of an additional specific requirement in an appropriate Railway Group Standard, so that in the event a train is damaged in an incident (including striking objects on the track) and is to be moved (with or without fitter attention), the conditions of any such movement, including the maximum permissible speed, are subject to a full consideration of: o The circumstances of the incident (including the train speed and nature of any obstacle struck); o The limitations of any on-site assessment of damage; and o Whether or not there are passengers on board. Back to top 24 January Germany: SPAD and collision at Mannheim, 1 August 2014 For the full report, click here: LINK (requires translation) At 20:51 (local time) on 1 August 2014, a freight train was involved in a side-on collision with a passenger train at Mannheim. Four passengers suffered major injuries and 34 sustained minor injuries. The investigation found that the driver of the freight train had passed a signal at danger, but over-rode the train protection system and continued without informing the signaller. Recommendations The National Safety Authority should continuously strengthen – via targeted training – the ‘awareness and competence’ of staff dealing with automatic train control. The railway undertaking should undertake research to minimise instances of drivers resetting the equipment after an emergency brake application. Back to top Produced by RSSB Author: Dr Greg Morse Email address: Greg.Morse@rssb.co.uk