EVOLUTION OF CEMENT INDUSTRY IN GREECE by Dimitris Corcondjelos SUBMITTED IN PARTIAL FULFILLEMENT OF THE REQUIREMENTS OF THE DEGREE OF MASTER OF SCIENCE IN CIVIL ENGINEERING at the MASSACHUSETTS INSTITUTE OF TECHNOLOGY May 1987 A~ :·: "copyright" .1,-;" Dimitris Corcondjelos, 1987 · The author hereby grants to M.I.T. permission to reproduce and to distribute copies of this thesis document in whole or in part. Signature of Author Department of Civil Engineering May 19, 1987 Certified by Fred Moavenzadeh Thesis Supervisor Accepted by David H. Marks Chairman, Department of Civil Engineering EVOLUTION OF CEMENT INDUSTRY IN GREECE by Dimitris Corcondjelos Submitted to the Department of Civil Engineering on May 19, 1987 in partial fulfillment of the reguirements for the degree of Master of Science in Civil Engineering ABSTRACT The Greek cement industry, being the 3rd biggest exporting sector of the Greek industry, is of great the Greek economy. The objective of this importance for the Greek study is to examine the current condition of industry, the problems that it faces, the reasons cement and to make some proposals for that caused that problems, the future. in low The cement prices in the Greek market are kept being under government control. Since they do not levels, to rely on cover production costs, the cement companies had the years, however, last profits. In the exports for intense. The become very competition has international decline in the oil prices has decreased the purchasing power of the Middle Eastern countries, the main importers of Greek the decline in the domestic demand cement. At the same time, of the main cement producers has increased the supply, the result being a dramatic decrease in the cement prices. The the Greek cement companies, of of the debt repayment their modernize to in order in 1980's undertaken for the problems additional installations, has created cement companies which have been loosing money since 1983. In order to be able to draw conclusions about the future analitically the I examined cement industry, the Greek of evolutions in the cement production and imports of the main important cement, as well as the most importers of Greek competitors and their comparative advantages. Penetration to new markets, common export efforts, increased storage capacity and higher domestic prices are the present improve some of the measures necessary to companies cement condition of the Greek Thesis Supervisor: Fred Moavenzadeh Title: Professor of Civil Engineering 3 CONTENTS Contents . . . . . . . . . . . . . . . . . . . . . . . . 3 Introduction . . 5 . . . . . . . . . . . . . . . . 1. Cement Manufacturing and Uses .. . . . ............. 10 2. International Conditions . . . . . . . . . . . . . . . . 13 . . . . . . . . . . . . . . . . . . . 13 2.1. General view 2.1.1. . . . . . . . . . . . . 2.2.2. International Trade . ..... 2.2.1. Production-Consumption . ... . . 2.2.2. Trade. 2.3. European Cement Industry History . . .. . . . . . . 25 . . 26 ................. .. ... 33 ...... 41 ................. 3. Greek Cement Industry 15 25 . ....... 2.2. International Conditions 1984-1985 3.1. 13 World Production and Consumption . ..... . . . . .... . . . . .. . 41 3.2. Formation of the Greek Cement Industry ...... 46 .. ...... 52 3.3. Research and Education . ..... . 54 3.5. Domestic Market . . . . . . . . . . . . . . . . . . 61 3.4. Importance to the Greek economy ..... 3.6. Exports . . . . . . . . . . .. 3.7. Financial Analysis . .... .. . . . . . . . 71 . ............... 3.7.1. AGET . . . . . . . . . . . . . . . . . .. . 66 . 72 3.7.2. HALKIS . . 72 3.7.3. HALYPS . . . 73 3.7.4. TITAN . . . 73 r··· 3.7.5. Productivity · · · 74 · 4. Important Importers of Greek Cement 4.1. Saudi Arabia 102 . . . . . 102 105 . . . . . . . 4.3. Algeria . . . . . . . . m ... 6 ... 0. .. 4.4. Libya . . . . . . . . . . . . 112 4.5. Nigeria . . . . . . . . . . . 115 4.6. North Yemen . . . . . . . . . 118 4.7. Remarks . . . . . . . . . . 121 . . . . . . 125 . . . . . 129 . . . . . . 134 4.2. Egypt . . 5. Competitors 5.1. Spain . . 5.2. Turkey . 6. Perspectives of the Greek Cement 109 ndu stry 139 6.1. Domestic Demand . . . . . . 139 6.2. Exports . . . . . . . . . . 141 6.3. Proposals . . . . . . . . . 144 Bibliography . . . . 146 I NTRODUCDT I ON The objective of of the Greek my thesis is to cement industry, examine the condition not separated international environment, but operating from the in a complex market which in the last years has become more and more tight. In the the first chapter methods used in the a reference on and there is a brief description of production of cement. There is also its uses, mainly the production of concrete, its applications on construction. In the second conditions trade of chapter with regard on the cement. Cement was 1825. The I examined the international production, consumption produced for the first and time in world production from 1.7 million tons reached 950 million tons in 1985. The trade of cement has become more complicated and various methods are being used by the cement manufacturers in maintain their are used as share in a may periods for traditional countries from access to in the last years and number of incentives in range Disrtibution terminals greater flexibility. The enabling suppliers been very intense order to increase or even to the market. for better a mean enter the competition has the suppliers offer assistance cement is to extended of the decreasing, while new The receivable. producers of distant markets, order to attract customers. These direct financial accounts in 1880, market, increasing production year by year their share. The production and the evolution through time are given examined the European Cement declining, is In exports of Greece, cement industry a more detailed is made. At analysis for the of the high exceeded domestic is composed of 4 firms of total capacity equal to are not considered research in the fields 17 million tons probable because entering costs and the tight are conducting reference on became self-sufficient first time, exports New entrants Greek cement was for the first time production. The Greek cement industry with 8 factories of the first there is a Greece. Very soon Greece 1981, per year. I Industry, whose role eventhough its evolution since 1911, when and in 2. Finally still important in the international market. chapter 3 produced in in chapter and their market. All firms of cement production, trying to improve the quality and the production methods, and to reduce the one of the consumption of energy. The cement industry is most important sectors of the Greek economy, its currency inflows accounting exports, being the exchange. Cement related to Cement consumption in companies have from contributed a lot companies are entered total value contributor the domestic the attempt to increase the low prices, which are profit largest of the the construction activities, has business in an any 3rd for 6% of of foreign market, being been declining. ready-mixed concrete quantities sold. The under government control, hardly allow sales in the domestic to the financial problems facing. Exports, despite market and have that the cement the unfavorable international_ condititons, contributing the Greek cement operations of have rigorous marketing companies. The the cement Greek problems exist, since only one shown any losses. The main mainly a to result of the to techniques used financial by the results companies this of the indicate that of the four companies has not characteristic is their big debt, heavy borrowing undertaken improve the efficiency in order of their installations. To these, 1980 must the productivity since decline of the continuous been increasing, also be added. The most chapter 4. in examined accounted important for 74% Africa, North most to attempt propable that competitors to the Greek In traditional since in This, however, was increase 1985. and domestic their position, it wiil become whether the countries to appearance was possible Greek cement in the made because US dollar and the declining competitors of in not cement, has increased by 893% able to retain a constant share The Algeria Middle East of the exports, importers of Greek is doubtful are necessary for the Greek cement cement impressive value of the exports future they the cement cement exports. Diversification and 1983. An market. it fact, Greek their geographic penetration to new markets is industry. Greek Egypt, and Arabia, countries evident. Given production is is the Saudi the total of the in all However, of of importers of the US high freight rates, and industry will be in the US market. the Greek cement industry, mainly Spain and Turkey, as well as the advantages are chapter examined in proximity to 5. Greece's the markets of of each country advantages the Middle East, are its its excellent port facilities and the operation of distribution terminals. Spain's the advantages are higher prices market, the government subsidies, and financing. political Middle Turkey's links East, However, advantages that it and the chapter are domestic not increase. levels. The been a established as and cement terminals for the Greek of the and Greek cement in there should be made for are the are activities still, is not expected despite the cement able through other intense to offer low network of a subsidiaries. industry increase is not expected to cement to decrease, since Greece has services investment that will further effort the will most propably remain at producer, being excellent distribution of Since exports, expected the market the Turkish needs for infrastructure, it competition, are not necessary of and the government. construction to decline significantly and it prices of consumption since wiil same many countries perspectives examined. The however, great the religious be favorable, while Greece and Spain 6, the market, declining, with the to retain their market shares. are expected industry are perspectives industry do not seem to domestic the very good terms of heavy subsidizing by the longterm In has in the to It avoid is any the capacity, since expand. At the same better coordination time, an between the firms four in the fields of exports promoting and distributing cement. I would like more to mention that there is detailed analysis consumption, and trade cement pricing, there thesis on on many issues On many of cement. the production, cases, such as made in my was only a brief reference the various methods used. of this thesis on enough space for The objective, however, was not to focus on specefic aspects of the cement trade, but rather to provide the general framework in which the Greek trends in the which the survive. cement industry world cement Greek cement operates, as production and industry has to well as the consumption in adjust in order to C:HAPTFF E-EFR 1 CEMENT MANUFACTURING AND USES Portland cement is the of water. The of the largest are limestone, used material clay, shale, marl, hydraulic industry, and substantial amounts of Typical raw and power. seashells, operations, some continuous moving machinery in any fuel for cement manufacture requires many exacting nature of portland and name that hardens in the presence cement, a cement separate generic furnace slag, blast silica and iron ore. The cement industry utilizes all forms of sand products, natural gas, and energy: electric power, petroleum Different fuels coal. are used at stages of various the manufacturing process. Either of two When rock is the essentially alike. as as large crushers that an oil drum reduce the size are the wet ground with in process, raw to are crushing. Pieces of fed through to less than 6 primary in. Secondary in size. materials are water, thoroughly mixed, the form of slurry. In processes two crushers then reduce the rock to about 1 in. In is used principal raw material, is quarrying and primary the first step rock the respects, most In cement. make or "dry", processes, "wet" and fed proportioned, into the kiln the dry process the raw materials are proportioned, dried and ground, blended, and fed into the kiln in dry their The chemical k:ilns diamet er slurry with r dry), firebrick. two raw materials inclined, into the is fed level is an intensely hot zone of about 2700- burning of coal, F and the kilns Some steel have a 750 ft. The kiln 25 ft. and are up to larger than 0 the huge cylindrical place in takes lined is slightly axis respects, other change necessary to convert new compounds rotary In are essentially alike. processes into state. raw material, (either At the upper end. lower flame which provides a temperature by the oil, or controlled precisely natural gas (or combinations of these fue is) under forced draft conditions. Duri ng the burning process in the kiln, elements in the raw mater ial are chemically recombined to marble-si zed substance clinker, pyrochemi cal aluminium , product, is of oxides by much one of calcium, silicon, the of the heat to handling kiln and cooled discharged from the temperatu re controlled a closely of cement quantities of other minerals. The iron, and small clinker is Generally combination Portland "clinker". called an intermediate form a pelletized various types of from the cooler is coolers. returned to to the ki in to increase heating efficiency. Fina 1 grinding reduces the powder so fine that more than that has 100,000 openings clinker and gypsum to a 80% will pass through a screen per square inch. This powder is portland cement. Nearly all cement is used to produce concrete. Although of its in-place cost, concrete, and from 5% to 25% key forms of a cement The growth the of level a has essential is form growth in activity, and wide in the mix range In fact, concrete. of the has the many material, applications concrete in some Thus the construction of growth the relative of construction. of construction the and techniques, Concrete growing on or other depends on which ideal construction nearly all demand depends binds a direct function activity. an with hydrated, mass called for concrete, it it is the crushed stone, market is prestressd, etc). (reinforced, when the rock-like construction that make attributes which demand in the which, sand, gravel, into materials growth paste such as aggregates inert the weight of cement combined concrete. Portland ingredient in water, of 12% of the only an average cement constitutes markets, local building other building cost of materials. Almost all the for world is finished production of demand for raw construction cement portland cement, cement vary manufactured throughout although the from country specifications to specialty cements is determined the end materials, and use, by the by the needed requirements that of the cement manufactured most of the countries is a pure portland cement. The by the market availability of the strength cement must meet. The majority country. the in E CHAPTEIR INTERNATIONAL CONDITIONS 2.1. General View Since when 1825, considerably. The the production and from 1.7 million production stoped in 1929-1947, was the tons in reconstructionwere an production was cement increased in the second production of Europe. The reached 1880, 30 War, the recession War, the increase in the world impressive, (per year increase Therefore after 1948 the needs for cement industry, and being as 0.8%). cement Western Due to the first World in 1929, and the Second World world time a result of the countries of the millions in 1913. the first British monopoly was curbed the 19th century, as U.S. the nowdays, the production of produced, until half of for impetus for the milliontons reached 951.5 in 1985, (table 1). 2.1.1. World Production and Consumption The world production considerably from 1973, which is and 130 million tons a per year consumption in 1950, to 717 increase of 7.7%. increased tons in The increase in the price of- oil economic in 1973 growth, resulted consumption of cement in increase during of the respectively), construction that, this period had a of cement, of sector. Most the 1981, year and 1981. The as the oil higher per year (12.2% and 6.9% development the world the per important, however, and increased their share in between 1976 consumption 1950 for the oil producing as well because between results a decrease by 2.6% developing countries, (the importing), and its of their is the fact developing in the production of countries cement, from 16% to 40%, and in the consumption from 22% to 40%. Until 1990 the 1100-1200 million developing world production tons. At the both countries, is expected to reach same time, the share in the production of the and the consumption, is expected to increase. Also the trend to build with production capacity of high-technology units per day will Many increase. which countries developing (e.g. China and India), (20-50 tons per day) in units have_ the advantages production, low a shorter dependence do they build small various parts of the At of low capital the same from the industrial the time cost per the factories country. Such transportation costs, and they period. have not and in which the demand is necessary capital for such units, high, 2000 tons unit of are built in technological countries, is decreased to a certain extent. The new trend in the cement industry, which is also industry, is to replace oil with adopted by the Greek cement as a coal fuel. production cost industry the cement while countries, developing (fig. 2). is decreasing, the total 60%-75% of accounts for the share developed countries the total cost in the energy In the total energy produced in these the same countries it has been estimated that, of 1,000-1,500 the amount Energy in the consumes countries. For 2%-6% of investment, of without big million dollars, in 1983 prices, could be saved. 2.1.2. International Trade of production in the for cement patterns is cement shipped by the are affected either 1985. 8% in to 1970, shipping transportation and available cement has increased from 4% trade of The international bulk in Distribution type and practices. or cost of Finished bags. in Bulk distribution has become increasingly popular while the use of bags declined. Bulk has economies of elimination for affords scale in transport, reduction of packaging materials the benefit of of handling, and and equipment required bagging. Because cement is a one shipping to another value-to-weight and ratio, within 150-200 miles of commodity with especially cement little variance from because plants tend of to its be low located their principal markets. Beyond that overland point, marketing areas extended considerably by utilization of distribution customer's facilities. by direct shipment to production, or is distribution area where their plants or geographic area the in compete companies cement however, general, of point the miles from of hundreds perhaps terminals, In with less costly water transportation, access to can be For companies the product. value of to the relation in excessive costs become transportation located. either through the spot market Sales of cement are made or contracts by are favored Contracts if services in order to users cement serve cement and concrete technical mainly to by routine carr ing out The quality. the technology kinds of se. Contracts of are attractive large projects for supply of large and unhindered provide field uses on the all on testing suppliers also governments and cont actors of which steady a number of attract c ntracts. Service laboratories information of cement and the provide and have to uppliers provide deliveries. The timing of the they avoid plan better are also able to t ey the quantity know they suppliers because by the of prices. They dropping the businessmen. or governments local with quantities essential. The price of cement in the law of demand-supply. The dropping in the of th the domestic last five year production ir spot market is determined by demand for as a result cement has been of the increase the countries-importers, as supply of cement in decline has facing. The problems that they are of the economic well as mainly increased, in the consumption because of Western countries of the the Europe. As a result, prices have been continuously dropping. expected to be determined by the The price of cement is "competitive cost". Eventhough there is market, years in had reality, the as a result intense a fixed price in the competetion period from the time that last order to in prices in the decrease achieved in the is The "competitive profit" increase sales. in the the price decrease is announced to the buyers, to the time that the competitors learn about this the same levels, eventhough a given the is expected to trade international decrease. The small remain at increase may be achieved especially in the needs for increased consumption developing countries. Companies quote FOB (base) and delivered prices. Usually on delivered prices, made by the suppliers price offers are because the loading of the buyer's transportation means is an more costly than loading a incovenience for the supplier and uniform type of transportation, supplier. An other make -offers on incentive delivered freight charges and offer The intense more easily scheduled by the for the cement manufacturers to prices is that they can absorb lower delivered prices. competition in the last years has resulted in changes on the trade of cement. Substantial accompanied the changes rapid in growth cement of distribution cement capacity have and production. and The general more convenient distribution marketing service terminals as become widespread. emergence of effect has of cement. operating bases For plants from which to establish from distantly than use with a access they are a of shipment a cheap The first consuming area can advantage over suppliers operating cement can water utilized as to distribute cement. terminal in has in the to used as of to the a major link terminals are terminals are relieved nearby terminals The of distribution located plants. Cement users minimal as speed channel markets, and offer customers a service access to customers. distribution terminals as entering distant company a provide faster Several factors have contributed transportation, distribution way of to been to of the need to inventories, be with convenient since shipments provided on short is important to the carry more from notice. Insofar users, suppliers with terminals have a competitive advantage. In addition competition, one base price, be a useful A company with tool of of prices, in enabling way cutting prices, while the various set only number of terminals not be equal to the transportation In this cement one at each terminal. The base at terminals need served. service no terminals can while one that serves a may set a variety price plus as implement selective pricing in markets supplied. base serving terminals may manufacturers to price quoted to terminals costs to can be minimizing the used the factory the terminals as means problems of associated with preventing such price cuts from spreading to all the areas served. Often the operation of joint ventures the distribution terminals are with local businessmen. The participation of local businesmen offers a knowledge of the local market and serves reducing as a mean manufacturers in capital with this way local. precision changes when demand of local antagonism. also manage to Cement prices in actual replace company's do not reflect transaction prices. is low, cement with In periods companies tend to reach more distant markets, absorbing Cement out for freight charges. At times of slack demand, price shading might also occur. In the days of excess easily described. prices. the mill delivered were to to shifted from a surplus, be made, each destination. situation of pricing practices plus delivery at destinations customers. change Larger prompt payment. On the than the charges from the cement industry have become costs tend be has to capacity more complex. to to simply summed capacity shortage a variety of techniques, while nonetheless and delivered the seller As indicators of transaction costs. than a prices price plus actual transportation factory prices Cement companies quoted FOB To determine which shipments of demand, cement prices could be less Mill reliable A cement supplier may adopt not modifying his mill price, effective price usual discounts are occasion this has been real requirement, with discounts paid by offered his for more an imaginary given regardless of 20 whether payments are prompt establishment or expansion Alternatively the customers. financial The At one of operations of may merely suppler cement quarantee customers. More frequently, the financial bank loans made by is provided assistance also provide direct investment funds for extreme the supplier may the are a wide gamut. provided, may run assistance actually There manufacturers. cement by not. financial assistance of cement arrangements involving direct customers or related to accounts carrying receivable for extended periods. have resorted to phantom Some producers billing. In this situation a supplier serving different places may agree customer, chosen may introduce a zone price system is quoted may areas in for all to the the lowest at plus freight charges. The delivery suppliers fictitious. Often entirely be a customer at cement sold shipped, where of regardless combination of base price point to bill all delivery point where a single delivered price which phantom delivery billing be practiced. Cement better cope caused companies facors have in production or marketing to be gained a program various production operations under Even where economies to integration. through the combining of one management. order in of vertical adopt There are economies coordination used integration with increased competition. Several firms to combined, have may of operations, operations cannot be realized or through be physically through better the elimination of 21 certain transfer (notably selling costs, with sifting goods fron one Typically order to material and to minimize (backward integration). to protect their own and necessary assure in try stage of production to the next. cement manufacturers quarries costs), associated operate their own of raw sources fluctuations in raw material costs On the other hand markets by cement companies entering the concrete business (forward integration). ready-mixed 22 INTERNATIONAL PRODUCTION OF CEMENT Year World Produc. (thous. tons) 1920 1930 1938 1950 1960 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 32,200 73,400 86,700 133,000 314,200 589,500 634,100 676,500 717,500 716,000 719,000 758,000 806,450 846,450 873,050 881,100 884,050 886,300 917,100 939,150 951,500 Table 1 Source: (5) Index 5 12 15 23 53 100 108 115 122 121 122 129 137 144 148 150 150 150 156 159 162 23 ENERGY IN THE CEMENT Solid Fuels(%) Finland UK Denmark Luxemburg Belgium Switzerland W. Germany France Norway Spain Sweden Ireland Italy USA Canada Egypt Nigeria Turkey GREECE 100 98.3 96 94.5 81 75.5 66 55 44 42.2 36 35.8 27.3 75 30 27 25 11 Liquid Fuels(%) 1.2 4 5.5 5 23.5 28 34 56 57.8 64 64.2 61.7 5 34 100 73 75 89 Table 2 Source: (29) INDUSTRY Gas(%) 0.5 14 1 6 11 1.1 20 36 - 24 ENERGY CONSUMPTION aCeaeq~ umm 1.9m IJ~oD I.Mo tlim It•W 1.r00 V00 1=00 X00 '12x• 9.900 amo i9m 14k0 lft5 1970 g.2 Fig. 2 Source: (29) 1975 25 International Conditions in 1984-1985 2.2. In The world production 1984. At the 8% in from 590 million tons increased by 1.3% in 1985 international same time the million tons in 1970. compared to trade increased to 1985. Production-Consumption 2.2.1. The Europe, the production reached 939 the world 1985 952 million tons, in and 1984 (West and East), (tables, 3-4). respectively, continuously consumption while 10 it had years ago, world the of 41.8% declines, since it holds included), Turkey and (USSR Europe, of role The 66% (68.2% and consumption areas and main production and the South-East Asia are the total. 53% of Nevertheless, it remains the biggest producer-consumer and deserves to both in the countries Spanish French, and (18%), considered to (27% production, be the the CEMBUREAU evident and the countries, despite the expansion since 1983. of their economies of members European Economic Community the decline is be examined separetaly. The it Important compared (22% the West German, increase in the decline is with (16%). the Turkish 1983), Impressive in the is production, since 1983). In Asia the increasing power is China, (27% increase in 26 1985), which for the 1985 in the world, biggest producer the Indian production, cement and production as well as industries of for the became first time The (table 5). the decline the high rates Malaysia and in the increase in Japanese the of increase of the Indonesia deserve to be mentioned. Regarding the production consumption of the decrease in the production of Brazil, rest of the world, the (26% since 1982), and The production of cement in is impressive. the rest of the world is characterized by stability. 2.2.2. Trade West important Asia and North and West areas, importing absorbing Africa are 51% the of the most world imports. The CEMBUREAU and exporters of cement, Japan the East Asia countries are the main (71% of the total world production). remained in 1985 in the first position of the exporting countries, despite the decline of its exports, (32% since 1983+. Spain continued to hold the second position, but the Spanish thousand exports declined tons. Only the about the same quantity, mentioned that these the international third by 41% exporter, Greece, (4% increase in 1985). three countries trade. since 1983 Regarding It conduct about Turkey, to 7800 exported must be 41% despite of the 27 impressive increase 1853 thousand in its tons and to production, its the exports fell to 17th position, (7th in 1983 important importers, USA has and 11th in 1984). Regarding the been the most tons imortant in 1985. It in 1985, Arabia, years, three most an increase from the (table 6), by 63% first position fell to imported 14,000 thousand compared to that it the third 1984. Saudi held in the last position in 1985, behindEgypt, (table 7). A more an exporter detailed analysis of and Greece as is made in chapter 3.6, while the most important countries importers 4, the position of of Greek cement are the most important industries in chapter 5. examined in chapter competitors of the Greek cement 28 1984 PRODUCTION IMPORTS EXPORTS (million tons) COSUMPTION Europe 263.6 8.5 36.0 236.1 USSR 130.1 0.2 2.3 128.0 40.8 22.8 2.2 9.1 6.7 18.6 13.3 0.9 0.5 3.9 1.8 0.1 0.7 0.4 0.6 57.6 36.0 2.4 9.2 10.0 America North Central South 144.9 78.2 27.0 39.7 10.7 8.9 1.4 0.4 7.6 2.9 2.8 1.9 148.0 84.2 25.6 38.2 Asia West S. West S. East East 353.1 45.4 35.6 25.2 246.9 32.9 19.8 2.9 5.3 4.9 23.6 2.8 1.1 19.7 362.4 62.4 38.5 29.4 232.1 6.6 0.6 0.2 7.0 939.1 71.5 71.5 939.1 Africa North East South West Oceania TOTAL Table 3 Source: (5) 29 1985 PRODUCTION IMPORTS EXPORTS (million tons) COSUMPTION Europe 251.8 8.3 32.8 226.7 USSR 131.0 1.0 2.3 129.7 16.5 53.3 33.6 1.0 0.5 3.9 1.5 0.3 0.6 0.2 0.6 Africa North East South West 40.5 22.9 2.4 8.0 7.3 11.0 2.6 8.3 8.9 America North Central South 151.4 80.3 29.4 41.6 14.8 13.2 1.3 0.3 9.4 3.3 3.2 2.9 154.2 86.8 Asia West S. West S. East East 374.8 48.9 26.2 21.7 2.2 0.1 1.6 378.3 57.5 40.5 25.9 254.6 Oceania TOTAL 38.0 25.2 262.7 6.9 951.5 13.4 2.9 4.1 5.9 0.7 67.3 Table 4 Source: (5) 17.9 0.2 67.8 27.9 39.6 7.3 949.2 30 IMPORTANT COUNTRIES-PRODUCERS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. China USSR Japan USA Italy India Spain France West Germany South Korea Mexico Brasil Turkey Taiwan Poland Greece UK Rumania 1985 1984 1983 1982 133.0 129.0 76.4 70.3 37.3 31.0 24.2 23.5 22.9 22.0 21.3 19.0 17.7 15.3 14.9 13.7 13.4 13.0 121.1 130.1 78.4 70.5 38.9 29.1 26.6 24.0 26.2 20.4 18.4 19.5 15.7 13.3 16.4 13.5 13.6 14.0 105.0 131.5 84.7 68.5 40.2 25.4 31.2 25.8 27.9 22.5 17.3 20.9 13.9 15.0 16.4 14.2 13.5 15.0 86.0 124.0 80.4 57.2 41.6 20.4 30.2 27.7 27.8 17.9 19.2 25.6 16.0 15.0 16.0 13.4 13.0 15.1 Table 5 Source: (5) (million tons) 1984 1984 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. (thousand tons) IMPORTS-EXPORTS (thousand tons) IMPORTS-EXPORTS Country Imports Country S. Arabia Egypt 12,000 9,100 8,600 3,711 3,363 2,983 2,876 1.883 1,860 1,800 1,500 Japan Spain GREECE Taiwan S. Korea Rumania Canada France USSR Mexico Turkey W. Germany Belgium E. Germany USA Singapour Algeria Netherlands Hong Kong Kuwait W. Germany N. Yemen China Malaysia Bangladesh Nigeria UAE Pakistan Libya Bahrain Oman Cameroun 1,438 1,150 1,145 800 800 700 700 600 550 Source: (4) 2,007 Yugoslavia Venezuela UAE * 1,000 Sweden Netherlands Table 6 11,279 10,439 7,332 3,559 3,177 3,124 2,827 2.683 2,300 1,932 1,623 1,237 1,200 1,200 1,062 1,019 Kuwait * * Exports reexporting 767 709 32 1985 Country 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. USA Egypt S. Arabia Singapour Hong Kong Algeria Netherlands Kuwait W. Germany China IMPORTS-EXPORTS (thousand tons) Country Imports Japan Spain GREECE Taiwan S. Korea Canada Rumania France Mexico USSR 14,000 9,000 7,500 3,400 2,900 2,800 2,800 1,800 1,800 1,500 Table 7 Source: (4) Exports 9,100 7,800 7,639 3,900 3,100 3,100 2,600 2.600 2,500 2,200 33 2.3. European Cement Industry The European Cement non-profit Association organization. It World War and has was its base in (CEMBUREAU), however, are in are 19 countries of the (table 8). Greece objective members other created international, after the Malmoe, Sweden. Second Its offices Paris. Members of the CEMBUREAU Western Europe and the Mediterranean became a of this Paneuropean or is an related member in June 1962. The organization, is to help its organizations, to increase quantitavely and qualitatively the consumption of cement. The CEMBUREAU in which, either permanently production), three is governed by a all members permanent Economical, as well are committees, twelve member Committee or alternately, (according to represented. There are also Technical, Marketing, and as temporary work groups that deal with specific problems. The countries members of the CEMBUREAU are divided into four groups. -"Small countries" It includes Denamark, Norway, Sweden, Netherlands, represent Luxemburg, the 10% Portugal, and of the total production members of the CEMBUREAU. Finland, Iceland, Ireland. They of the countries -"Old industrial Countries" Includes France, Belgium, West Germany, and United Kingdom. They represent 35% of the total production -"Countries of the center" Includes Austria, Italy and Switzerland which represent 25% of the total CEMBUREAU production. -"Countries exporters" It includes Spain, Greece, and Turkey. They represent 35% of the total CEMBUREAU production. From 50 million in 1956, tons production reached 216 million tons recession in 1976. 1978 Since the total CEMBUREAU in 1978, despite a small the production has been constantly decreasing, (table 9). The old production industrial in countries a 1974. After reached period their maximum of stagnation, their production has been decreasing. The have small countries and the countries of the center a constant production. The countries exporters production until 1978, but had a big their increase in production has their remained constant in the last years. Important involved is in the 1960, their number the cement decrease in the production. From decreased to 180 in number of firms 300 companies in 1985. Most important 35 is considered- to be the decrease in the number of countries. Contradictory the industrial old in decrease production in 1984), the number of units remained about the 200,000 thousand the to of number the same, (550 in 1960, 440 same period the production while in the increased, from the firms, firms in tons per year, per unit to 500,000 tons per year. The consumption countries has capita in European Economic been declining constantly since consumption in the E.E.C. 1985, while in 1980 it was 12). the Community 1980. The per countries was 442 Kg 541 Kg, a decrease by 18%, in (table 37 CEMBUREAU COUNTRIES (thousand tons) Year 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 Change per year, Production Exports Exports Production 180,350 187,900 200,900 209,300 204,100 195,000 200,550 207,150 215,900 214,150 213,450 210,300 202,390 198,390 189,990 182,495 8,000 10,550 12,500 14,050 15,050 17,100 18,800 24,850 30,450 28,700 27,800 32,900 33,300 32,350 28,440 25,040 1970-1984 Change in 1984-1985 Production Exports 0.4% 9.5% -4.0% -12.0% Table 9 Source: (4,5) 36 COUNTRIES-MEMBERS OF THE CEMBUREAU Countries Austria Belgium Denmark Finland France W. Germany GREECE Iceland Ireland Italy Luxemburg Netherlands Norway Portugal Spain Sweden Switzerland Turkey UK Firms 1984 1985 12 6 1 2 12 42 4 1 1 59 2 3 1 3 36 1 17 15 7 13 6 1 2 13 35 4 1 1 60 2 3 1 3 36 1 16 15 4 Production Capacity 1981 1985 6000 8000 2185 1990 27623 34400 12380 100 1960 52040 960 1700 2100 5450 34063 3070 5440 18735 14756 Production Capacity in thousand tons P.C.P.F. :Production Capacity Per Factory Table 8 Source: (4,5) 6000 8000 2080 1890 27623 34400 17180 100 2550 54520 960 1700 2100 6900 34078 3070 5440 21135 14924 P.C.P.F 400 2080 475 480 580 1910 100 1275 630 960 1700 700 1000 680 1020 450 540 570 38 CEMBUREAU COUNTRIES (1984) (thousand tons) Country Production Exports Austria Belgium Denmark Finland France W. Germany GREECE Iceland Ireland 4,852 5,708 1,450 1,645 24,025 26,224 13,460 114 1,377 17 1,232 74 8 2,683 1,623 7,332 81 0.3% 21.6% 5.1% 0.9% 11.2% 6.2% 54.5% 5.9% Italy Luxemburg 38,891 973 522 682 1.3% 70.1% Netherlands Norway Portugal Spain Sweden Switzerland Turkey UK 3,176 1,459 5,483 26,643 2,360 4,297 15,735 13,552 709 106 23 10,439 767 17 1,932 193 22.3% 7.3% 0.4% 39.2% 32.5% 0.4% 12.3% 1.4% D.O.E.O. :Degree Of Export Orientation Table 10 Source: (4,5) D.O.E.O. CEMBUREAU COUNTRIES (1985) (thousand tons) Country Production Exports Austria Belgium Denmark Finland France W. Germany GREECE Iceland Ireland Italy Luxemburg Netherlands Norway Portugal Spain Sweden Switzerland Turkey UK 4,541 5,537 1,418 1,608 23,546 22,944 13,639 117 1,487 37,632 853 2,877 1,354 5,364 24,200 2,050 4,254 17,700 13,403 15 1,084 5 4 2,591 1,496 7,600 249 384 662 474 8 68 7,803 603 17 1,853 153 D.O.E.O. :Degree Of Export Orientation Table 11 Source: (4,5) D.O.E.O. 0.3% 19.5% 0.3% 0.2% 11.0% 6.3% 55.7% 16.7% 1.0% 77.6% 16.5% 0.6% 1.3% 32.2% 29.4% 0.4% 10.5% 1.1% PER CAPITA CEMENT CONSUMPTION IN E.E.C. COUNTRIES (Kg) Belgium Denmark France GREECE Ireland Italy Luxemburg Netherlands U.K. W. Germany Mean 1980 1981 1982 1983 1984 1985 570 313 524 708 534 723 828 430 256 528 486 235 501 670 540 745 786 361 221 475 465 225 455 636 454 719 736 325 230 440 415 239 421 637 417 693 769 337 243 450 411 266 390 621 386 677 789 333 245 406 408 282 381 595 358 654 750 322 242 374 541 502 -7.2% 469 -6.6% Table 12 Source: (12) 462 -1.5% 457 -1.0% 442 -3.3% CHAPTER 3 GREEK CEMENT INDUSTRY History 3.1. The of evolution the Greek cement can industry be divided into three periods. Prewar period 1950-1973 1970- ... In the first oriented towards two periods, the Greek cement industry is the The domestic market. factory with a production capacity in 1902 by TITAN. started operating. 1925 and year, the to cover 1920-1925, 55% increased needs motivation it was first factory HALYPS in 1939. 1965.. At, -first the production enough In 1911 of OLYMPOS and HALKIS started ATLAS and the of the after for the domestic the Greek was cement small and demand. was named HERACLES operations in ATLAS went consumption 1922 cement of 10,000 tons, was built Nicholaos Kanellopoulos. In the same first In bankrupt in it was the period imported. construction was industry, which not a The big expanded rapidly. In 1938 only 7% of the consumption was imported. In 42 1920 the production was 20,000 tons, in 1930 180,000, and in 1938 313,000 tons, (table 13). cement tons, in 399,000 The million tons. 1960 1.6 reached 20% the for landmark prohibition by the As in 1955 exports to export again and lost a be a considered to cement industry, exports in 1933, fell to zero. In 1947 the government, for a few Greek result, a 1929 fell to were made first exports Greek 1970 4.6 and in million tons, production. 1973 is of the reached production the (16,000 tons), but until 1935 they cement industry started to the big push imports from 84,000 tons in 1955. The tons in 2,000 gave a 1950 In industry. for increased needs War, the Marshal plan and the construction Greek World the Second After the of because months, to export. big in share their traditional markets, (e.g. Libya). the Greek cement industry Since 1974 The oriented. totally in based the first in increase time the has become export production of the increase in the exports. exports exceeded domestic cement is In 1981, for consumption, accounting for 52% of the total production, (table 14). The related development tao the of industrial "traditional" sectors, basis of the supplies the cement industry development with low importes high technology products. closely Greece. (cement, textiles, leather), Greek exports. In this way, the foreigners of is The are the the Greek industry technology products, and This creates problems, at least longterm, for the Greek industry and economy. 43 The face, problems that need technological happen evident. in the strategy, improvement of in as Greek industry a target the This did not problems are now the production. and the cement the absence of state industry competitive economy. the of the having textile industry, Contrary, marketing and an proper many sectors abroad industry, the dynamic interference resulted in contributing to the Greek 44 DELIVERIES OF CEMENT AND CLINKER (ALL TYPES) Thousand Tons YEAR 1914-20 1921-25 1926-30 1931-35 1936-40 1941-45 194650 51 52 53 54 55 56 57 58 59 60 1951-60 61 62 63 64 65 66 67 68 69 70 1961-70 71 72 73 74 75 76 77 78 79 80 1971-80 191480 81 HERACLES G.C.C. DOMESTIC TOTAL 27 27 106 106 393 393 504 528 619 619 122 122 479 505 150 159 194 236 237 286 309 401 458 569 536 595 496 533 560 578 582 609 706 726 4,230 4,692 647 858 893 910 996 1,017 1,143 1,161 1,274 1,342 1.353 1,423 1,413 1.586 1,533 1,680 1,756 2,075 1.911 2.032 13,121 14.064 2.022 2.240 2.334 2.696 2.577 2,700 2.053 2.756 2,014 3.014 2.075 3.086 2.490 4.305 2.576 4.481 2.905 4.780 2.787 4.822 23.833 34,880 43.436 55.938 2.836 5.541 EXPORT 24 - 26 9 42 49 92 111 59 35 18 27 20 462 11 17 19 18 68 70 173 127 319 121 943 218 362 123 703 1.000 1,011 1.815 1,905 1.875 2035 11.047 12.502 2.705 Table 13 Source: (I) GREEK CEMENT INDUSTRY DOMESTIC EXPORT TOTAL 116 116 213 213 665 665 36 1.068 1.104 1.413 .1.413 289 289 57 1.228 1.285 17 416 433 111 480 591 122 576 698 153 706 859 230 901 1.131 146 1.064 1,230 96 1,132 1,228 54 1.324 1,378 96 1,362 1,458 78 1.569 1,647 1.103 9,550 10,653 70 1.791 1,861 33 1.888 1,921 53 2.244 2.297 54 2.600 2,654 157 3.035 3,192 212 3,378 3.590 366 3.337 3,703 356 3,721 4.077 642 4.257 4.899 364 4.556 4,920 2.307 30807 33,114 677 4.885 5,562 804 5.547 6.351 376 6.104 6.480 2.042 4 972 7.014 3.059 4.863 7.922 3.406 5.333 8,739 4502 6.003 10.505 4.934 6.557 11.491 4 899 7.170 12.069 5.876 6.818 12.694 30.575 58.252 88.827 34.078 103.601 137.679 6.728 6631 13.359 GREEK CEMENT INDUSTRY (thousand tons) 1970 1976 1978 1980 1982 1983 1984 1985 1.Production capacity 5300 11000 11800 14000 15525 17000 17180 16930 2.Production 4900 8740 11490 12700 13330 14185 13610 13669 3.(2)/(1) 92% 80% 97% 91% 86% 84% 79% 4.Exports 340 3410 4930 5880 6950 7845 7332 7639 4900 8740 11490 12700 13330 14185 13610 13669 6% 39% 43% 46% 52% 55% 54% Production 100 179 234 259 273 290 276 279 Exports 100 1003 1450 1729 2044 2307 2156 2245 Sales 100 178 234 259 272 289 278 279 5.Sales 6.(4)/(2) 81% 56% Indices Table 14 Source: (1,6,7,26) Formation of the Greek cement industry 3.2. from 5.3 million tons The production capacity increased in 1970 to 17 million tons in in 1985, (table 15). The increase was almost the same, and as the production modern equipment of can be attributed to the over 80%. This at high levels, over capacity has been degree of production a result the the Greek cement industry, as well as to the penetration into until their high demand, markets which with the foreign did recently, not allow for the at least of decline the production. The Greek cement industry is factories and total capacity composed of 4 firms with 8 of 17,000 thousand tons per year, (table 15). "HERACLES", has -A.G.E.T. white cement white cement, portland, produce factories that two AA, portland portland-high-resistant, Greek-type, common resistant and to sulphates. -TITAN, has four factories that produce portland-Greek type, white, high resistant and resistant to sulphates -HALKIS, has one factory that produces common portland -HALYPS, has one factory that produces All the above factories operate on a portland Greek- type. the technological level of be, according to 24-hour basis and their facilities is considered to international advanced. The factory of A.G.E.T. standards, of the most in Milaki in the island of 1983, was it started operating in the time that Euboea, at considered to be the most advanced. A convert their the come from has improvement great installations, so that to decision they are able to use, as a fuel, either coal or oil, "with a simple phone call". The high cost market, the the the propable given considered domestic It must investors. be mentioned that the 170-200 million US the new unit, dollars, (table 16). An such a unit in the island cement, both possible internationally 1 million tons estimated to be cost of such a unit is per year. The shape of discourages which a unit, is considered to be accepted size of not of a for demand the international, and market is design and construction of such a in decline the and oligopolistic for the construction time required for the unit, the companies in new entrance of about attempt to build of Crete had no results because of the decline in the demand, both domestic and foreign. The cement in factories Given quarries. limestone the factory of located mainly the high transportation near port facilities. With the costs, the factories are also exception of are 3). The factories are usually around Athens and Volos, (fig. near Greece all the TITAN in Thessaloniki, other factories have access to owned port facilities. increase in Facing an tried Thus to minimize they tried cement kilns. the oil prices, production costs to substitute Despite the Greek producers by reducing oil for increase in oil usage. coal in firing the the price of fuels, the 17), cost to the total cost, (table percentage of the energy for the constant, especially has remained two bigger companies that have completed the conversion to coal. Coal, however, is a dirty fuel that requiers increased expenses for the protection pollution of the is confronted However, the use of the industry order to analyze environment. to with the air additional installed. Drapetsona which was old and now the attempts electric power. In that continuously exhaustion and measure the quantity of dust emited, have been Besides of electric filters. pollution, devices the factories's closed and it is use of the problem pollution control equipment has required consume prevent Today polluting operating as to importance is considered to The factory of AGET at the environment, was a distribution terminal. prevent air pollution, of great be the creation of "green zones" in and around the factories, as well as the recreation of the quarries than that are 20,000 trees, purpose. It must an exhausted. In 1985 coming from TITAN planted nurseries created be mentioned that in each agriculturist employed, responsible and recreation of the environment. more for this factory there is for the protection PRODUCTION CAPACITY OF THE GREEK CEMENT INDUSTRY (thousand tons per year) 1984 AGET Factory HERACLES I 1.15 4.70 Factory OLYMPOS Factory HERACLES II 1.60 7.45 TOTAL TITAN Factory Factory Factory Factory in in in in 1.35 Patra Viotia Elefsina Thessaloniki 5.10 2.10 7.20 1.20 5.83 1.35 2.20 1.08 1.20 5.83 3.10 3.10 0.80 0.80 17.18 16.93 2.20 1.08 TOTAL 1986 HALKIS Factory in Halkida HALYPS Factory in Aspropyrgos TOTAL Table 15 Source: (12) COST FOR THE CONSTRUCTION OF A UNIT Land Equipment Transportation Steel Structures Assembling Civil Engin. Works Miscellaneous 1% 60% 4% 7% 3% 23% 2% Table 16 PRODUCTION COST Labor Energy -Fuel -Electricity Raw Materials Miscellaneous 1977 1981 16% 35% 26% 9% 9% 40% 14% 48% 36% 12% 10% 28% Table 17 Source: (1,6,7,26) 1983 9% 55% 37% 18% 22% 14% 1984 1985 10% 55% 34% 21% 20% 15% 12% 55% 32% 23% 19% 14% D·C1 d 04ýZ9 c•z3 g &t Fig. 3 Research and Education 3.3. companies cement Greek The in the fields of research all have years. They been have cement production for a number of up-to-date scientific instruments. 1979 the National Research was founded In these laboratories there is a process with the to improve the production of raising Furthermore, in Institute in Cement and it is financed by AGET. object equipped with excellent laboratories, the most ceaseless effort conducting efficiency, reducing energy consumption, of cement. Among their activities, and improving the quality the following should be mentioned. and research -Technical studies feasibility on the possibility of vertical utilization of quarry material. of current technological -The study might permit fuller use of developments which the energy lost in the production process. -Research on alternative fuels to replace oil or coal. Many of the technology have in cement findings seminars and conferences, where presented at been they have been well received by scientists and experts. now considerable experience in The Greek companies have research cement, and process. raw on material for use in the on technological improvements in This service, as well enables them to provide a as consulting services for the production in the countries production of the productive better support the increase of of the Middle East and North Africa. A main concern personnel of all fill of grades, and matters, energy middle organization, prevention. This classes provided management of conservation, which is the training creation of technical and from the continuous. Visits order to administrative human envromental protection, of managers to organized in communications, are separate are the Seminars are higher positions. inform the companies and relations, accident regular educational abroad for the training of the upper management. are also 54 3.4. Importance to the Greek economy to be one of the most The cement industry is considered sectors of important crisis for has been industry reached enormous. The a high point in the investment is than the 1982 when it was currency outflows 1985 completion of beginning of the cement future to reach the 1980's. investing, to the as well decrease in the demand, not expected in the due 23.5% of fell to levels long-term commitments of industry, investment is of the in Given the 1985. short-term and the level the cement industry, (table 18). Since 1982 oil, and the conversion to as of the cement investment in decreasing, and that of its contribution to curbing the the total investment in the lower the investment in the Greek economy, industry has been rising and recession a period In Greek industry. the Furthermore the of because the technological dependence from abroad, are high. This not only has negative effect affects the on the companies. The US dollar, (fig. 4), three- years for company, TITAN, debt was in decade the excess in Middle East three resulted of the the period four in losses in the companies. The any losses mainly domestic market has been directed and North Africa. last fourth because its currencies, (fig. 4 ). In production was also big depreciation of the drachma did not show European whole, but intense investing in 1978-1982, combined with the to as a economy the last self-sufficient and the to the market For the first time of the in 1981, exports exceeded were 274.1 been increasing despite the currency inflows in 1981 the international currency are of 56.2% in in 1985. due market. We outflows industry imported. rate increase prices to the As a per year. volume attributed to the mention the in the that the of the activities Fuel, equipment and result exports, competition however from of Since million US dollars This can be harsh must resulting are high. only 0.5% the currency inflows are decreasing from 274 declining cement at a to 171 million of the total 1973 they represented In the period 1973-1981, of the total. 1981, currency inflows millions dollars, representing 5.7% exports, while in value of have domestic consumption. The net currency spare parts inflows are approximately equal to 55% of the currency inflows. In table 21, the employment in the cement industry since 1973 is presented. There is almost 2.5 times greater than the industry, Greek curbing unemployment constitutes a 3.5% increase the increase in the (1.3%). However is its negligible, 2% of the total employment. per year, whole of contribution since it in only 56 GREEK CEMENT INDUSTRY INVESTMENT (MILLION DR.) Cement Industry Total in manufacturing 1970 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 394 2,242 2,400 1,299 1,460 2,320 4,470 10,442 18,406 11,766 5,251 3,195 10,044 26,584 31,346 33,851 38,237 51,259 65, 847 72,549 78, 194 90,400 103,827 112, 820 FOREIGN CURRENCY INFLOWS (million Cement( 1) Industry(2) Total(3) 1970 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 4.1 92.3 98.0 142.5 184.5 197.6 249.0 274.1 264.8 210.3 178.9 171.1 223.8 981.7 1160.2 1305.2 1542.1 1957.9 2249.5 2374.0 2011.0 1906.0 2002.0 2382.0 Currency inflows in present values Table 18 Source: (2,12) 612.2 2029.9 2227.5 2522.4 2998.5 3932.0 4093.9 4771.5 4141.4 4105.4 4394.0 n. a 3.9 8.4 7.7 3.8 3.8 4.5 6.8 14.4 23.5 13.0 5.0 2.8 ]r • 1/2 1/3 1.8 9.4 8.4 10.9 12.0 10.1 11.1 11.3 13.2 11.0 8.9 7.1 0.7 4.5 % 4.4 5.6 6.2 5.0 6.1 5.7 6.4 5.1 4.1 n.a EXCANGE RATES 150 140 130 130 120 120 110 110 100 100 90 90 80 70 70 so 60 1982 192 193 1964 1983 1964 1965 Fig. 4 Source: (26) 1986 58 INVESTMENT IN THE GREEK CEMENT INDUSTRY Year 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 Current Prices 546 373 153 319 282 394 840 828 1255 2160 2242 2400 1299 1460 2320 4470 10442 18406 11766 5251 3195 Inflation index 45 47 47 47 47 49 51 53 62 77 89 100 113 126 151 189 234 285 342 404 505 Table 19 Source: (1,6,7,26) Constant Prices 1976 1213 794 326 679 600 804 1647 1562 1976 2805 2519 2400 1150 1159 1536 2365 4462 6528 3440 1300 633 59 GREEK CEMENT INDUSTRY-CAPITAL Year 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 Index Prices 1976 86 100 107 113 122 136 162 199 219 227 231 14,925 17,325 18,475 19,634 21,170 23,535 27,997 34,525 37,965 39,265 39,898 Figures in million drachmas. Table 20 Source: (Table 19) EMPLOYEES IN THE GREEK CEMENT INDUSTRY YEAR 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 EMPLOYEES INDEX 3,898 4,236 4,646 4,702 4,717 5,457 5,435 5,508 6,363 5,814 5,589 5,680 5,571 100 109 119 121 121 140 139 141 163 149 143 146 143 Table 21 Source: (12) Domestic Market 3.5. cement in of Distribution network of dealers. At the and SKYRODEMA S.A., LATO S.A., a provide they costs), it is unlikely The main reason for this strategy which permits additional output a tight market. Any capacity. integration market without affecting for cement manufacturers this manner in Some other are outlets, to reasons secure captive diversification the profits. Other to higher equal, it is rational sales rest of for the prices to contribute will tend expand cement which is especially important in to market larger quantities to cause that in this way they manage forward integration seems to be things being to basis sufficient manufacturers to integrade forward. to 'be sold CONCRETE S.A., AND STAR saving opportunities offered (selling business already owns S.A. Eventhough there are cost TITAN one, INTERCONCRETE that a same time cement companies create ready-mixed concrete companies. AGET their own three, made through is Greece when faced with for promoting consumers, of business, excess forward to protect and quality control. The evolution of the the construction and public spending consumption had but in needs of on domestic consumption is related to the industry, the infrastructure. been increasing since the the last years it is housing needs, The per Second World War, decreasing reaching 595 1985, while it was 720 Kg in 1980. capita Kg in The consumption been analogous increased in of cement in the to the the period increased again in declining since then. period 1970-1985, has investment in construction. 1970-1973, decreased years 1975 to 1979, The domestic in 1973-1975, and it has consumption from 1980, fell to 6,200 thousand thousand tons in It been 6,820 tons in 1984, and to 6,000 thousand tons in 1985. in construction The investment per 15.7% in year the investment has decreased than that been less the other two in housing, and to increase, since Examples stage of categories has has followed the same investment is not expected to infrastructure is projects that 1979, that of 1970, sector investment The public rate of Since to levels lower than trend. Private and residential increase further. 1975-1979. period The investment in (table 22). increased at a are is expected far from currently in the completed. planning are: -The Athens International Airport at Spata. -The Rion-Antirion Crossing. -The Expansion of the Athens Subway -Schools and Hospitals. Since-the share of the lower than the public sector in construction is private, the consumption of cement in the domestic market is not expected to increase. Many probems the level prices, of for the the being under Greek cement industry prices in the domestic government control, arize from market. hardly cover These the 63 Cement companies production cost. by 40% in market. the Greek market are about borrow, and cement industry does finance its operations with the ability to in Greek the this domestic heavy market. Instead, borrowing and created problems for the cement industry. 60% of the countries, (table the European Economic Community 23).Therefore, the price increase in the domestic order to make profits from sales Prices in prices in selling ask for a its not have profits made by they have to repayment have INVESTMENT IN CONSTRUCTION (billion dr-1970) Year 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 Total Invest. 45. 53. 63. 64. 43. 46. 49. 54. 57. 60. 54. 50. 43. 45. 41. Private 28.9(64%) 33.2(62%) 40.0(63%) 43.6(67%) 27.7(64%) 30.1(64%) 32.8(67%) 38.6(71%) 42.3(73%) 45.0(75%) 41.3(76%) 35.2(70%) 28.4(65%) 28.1(62%) 23.2(55%) Table 22 Source: (15) Public 16. 6(36%) 20. 3(38%) 23. 6(37%) 21. 3(33%) 15. 7(36%) 16. 6(36%) 16. 5(33%) 15. 9(29%) 15. 3(27%) 15. 3(25%) 13. 3(24%) 15. 1(30%) 15. 3(35%) 17. 3(38%) 18. 7(45%) PRICE OF CEMENT IN THE EEC COUNTRIES(dr/Kg) Dec. 1981 June 1982 May 1983 June 1984 Marc.1985 UK W. Germ. France Italy 4.505 3.070 2.534 2.075 5.060 3.315 2.923 2.465 5.804 4.253 3.361 3.152 6.622 5.308 3.978 3.523 6.635 5.647 4.453 4.014 Mean EEC-9 (a) 3.082 3.548 4.291 4.830 5.255 Spain GREECE(b) 2.528 2.151 3.088 2.452 3.540 2.591 4.609 2.961 4.843 3.258 69.8 69.1 60.4 61.3 62.0 %(b)/(a) Table 23 Source: (26) Exports 3.6. not enough was in the decline domestic demand. to cover towards since 1974 exports cement exports smaller firms, of of 32.5% the to 56% Greek be successful. Greek in 1985. In A.G.E.T. 43.9%, the total, tons in 1984 TITAN HALKIS 18.7% the two be mentioned however that and 77.7% HALYPS, exported 67.2% HALKIS and respectively. total, the in 1975 and 7,600 thousand tons 6.9% in 1970 their production of the exports over the total sales, 4.4%. It must and HALYPS the from 364 thousand increased rapidly 33.0% of same time at the considered to in 1985. The percentage of exported the The evolution exports. is After 1974, capacity, have made necessary the 1970, to 3,059 thousand tons increased from and domestic demand increase in the production orientation the production 1973, since limited until Exports were A.G.E.T. 1985 TITAN In HALKIS 45.1%, exported and 18.7%, HALYPS 3.6%, (table 24). Greece exported 7,300 thousand tons, being the third biggest exporter in the world, behind Japan and Spain who 10.3 In 1984 exported and given general, not such a Eventhough the continued cement 9.1 and bad tons respectively. conditions, 1985 the international for year exports of to decline, the thousand tons Greek most of the (Japan:-19%, industry managed from 7,300 million cement In was industry. exporting countries Spain:-24%), the to increase slightly its in1984 to 7,639 thousand Greek exports, tons in 67 1985, (7,800 thousand second position, threatening Spain's tons in 1985). considered as exports can be of the Greek The success the result of a long-term systematic stategy to capture a big this effort it used the most share of the foreign market. In modern and effective marketing techniques. companies Greek Riyadh and Jeddah), 3 in Egypt, Port-Said), 1 advantages of Nigeria, establishing instead of bags. 1 in (2 in Alexandria and 1 and in North terminals, The Yemen. besides those following: -Cement is carried in earlier, are the mentioned bulk in distribution Saudi Arabia, (Haql, Damman, Gizan, 5 of them in terminals, 10 already operate In this way there is an elimination of the cost for packaging. It must be mentioned that cement exported 90.5% of the Greek is carried in bulk. -The losses of material due to damaged bags, (5%-8%), are avoided. -In the companies participate the domestic businessmen the terminals which usually help decisively in increase of sales since they have permanent interest. -The which that operate terminals are they are country, well accepted operating while at since they the same by the create time provide countries in value in the opportunities for employment. -Distribution offer higher terminals, flexibility with their to the Greek storing cement capacity companies, 68 relieving and away, sell right to burden from the them enabling them to wait for better selling opportunities. of terminals in a The operation a certain market creates permanent base in that market and is one of the steps that the Greek has industry cement the spot market. The in the seldom fixed, contract is the attempt of the and it cement in a of as in usually fluctuates spot market. The Greek companies decrease the price they offer soon as decreases their as his own, sell at 16.5 their profit margins and example, in order to maintain by squeezing the Egyptian share in $/tn share their threatens that someone below cost. For even selling they price customers. The attract companies to are almost prices, however, the hard competition and the same given have and the rest quantity exported is with contracts 60% of the to order selling in the Spot Market. permanent market share and avoid of it in taken by Turkey, market threatened eventhough the production cost is 21 $/tn. Distribution terminals means that promote the their utilization of extend. The Greek and low prices are cement companies exports. Vertical flexibility to absorb transportation them to manage shipments in integration their subsidiaries are shiping companies that use not the only also used in order and to the a great they own, allow them the costs. They also enable better. For example, by combining the transportation of coal and cement they managed to offer a competitive price in a distant market, such as the US. Their 69 technical subsidiaries customers, technology companies their on of the field uses use. The Greek cement responsible for parent companies. and coordinating cement all provide technical information the promotion Their cement and the companies also own of the exports of activities include managing supply, transportation, and distribution of that is shipped activities of to the include to the opportunities overseas, foreign potential markets overseas terminals. development of and the maintenance of Additional new business contact with 70 THE GREEK CEMENT INDUSTRY TITAN Year AGET 1976 1983 1984 1985 3098 1976 1983 1984 1985 2075 2664 2662 2600 2321 2767 2750 2676 1976 1983 1984 1985 1011 3553 3367 3442 1372 2734 2421 2486 6170 6029 6042 Production 3701 5494 5171 5362 Domestic HALKIS HALYPS 1605 2092 2044 1852 342 439 412 383 Sales 745 752 672 532 Exports 871 1302 1373 1429 Thousand tons Table 24 Source: (1,6,7,26) 193 156 117 109 152 286 320 274 Financial analysis 3.7. In this section I will other operating and the condition of the picture looking deeper companies. In this analysis data of that we have a better problems of the cement 25-48), so business, (tables their industries, by statements and the financial into the financial Greek cement of the results try to interpret the following performance ratios were used: Debt Ratio = Longterm liabilities / (Liabilities + company's ability appraise the used to It is Equity). to its obligations, as well as its financial policy. meet Current Ratio obligations its current for a allow assets. A possible thumb is Current company's ability to with a shrinkage of popular rule of / assets Current used to measure the liabilities. It is meet = of safety margin in its value to various a 2:1 considered to be relationship. Cash Ratio = to measure used obligations, by is Cash / Current liabilities. a businnes's ability to concentrating on It is meet its liquid assets current whose value fairly certain. Net the sales Profit Marain= Net income/Sales. It efficiency of operations, that is that find their way into profits. measures the percentage of 3.7.1. A.G.E.T. AGET was the biggest and wealthiest companies in 1980. Its debt ratio sales their found into then, and declining since 8% way of the total sales. the cement was 54%, while 7% of its profits. of Profits have ended with losses 1983 been equal to In 1985 AGET's losses equalled 4,216 million drachmas, that is 20% of the total sales. were inadequate to cover working Since the profits made on investment and capital borrowing was necessitated. At 2,337 million to banks owned In the 606%. same year negative. One of renewal, large-scale December 31, 1979 the company drachmas, while in 1985 its million drachmas, an increase by had climbed to 14,170 debt plant the Net Worth of the company the measures that the company was took in 1986 part of its debt, a measure that was to provide stocks for a improved its position. 3.7.2. HALKIS The same results of the path as of AGET. In Halkis's operations followed the 1980 its debt ratio was 63%, while the profits equalled 2% of the total sales. Operations became especially money since bad in 1982, and then. Losses in has been loosing equalled 5,000 million the company 1985 73 drachmas, 1985 almost 70% Halkis owned of the total sales. to the banks 5,800 At December 31, million drachmas, for which it payed as an interest only 4,412 million drachmas. 3.7.3. HALYPS Halyps is the the smallest of biggest debtor, must be since mentioned that 1981. Since production, it is international frdm is the those ratio being the company Halyps exports more Its debt to the drachmas in biggest debtor, of AGET and Profit Margin which This is is also 1985. It paid divident 60% of its fluctuations in the banks has increased 2,100 millions in that eventhough Halyps its losses are Halkis. than 1981, to must be mentioned, however, 91% in has not depending more on the markets. 525 million 1985. It the debt the 4 companies. It not as reflected was zero for Halyps, while important as on the Net it was -0.70 and -0.20 for Halkis and AGET respectively. 3.7.4, TITAN While AGET was the healthiest the healthiest notshowedany reached a low company in losses, the eventhough point of 15 company in 1980, TITAN is last years. In fact, in 1983 the million drachmas. Net It has it has Income been 74 paying divident for year, which each the period 1980-1985, 0.64 and reasons that TITAN had better mainly in constant in has remained almost Its debt ratio since 1983. increasing has been 0.65 respectively. One of the results is that its loans were European currencies against which the drachma did not devaluate as much as it did against the US dollar. the above evident from It is analysis that the Greek cement companies face great financial problems. However they survive because they manage to handle day-to-day cash flows. This is succeeded, in a great extend, through agreements with have agreed with taxes every true for cement companies and other institutions. The the government the government to pay a certain amount for month and not the total amount owed. The same is payments for the social security. Regarding their longterm debt, they repay part of it by issuing stocks to the lending banks. It seems that companies is to stay improve in the regaining export gained, confers the main interest of in business, future. A related the Greek hoping that cement things will issue is the high cost of sales lost. The market share itself, once cost advantages with respect to distribution and production, but once lost, a market position is difficult and expensive to establish. 75 Productivity 3.7.5. in (table productivity the helped keep employment, and output, in capital, harmonic increase 1980, the 49). Until productivity, in the increase impressive in an resulted remained constant, and personnel working capital the the fact same time at the 1977, and sales in increase in The important cement industry. of the the productivity that negative evolutions appeared the year in which 1980 is at relative high levels. productivity the 1980 Since has declined significantly, combined The employment. This capital. undertaken by is the increase the of the the period great degree justifies the decline 1980-1984, and which in a in productivity, with a decrease that characterizes phenomenon constantly the productivity in sales, the increase declining. Despite been has the working impressive increase of a is the of result in cement industries Greek investment the early 1980's, in order to replace oil with coal as a fuel. A significant in role rates of return on investment, both taxes. Accelarating inflation, (table of lower adopt pricing inflation costs of profit rates. on policies costs, Business to before and after 19), was a major cause were slow executives reflect fully particularly the inventories, and productivity the absolute decline since 1980 play slowdown since 1977 and the the explaining the current capital consumed. impact to of replacement More important 76 have been the governmental rising prevent prices from decline in the rates of proportion of capital return also stocks interest and principal on the regulations, primarily the above recession. have as much costs. reflects the required for to The growing the payment of debt, as well as by government environmental and squeezed unit as order in price controls, profit margins health-safety. All and brought on AGET BALANCE SHEET - 1980 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 166 1,249 1,602 3,024 6,280 9,304 Current liabilities Long-term liabilities Equity 4,327 2,700 2,277 9,304 TOTAL LIABILITIES ADDITIONAL INFORMATION 4,909 521 0.54 0.70 0.04 0.07 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 25 Source: (I) AGET BALANCE SHEET - 1981 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 329 2,203 1,657 4,189 11,401 15,590 Current liabilities Long-term liabilities Equity 4,770 9,307 2,513 15,590 TOTAL LIABILITIES ADDITIONAL INFORMATION 5,891 630 0.79 0.88 0.07 0.05 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 26 Source: (I) 79 AGET BALANCE SHEET - 1982 209 2,287 2,328 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 4,824 23,107 27,931 Current liabilities Long-term liabilities Equity TOTAL LIABILITIES 11,024 11,849 5,058 27,931 ADDITIONAL INFORMATION 9,602 346 0.70 0.44 0.02 0.03 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 27 Source: (I) 80 AGET BALANCE SHEET - 1983 198 Cash Receivables Inventories Total current assets Plant & equipment 5,186 2,529 7,913 27,257 TOTAL ASSETS 35,170 Current liabilities Long-term liabilities Equity 16,187 15,186 TOTAL LIABILITIES 35,170 3,797 ADDITIONAL INFORMATION 11,892 (1,289) 0.75 0.44 0.01 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin (0.08) Figures in million drachmas Table 28 Source: (I) AGET BALANCE SHEET - 1984 Cash Receivables Inventories Total current assets Plant & equipment 310 7,824 3,916 12,050 28,314 40,364 TOTAL ASSETS Current liabilities Long-term liabilities Equity 23,082 15,229 2,053 40,364 TOTAL LIABILITIES ADDITIONAL INFORMATION Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin 14,857 (1,744) 0.75 0.52 0.01 (0.10) Figures in million drachmas Table 29 Source: (I) 82 AGET BALANCE SHEET - 1985 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 569 8,997 4,423 13,989 27,782 41,771 Current liabilities Long-term liabilities Equity TOTAL LIABILITIES 29,944 13,990 (2,163) 41,771 ADDITIONAL INFORMATION 18,059 (4,216) 0.73 0.47 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin 0.02 (0.20) Figures in million drachmas Table 30 Source: (I) HALKIS BALANCE SHEET - 1980 TOTAL ASSETS 37 828 868 1,733 5,618 7,351 Current liabilities Long-term liabilities Equity TOTAL LIABILITIES 3,680 2,331 1,340 7,351 Cash Receivables Inventories Total current assets Plant & equipment ADDITIONAL INFORMATION 2,561 144 0.63 0.47 0.01 0.02 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 31 Source: (7) HALKIS BALANCE SHEET - 1981 83 1,681 843 2,607 6,313 8,920 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 5,201 2,369 1,350 8,920 Current liabilities Long-term liabilities Equity TOTAL LIABILITIES ADDITIONAL INFORMATION 2,975 179 0.64 0.50 0.02 0.02 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 32 Source: (7) 85 HALKIS BALANCE SHEET - 1982 40 2,061 904 3,005 Cash Receivables Inventories Total current assets Plant & equipment 8,285 11,290 TOTAL ASSETS 5,191 Current liabilities Long-term liabilities Equity 4,373 1,726 11,290 TOTAL LIABILITIES ADDITIONAL INFORMATION Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin 4,309 (494) 0.66 0.58 0.01 (0.08) Figures in million drachmas Table 33 Source: (7) 86 HALKIS BALANCE SHEET - 1983 17 Cash Receivables Inventories Total current assets Plant & equipment 2,293 1,040 3,350 10,384 13,734 TOTAL ASSETS 8,322 5,281 131 13,734 Current liabilities Long-term liabilities Equity TOTAL LIABILITIES ADDITIONAL INFORMATION 4,493 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin (1,589) 0.70 0.40 (0.25) Figures in million drachmas Table 34 Source: (7) 87 HALKIS BALANCE SHEET - 1984 132 3,573 1,469 5,174 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 11,484 16,658 13,552 5,980 Current liabilities Long-term liabilities Equity (2,874) 16,658 TOTAL LIABILITIES ADDITIONAL INFORMATION 5,425 (3,551) 0.72 0.38 0.01 (0.54) Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 35 Source: (7) 88 HALKIS BALANCE SHEET - 1985 Cash Receivables Inventories Total current assets Plant & equipment 101 3,819 1,362 5,282 11,705 TOTAL ASSETS 16,987 Current liabilities Long-term liabilities Equity 19,203 5,832 (8,048) TOTAL LIABILITIES 16,987 ADDITIONAL INFORMATION Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin 6,689 (4,969) 0.72 0.28 0.01 (0.70) Figures in million drachmas Table 36 Source: (7) HALYPS BALANCE SHEET - 1980 Cash Receivables Inventories Total current assets Plant & equipment 13 99 97 209 1,130 TOTAL ASSETS 1,339 612 519 208 Current liabilities Long-term liabilities Equity 1,339 TOTAL LIABILITIES ADDITIONAL INFORMATION 284 9 0.71 0.34 0.02 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 37 Source: (6) HALYPS BALANCE SHEET - 1981 10 71 106 187 1,249 1,436 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 703 525 208 1,436 Current liabilities Long-term liabilities Equity TOTAL LIABILITIES ADDITIONAL INFORMATION 354 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin (9) 0.72 0.27 0.01 Figures in million drachmas Table 38 Source: (6) HALYPS BALANCE SHEET - 1982 Cash Receivables Inventories Total current assets Plant & equipment 17 133 139 289 1,657 TOTAL ASSETS 1,946 905 650 391 Current liabilities Long-term liabilities Equity 1,946 TOTAL LIABILITIES ADDITIONAL INFORMATION 453 (6) 0.62 0.32 0.02 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 39 Source: (6) HALYPS BALANCE SHEET - 1983 23 204 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 202 429 2,136 2,565 1,543 744 391 Current liabilities Long-term liabilities Equity TOTAL LIABILITIES 2,565 ADDITIONAL INFORMATION 453 (110) 0.66 0.28 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin 0.01 Figures in million drachmas Table 40 Source: (6) 93 HALYPS BALANCE SHEET - 1984 Cash Receivables Inventories Total current assets Plant & equipment 11 215 210 436 3,875 TOTAL ASSETS 4,311 Current liabilities Long-term liabilities Equity 2,607 1,483 221 TOTAL LIABILITIES 4,311 ADDITIONAL INFORMATION Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin 453 (59) 0.79 0.17 Figures in million drachmas Table 41 Source: (6) HALYPS BALANCE SHEET - 1985 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 50 265 180 495 5,806 6,301 Current liabilities Long-term liabilities Equity TOTAL LIABILITIES 4,382 1,739 180 6,301 ADDITIONAL INFORMATION 453 (42) 0.91 0.11 0.01 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 42 Source: (6) 95 TITAN BALANCE SHEET - 1980 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 121 1,016 1,839 2,876 5,410 8,286 Current liabilities 3,378 Long-term liabilities Equity 3,221 1,787 TOTAL LIABILITIES 8,286 ADDITIONAL INFORMATION 5,076 380 0.64 0.85 0.04 0.04 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 43 Source: (26) 96 TITAN BALANCE SHEET - 1981 99 1,428 Cash Receivables Inventories Total current assets Plant & equipment 2,809 4,336 7,155 11,491 TOTAL ASSETS 5,207 4,175 2,109 11,491 Current liabilities Long-term liabilities Equity TOTAL LIABILITIES ADDITIONAL INFORMATION 5,986 625 0.66 0.83 0.02 0.05 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 44 Source: (26) 97 TITAN BALANCE SHEET - 1982 162 1,944 3,157 5,263 9,532 Cash Receivables Inventories Total current assets Plant & equipment 14,795 TOTAL ASSETS 6,022 5,360 3,413 Current liabilities Long-term liabilities Equity 14,795 TOTAL LIABILITIES ADDITIONAL INFORMATION Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin 9,380 479 0.61 0.87 0.03 0.03 Figures in million drachmas Table 45 Source: (26) TITAN BALANCE SHEET - 1983 259 2,213 2,829 5,301 11,066 16,367 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 6,574 6,418 Current liabilities Long-term liabilities Equity TOTAL LIABILITIES 3,375 16,367 ADDITIONAL INFORMATION 10,705 15 0.66 0.81 0.04 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 46 Source: (26) TITAN BALANCE SHEET - 1984 Cash Receivables Inventories Total current assets Plant & equipment TOTAL ASSETS 356 3,641 3,947 7,944 11,886 19,830 Current liabilities Long-term liabilities Equity 9,673 6,578 3,579 TOTAL LIABILITIES 19,830 ADDITIONAL INFORMATION 12,130 322 0.65 0.82 0.04 0.02 Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin Figures in million drachmas Table 47 Source: (26) 100 TITAN BALANCE SHEET - 1985 Cash Receivables Inventories Total current assets Plant & equipment 361 4,286 3,389 8,036 12,661 20,697 TOTAL ASSETS Current liabilities Long-term liabilities Equity 10,173 6,791 3,733 20,697 TOTAL LIABILITIES ADDITIONAL INFORMATION Depreciation Net income Debt ratio Current ratio Cash ratio Net profit margin 13,690 301 0.65 0.79 0.04 0.02 Figures in million drachmas Table 48 Source: (26) 101 Greek cement industry-Productivity Year Output/Labor 1975 1976 1977 1978 1979 1980 1981 92 100 120 113 119 124 113 123 136 129 132 1982 1983 1984 1985 Capital/Labor 100 107 105 116 120 160 184 188 195 Table 49 Source: (15) Productivity 102 100 115 115 115 111 99 86 84 79 78 102 4 CHAPTER IMPORTANT IMPORTERS OF GREEK CEMENT Saudi Arabia 4.1. production could not follow the Until 1981 the domestic of the consumption. From 1981 and very high rate of increase on, due completion to the the units, new production of domestic production has been increasing. In 1984 it accounted while in 1978 it was only for almost 40% of the consumption, the to future position. The the competitve, given of the of rate countries, which last years. percentage Between (33%), thousand tons in 1979 by decline decline of the of the imports came from the were almost has been the Spain who more Arabia. During the last years, 50% Greece and be despite the the and improvements purchasing power of Saudi CEMBUREAU will port facilities. The factories the better exist are being improved, that already are built new factories exports where from coast east its of advantage exporter, taking an become favorable geographic in and in the become self-sufficient in cement country to is for Arabian government the Saudi objective of 17%. The and biggest supplier 1984, increasing totally covered its Spain sales 1979 to 4,027 thousand tons in the retained from by its 2,700 in 1984. Greek 103 remained about exports given the increase of thousand tons, but share has decreased increase of the market, has well as the from 28% to 18% the domestic production, stagnation of volume, equal constant in the Greek been the turn decline in imports, the Greek in 1984. the works Besides the one of the cement exports towards to 2,200 resons for to the Saudi the Egyptian market, as undertaken by the Greek construction firms in the area. Saudi production increased by In 1985, in 1984 to thousand tons increase decline in the of the domestic 12%, from 8,500 9,500 thousand tons in production, consumption by 15%, has combined led to 1985. This with the a dramatic decrease in imports by 38%, (table 50). Greece has managed in 198"5 to increase slightly its share in the Saudi 23%, eventhough the quantity exported declined. market to 104 PRODUCTION AND IMPORTS IN SAUDI ARABIA (thousand tons) Year Production Imports 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1250( 32%) 1300( 20%) 1292( 17%) 2700(68%) Consumption 3950 6400 7792 9010 10500 13500 16800 19650 22700 20000 17000 5100(80%) 6500(83%) 7500(83%) 1510( 17%) 8000(75%) 2500( 25%) 3000( 22%) 10500(78%) 4800( 22%) 12000(78%) 12500(64%) 15900(66%) 12000(59%) 7150( 36%) 8300( 34%) 8500( 41%) 9500( 56%) 7500(44%) ANALYSIS OF IMPORTS Year Spain 1979 1982 2734 (34) 3512 (30) 4371 (36) 4714 1983 3237 1980 1981 (38) (20) 1984 1985 % 4027 (33) 1060 (14) Greece 2260 (28) 2661 (25) 2341 (20) 2722 (22) 1392 CEMBUREAU 5327 (67) 6587 (63) 6859 (57) 7602 (61) 2180 4693 (29) 6809 (18) (56) 1721 (23) 3975 (9) (53) Table 50 Source: (4,5) Other Total 2673 (33) 3913 8000 10500 (37) 5141 (43) 4898 (39) 11207 (71) 5191 (44) 3525 (47) 12000 12500 15900 12000 7500 105 Eimp 4.2. in Egypt the been has two years last the biggest having surpassed Saudi Arabia. The importer of Greek cement, constructing new houses is a result great needs of Egypt for of the high population growth, and the move of the population According to the cities. towards research, 5,000 a recent destroyed each year in order to acres of cultivated land are provide land for the expansion of the cities. Since 1974, increasing at a thousand tons the rate in 1974, the same time 1984. At consumption of 16.2% per of has cement 15,600 thoudand it reached 3,000 and from year, been tons in alomost doubled, the production has covering now 42% of the domestic consumption. In depending increase of on the level of foreign aid, incentives. attempt The infered from the production can be under construction, increase to number of The production (table 51). expected to reach 15,500 thousand a policy government with a favored by the Egyptian which is strongly number production is expected to term, domestic the long domestic the new units capacity is tons in 1990, while it was only 4,900 thousand tons in 1983. During the last years the about 70% by the countries cement exports are covered at members of the CEMBUREAU. Spain and Greece are the most important suppliers, supplying 60% of the total. position The Greek relatively to cement Spain industry who held has improved the first its position 106 1984 the Greek share was until 1980. In and offer as a increase the distribution which simplify distribution terminals process The Egypt, is basically a result of of the Greek exports towards the 32%. result competitive prices. The Turkish exports to Egypt have been rising in the last years, and captured 10% in 1984 Turkish exports market. In 1985 the Egyptian 5,720 thousand tons. also increased thousand tons Greece, for the a attributed its the consumption tons in 1984 year in a row has been the exporting 2,708 to 23%, to the increase, the the total big increase by 4.6%. biggest thousand (table 52). has increased at consumption. This of the has to 14,020 imports increased slightly cement consumption in Egypt smaller than rate however, increasing its share 1985 and The per capita Since, Egyptian market, of the supplier tons in 5th Egyptian production increased by 14%, to from 13,700 thousand in 1985, of the can be population. Despite per capita consumption is still very low for a developing country, a fact that under normal conditions indicates Greek that there are possitive perspectives cement industry in the near future. for the 107 PREDICTIONS FOR EGYPTIAN PRODUCTION (thousand tons) ALEXANDRIA PORTLAND CEMENT Co -Old facilities -Expansion -Factory AMREYA 1 -Factory AMREYA 2 1984 1986 1988 1990 400 300 400 300 400 300 400 300 - 750 - 1000 800 1000 1000 Total 700 1450 2500 2700 NATIONAL CEMENT Co -Old facilities -First expansion -Second expansion 420 580 240 300 580 1200 300 580 1200 300 580 1200 1240 2080 2080 2080 600 100 100 100 -Expansion 1 1100 1400 1400 1400 -Expansion 2 - 910 1400 1400 800 1400 1400 1400 - - 950 1900 2500 3810 5250 6200 800 660 600 660 500 660 500 660 - 600 Total HELOUAN PORTLAND CEMENT Co -Old facilities -Factory ASSIOUT -Factory NAG HAMADI Total TOURAH PORTLAND CEMENT Co -Old facilities -Expansion -Quarries Total SUEZ CEMENT Co -Factory SUEZ -Factory QUATTAMIA Total TOTAL- - 1000 1530 1360 1960 2160 600 800 1000 1000 - 840 1260 1400 600 1640 2260 2400 6500 11220 14390 15540 Table 51 Source: (12) 100 108 PRODUCTION AND IMPORTS IN EGYPT (thousand tons) Year Production Imports 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 3588(100%) 3632(85%) 3170(76%) 3028(68%) 2987(54%) 3105(53%) 3432(45%) 4800(45%) 5500(43%) 5000(36%) 5720(41%) 97 603(15%) 1000(24%) 1416(32%) 2565(46%) 2810(47%) 4216(55%) 5772(55%) 7300(57%) 8700(64%) 8300(59%) Consumption 3599 3941 4170 4438 5549 5914 7648 10572 12800 13700 14020 ANALYSIS OF IMPORTS ANALYSIS OF IMPORTS Year Spain Greece 1979 807 294 (11) 829 (30) 1859 (44) (32) 1980 1981 1982 1983 1984 1985 % 1156 (41) 1551 (37) 945 (16) 2236 (31) 2257 (25) 1842 (22) 1933 (34) 2960 (41) 2923 (32) 2708 (33%) Other Total 1127 1438 2565 (44) (56) - 2003 76 (2) 822 (14) 301 (4) 796 (9) 1313 (16) (71) 3487 (83) 4000 (69) 5705 (79) 6478 (72) 6308 (76) 807 (29) 729 (17) 1772 (31) 1595 (21) 2622 Turkey CEMBUREAU - Table 52 Source: (4,5) 2810 4216 5772 7300 9100 (28) 1992 (24) 8300 109 4.3. Algeria The tons cement consumption in 1970 to 8,800 increased thousand tons than that of which is in 1980, 1984, (per (per year consumption, the imports in 1980 13.8%). Therefore tons the in thousand year production increased at a rate increase 10.3%). The domestic higher from 1,400 equal increase equalled 900 thousand of the to 18% consumption, against 68% in 1974. increased, and Since 1980 imports have as result that of the domestic production had the same time the the increase at consumption reached in 1984. thousand tons 8,800 consumption is a result of the increase of the to cover Algerian government the big The plans of the housing needs of the imports were covered country. In the mainly by 80% of period since the the CEMBUREAU countries, which the total first position, quantity. Until 1983, of the total, provided more than Spain had its exports totalling 30%-53% and it was followed by to this held the of the total, Greece whose exports totalled 10%-29% and France whose exports 1984,-however, Greece terms, 1978, totalled 10%-21%. In more than doubled its attributing program of Algeria's urban Greece's exports in real participation in the development, capturing 41% of the total Algerian imports. The Algerian production in 5,500 thousand tons in 1984 1985 increased by 9%, from to 6,096 thousand tons in 1985, 110 while at the same time resulted in a thousand tons. decrease the consumption decreased by 3%. This in its imports by Greece, however, remained the supplier, providing 2,500 thousand total amount imported, (table 53). 25%, to 2,510 biggest cement tons, almost 50% of the 111 PRODUCTION AND IMPORTS IN ALGERIA (thousand tons) Year Production Imports 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 955( 32%) 1321( 40%) 1820( 47%) 2699( 66%) 3774( 78%) 4156( 82%) 4400( 76%) 4500( 60%) 4800( 59%) 5500( 62%) 2084(68%) 1959(60%) 2155(53%) 1367(34%) 1078(22%) 879(18%) 1400(24%) 3000(40%) 3396(41%) 3363(38%) 2510(29%) 6096( 71%) Consumption 2938 3280 3880 4066 4852 5035 5800 7500 8196 8863 8606 ANALYSIS OF IMPORTS Year Spain Greece France 1979 512 (48) 370 263 (24) 183 (21) 227 (16) 304 (10) 609 (18) 1374 (41) 1231 (49) 106 (12) 166 (19) 237 (17) 629 (21) 724 (21) 592 (18) 301 (12) 1980 (42) 1981 459 1982 (33) 1593 (53) 1983 1984 1009 (30) 349 (10) 1985 % 150 (6) Table 53 Source: (4,5) CEMBUREAU Other Total 197 1078 719 (18) 160 879 (82) 928 (18) 472 1400 (66) 2819 (94) 2681 (79) 2721 (81) (34) 181 3000 881 (82) 2008 (80) (6) 715 (21) 642 (19) 502 (20) 3396 3363 2510 112 4.4. Libya increeased rapidly until 1974, The consumption in Libya 500 thousand from tons in 3,100 thousand 1970 to tons in 1974. From 1974 to 1978 there was a decrease of the imports, followed by an increase until 1981, when imports reached the 1981, there is a big increase amount imported in 1974. Since consumption of cement, in the of based mainly on the increase a result, the imports fell domestic production. As the quantity consumed of the from 96% to 15% in 1972, of the quantity consumed in 1984. the last During mainly by tme CEMBUREAU countries, In the quantity imported. important share 15% in 1984, country that same period, Spain retained has imerged as is Turkey, while a big share Eastern Europe. to 4,450 the domestic decrease of tons. market since production by the quantity Greece managed from 15% the Greece has lost an 39% in 1979 to total amount share, (15%). The to Libya is captured by the countries of in 1985 declined combined with the 7.5%, resulted imported by to increase to 29%. its an important exporter Libyan consumption thousand tons. This covered which provided 65% ot the Libyan market, from of the while imports were years the five its share This, however, exported by increase of in a 79%, to by 5%, dramatic 150 thousand in the can be Greece to libyan misleading Libya, 44 thousand tons, is almost negligible, (table 54). Characteristic about the Libyan market is the fact that 113 the consumption remained indicative per during the about 1,300 Kg. This constant, only, capita is considered to be last years has number, eventhough very high and suggests that the domestic consumption is at the limit. it II4 PRODUCTION AND IMPORTS IN LIBYA (thousand tons) Year Production 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 500( 16%) Imports 2591( 84%) 2032( 75%) 1598( 60%) 1212( 53%) 1020( 39%) '1080( 40%) 1700( 46%) 1800( 41%) 1600( 35%) 700( 15%) 150 (3%) 664( 25%) 1050( 40%) 1079( 47%) 1594( 61%) 1650( 60%) 2000( 54%) 2600( 59%) 3000( 65%) 4000( 85%) 4300( 97%) Consumption 1267 1060 2291 2291 2614 2730 3700 4400 4600 4700 4450 ANALYSIS OF IMPORTS CEMBUREAU Year Spain Greece 1979 152 1980 258 (24) 231 (18) 352 (20) 275 (17) 150 (14) 22 (15) 398 (39) 363 96 648 (64) 740 (34) (9) (68) 1981 1982 1983 1984 1985 % (15) 307 (24) 233 (13) 195 (12) 107 (15) 44 (29) Turkey 531 (41) 325 (18) 344 (21) 133 (19) (88) 1166 (65) 1072 (66) 523 (67) 86 (57) Table 54 Source: (4,5) 1144 Other 372 (36) 340 (32) 156 (12) 634 (35) 528 (34) 177 (33) 64 (43) Total 1020 1080 1300 1800 1600 700 150 115 4.5. Nigeria tons a 1970-1981 at period thousand reaching 7,900 high rate, in 1981, up from 1,100 thousand tons in 1970, (per year increase 19.6%). However, the payments, continue which in a resulted 90%. in the in Nigeria increased of cement The consumption difficulties in the balance of until but 34% of 1981. accounted for 72% of domestic production time, have almost eventhough increased, did not demand in the present consumption by decline of the cement The domestic production, cover the In 1984, however, the total quantity consumed, mainly because of the decrease of the consumption The are imports at an countries increasing provided 70% of the total in 1984. the The most first rate. The CEMBUREAU countries consumption in is Spain Greece is holding the second position 207 thousand tons in 1984 (18%). The 4,100 thousand tons. The the quantity 33% since tons almost constant to increase of the Nigerian production thousand tons, resulted imported to 765 1984. which holds its share, (1979:26%, Nigeria in 1985, remained to 3,340 by quantity imported in 1979, and 94% position and is increasing with exports totalling thousand CEMBUREAU important supplier 1981:34%, 1984:52%). by 11%, the mainly covered in a decrease of thousand tons, a decrease by Greek exports to Nigeria in 1985, accounting for were 11% of only the 86 total quantity imported, (table 55). Despite the increase of the consumption of cement, the 116 per capita consumption 1981), which indicates supposing remains at low was further decreased high that the possibilities to 45 Kg in for economical problems surpassed and that its levels, (99 Kg 1984. This increased of Nigeria economy will expand. in exports, will be 117 PRODUCTION AND IMPORTS IN NIGERIA (thousand tons) Year Production Imports -- -- - -- -- -- -- - -- -- -- - 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 - - - 1380(44%) 1274(38%) 1400(24%) 1500(27%) 2000(35%) 2400(39%) 2700(34%) 3268(44%) 3000(48%) 3000(72%) 3340(81%) - - - - - - - Consumption - - - - 1738(56%) 2051(62%) 4500(76%) 4100(73%) 4000(65%) 4000(61%) 5200(66%) 4168(56%) 3300(52%) 1145(28%) 765(19%) - - - - - - - - - - - - - 3118 3325 5870 5570 6000 6100 7900 7436 6300 4145 4105 ANALYSIS OF IMPORTS Year Spain 1979 1047 1980 1981 1982 1983 1984 (26) 1347 (34) 1772 (16) 1630 (39) 1427 (43) 599 (52) 1985 221 (29) Greece 588 (15) 421 (10) 806 (34) 458 (11) 592 (18) Turkey Total 1180 (29) 985 (24) 4000 1056 5200 3994 (19) 174 4168 (96) 3235 (4) (98) 1087 (2) (94) 727 (95) (6) 140 2820 (4) 186 (3) 196 (4) 3015 (76) 4144 459 (11) 447 (14) 207 (18) 86 (11) Table 55 Source: (4,5) Other CEMBUREAU (71) (81) 65 58 38 (5) 4000 3300 1145 765 118 4.6. North Yemen 1982, North Until expansion, however, Yemen, despite its steady small In the been a had there has been consumption of cement market. a tremendous economic years, last increase by 152%. The production in the has also been per year, accounting for 22% increasing at high rates, 92.6% of the consumption in 1984, against 10% in 1980. period 1979-1982 were covered mainly The imports in the by the quantity important Until 1982, imported. CEMBUREAU AND 75% Greece of the total imports. of the imports, the the increase result of the CEMBUREAU countries, the tons total of were 1,800 thousand provided by to industry, the suppliers share of Greece, and the as a 1,461 thousand tons imported, non-members might be most declined. In 1984, out of of the CEMBUREAU. the Greek cement countries of export cement at prices Europe which quantity of the Since 1983, despite estimations by executives of According of been the had of the 99% supplier, providing 75% provided which countries, CEMBUREAU the Eastern below cost, (DUMPING), and they do not want their policy to become known. The production constant, equal to of North 500 thousand consumption decreased by 35% decreased by thousand tons Yemen 44%, from 1,800 in 1985. Greece volume of its exports and in tons. Since 1985 remained the domestic to 1,500 thousand tons, imports thousand tons in 1984 to 1,000 managed to increase both the its share to 417,000 thousand tons 119 and 42% respectively, 56). an increase by 32% since 1984, (table tons) 120 PRODUCTION AND IMPORTS IN NORTH YEMEN (thousand tons) (thousand Year Production 1975 60( 38%) 60( 23%) 60( 17%) 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 Imports Consumption 100( 62%) 160 260 360 460 560 665 870 912 2300 2300 1500 200( 77%) 300( 83%) 400( 87%) 500( 89%) 600( 90%) 800( 92%) 688( 75%) 1915( 83%) 1800( 78%) 1000( 67%) 62( 13%) 65( 11%) 65( 10%) 70( 8%) 224( 25%) 385( 17%) 500( 22%) 500( 33%) ANALYSIS OF IMPORTS Year Spain Greece 1979 54 (11) 56 112 (22) (9) 1 (64) 636 3 (80) 516 1980 1981 (-) 1982 386 (75) 108 (-) 1983 CEMBUREAU 221 (44) 444 (74) 643 1985 % (-) (-) 5 316 3 (18) 417 (42) 156 (26) 157 (20) 520 (75) 110 (25) (7) 339 (19) 420 (42) Table 56 Source: (4,5) 279 Total 500 (56) (80) (7) 1984 Other 168 1805 (93) 1461 (81) 580 (58) 600 800 688 1915 1800 1000 121 4.7. Remarks concentration. Saudi Arabia, Egypt, and their high degree of in the to completion of order in become to exporters. Given future their is most propable that in the future geographic position, it competitors.. From they will become the the countries there is an attempt the and in self-sufficient is evident from As it production their incerase Greek cement will the future demand for developments. on these East and the Middle the countries of production of analysis, in all of above are the developments the Greek cement industry North Africa, since depend exports. Of great of the Greek cement Algeria represent 74% interest for exports is the Greek cement characteristic of A major due to the 1981 and on, domestic production new production units, the has been increasing. Most evident is the case of Egypt, whose production is expected to deserves, however, to be divergence has been observed the one forecasted. Often delayed and level; It the mentioned that 1990. It significant between the investment made and operations at many production does not reach factories are the expected due to organizational problems. is penetration to evident therefore new markets of the cement importing because of the that diversification is necessary. and Theoritically all countries are possible customers for the Greek cement industry. either until increese by 240% Nevertheless, this is impossible, small purchasing power of many of 122 these countries, or because of substantial many competitors of the advantages that Greek cement industries have, mainly the shortest distance. The attempt new markets was concentration countries, (not category Saudi table cement industry to evident 87% in from increased more on decreased from derived of the Greek Arabia, 1984, to 25, 1985. The Egypt, and 75% in 1985. Greek cement in 1985 and by includes Mauritius, degree of Algeria has As it exports 893% can be to traditional importers of Greek by 417% Cameroun, (143 in expand to "other" cement), has since 1983. (114 thousand thousand tons), Lebanon, (53 tons in This 1985), thousand tons), and others. An impressive USA, where entrance was TITAN exported 590 of growth of the US economy construction 14,000 can threaten thousand the tons in the US transportation of transportation industries at which The Greek especially thousand tons. The cement in 1985. share coal managed to of The Greek Spain market in to on for the US continent with the the TITAN. market The Greek cement to a level competitive price. has been factory of been modified in order 3,000 combining the squeeze the freight rates behalf of Kamari has already exported 1985. By Greece, totalled cement industries which transportation costs provided a concern of the high rate imports which cement to the American of the market in the last 4 years, has boosted activities and thousand tons made in growing, TITAN in to produce cement 123 US specifications. according to creation of negotiating the of the US East Coast at $40-45 market they expect to By being able to offer cement the US $60 which is the price in get a big share of the US market. This US market, interest in the capacity of with a total distribution per ton versus in the a distribution terminal tons per year. 2,000 tousand TITAN is same time At the has been the result of however, the appreciating dollar and the decline in the freight rates, as well as According to the high rate of executives of the reverse of these trends, as growth The importing countries in exports. industry, the debt of the less attractive, progress is expected. general, are not expected to production in the there is a negative development, e.g. excessive and continuous decline of space economy. US their needs through domestic future. Unless enough high investment and, at least in the near future, no near cement Greek well as the cement companies have made this cover all of of the in the the oil prices, there is international market for the Greek 124 ANALYSIS OF GREEK EXPORTS (thousand tons) 1. Saudi Arabia 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Egypt Libya Nigeria Algeria Persian Gulf N. Yemen Red Sea Iraq Jordan Syria Tunis Sudan Oman Yugoslavia UAE USA Other 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Saudi Arabia Egypt Libya Nigeria Algeria Persian Gulf N. Yemen Red Sea Iraq Jordan Syria Tunis Sudan Oman Yugoslavia UAE USA Other 1975 1976 1977 1978 1979 1980 192 1698 596 412 42 7 54 10 - 810 1253 116 345 601 2 102 102 5 1 1045 55 794 877 495 604 25 205 265 5 72 1933 81 394 493 402 952 10 416 6 2 95 1 35 13 16 14 35 2260 293 405 581 272 139 112 573 102 15 4 71 11 18 10 3 2656 829 363 421 189 15 386 352 497 7 12 53 5 25 7 16 1981 1982 1983 1984 1985 2336 1860 306 806 227 2718 1933 255 453 305 2736 2960 195 617 609 2176 2882 106 207 1354 1721 2708 44 86 1231 635 50 24 70 245 522 74 328 235 40 107 39 135 262 - 316 109 21 2 417 162 3 - 40 27 6 10 12 1 29 5 - 21 - - - - 12 Table 57 Source: (12) 8 - 5 2 72 154 590 643 125 5 CHAPTER COMPETITORS countries and the countries of East Asia are the most important exporters of the countries of the Middle and North Africa The CEMBUREAU South Korea), (Japan, cement, while are CEMBUREAU countries. The important importing the most of Africa and Asia up to countries cover basically the needs the Persian Gulf. cement are exports appear to important competitors The countries. be will most the last and in be Spain, countries two These Turkey. years CEMBUREAU the the Greek competitors of most important Therefore the examined analitically later in this chapter. As it has 50% of its production. Eventhough industry exports more than the increasing, been the its of volume exports the currency -of Greece, dollars in 1985, international neutralizes the has been this activity have years last from data provided According to currency inflows were a decrease by 38% since dollars). The decline in the the declining, in the inflows constantly declining. Bank This 171 by million 1981 (274 million currency inflows is a result of in US dollars, of markets. cement Greek the been mentioned, alredy the price of cement in the continuous decline beneficial influence of the in prices depreciation of 126 production of for the their loans sight the in dollars. depreciation of the drachma May be, if conditions perspectives do not appear Eventhough at first the Greek high levels were held at competition the through, since such but exist, not would is not expected it intensive and in the last years is very favors it creates more problems than the prices adverse these Greek companies, since are mainly cement industry, it comes that it solves. dollar also cement. The appreciating financial cost for the increases the the cost indirectly (electricity, oil) or directly (coal), either dollar influences, of the appreciation Furthermore dollar. US against currency), Greek (the drachma, to change. the supply by increase of demand of the decline especially countries production. An countries importing cement, East power and purchasing lower and the improvement because of decreased the their their domestic the increase of however is of The demand East. Middle the Middle of the the developed countries, of the of the those of prices is a result cement decline in the The expected when the Iran-Iraq war and the fights in Lebanon will stop. In by general, importing the importing heavy product, countries, since and transportation considerably. Greece has distance from the Arabian port facilities, cement is consider unprofitable cement is a cheap costs increase a big advantage on and its price this. Its small markets and the excellent existing confine transportation costs and therefore 127 the freight rates after 1982 had the importance of however, facilitated Greek cement exports to Another advantage own advantage. It has, distant areas, USA and countries of the Indian Ocean. especially to they as a result the decline in geographic this decline in that the price. It must be mentioned the final and of the Greek cement operate distribution industry is that terminals near the consumption areas. On the other ability to of low hand, some or government subsidies. the by some and importers. exporters A cement industry, as well as the countries members arizes from the which offer cement at the Greek also other between some for the Greek for the cement industries of all Community, European Economic enforced by DUMPING policy below cement at prices rVery low prices in many countries of the cost. Countries not interest hard currency. As an example, by 10 political, serious problem of the Europe, especially, Eastern are There high special varieties also through and religious relationships, receive practiced through Competition is also countries. have the either because the because primarily, cement, and quality of offered very low prices, offer cement at cost, foreign competitors in profits, order to cover their sell needs in prices in the Middle East fell dollars per ton as a result of the dumping. Because of problems cement that the DUMPING industries, it policy was has created announced on for the October 11, 1984, that cement would be subjected to the 1574/70 decision 128 of the Monetary Committee, in order to offset the taxes that burden exports, (return of stamp-tax, etc.). However, because of the Greek membership in the European Economic Community, these subsidies will be in effect only through the transitory period. Analytically these subsidies and their evolution in the future are: -Export subsidies on FOB values. Until 1987: 10% From 1987: 4.5% on exports to E.E.C. 6.0% on exports to the rest of the world From 1990: 0% on exports to E.E.C. From 1992: 0% on all exports -Interest rate subsidies. Until 6/8/87 : 6% 6/9/87 -3/31/87: 5% 4/1/87-12/31/87: 3% From 1/1/88 : 0% -Stamp tax returns. From 6/30/87: 4.8% - 7/1/86-12/31/86: 4.56% 1/1/87-2/28/78 : 0.78% 3/1/87-12/31/87: 0.54% From 1/1/88 Exports, however, has : 0% will not be subject been in effect in Greece since 1/1/87. to A.V.Tax which 129 5.1. Spain cement inustry is composed The Spanish 50 production units with that own of thousand 34,000 per tons of 36 companies total production capacity These year. units are geographically distributed as following: 3,000 of capacity total production and facilities port with good on Atlantic Ocean, are located -7 factories thousand tons per year. -26 have a Valenthia. They of the Toledo and internal the Madrid mainly cities, big around country, in located are factories of 14,200 total production capacity thousand tons per year. Mediterranean, having are located on the -17 factories capacity equal to facilities and total production good port 16,800 thousand tons per year. As Spanish export companies, oriented derived from over 50% of America), and Furthermore- it cement production the oriented towards the rest be must Africa the west, and is Middle (USA and domestic market. towards the mentioned the of the distribution (North East, towards export is East), 9% South can be it that in the first category are included the biggest and most modern units. This showes that the the main target Middle markets of markets to which the of the East and Spanish exports North Africa, the is the same Greek cement industry has concentrated for its exports, (table 57). 130 The Spanish production in the stagnation (around 30,000 however, years, the thousand tons). production falling, is last two to 26,200 related to the domestic consumption, is still, however, high (16,000 In the 24,200 thousand tons in 1985. It tons in 1984, and thousand last years has shown some thousand tons 1985), which in has been declining since 1979. highest 9,900 thousand 13% to to 1983, Spanish exports increased from amount exported. At the same 6%. In 1984 production, the volume of towards America Middle East decrease Middle of the industry year for almost total America fell decrease of the exports remained the same. Exports the exports towards exported. This of the appreciation of the US dollar and the purchasing power In 1985 the to decrease a decline by 18% had managed to constant to 11,000 of the output Spanish exports as years they to Africa of the time, exports to the in 1970. of the quantity continued thousand tons, to 91% despite declined to 89% East. 86% increased to 17%, while was the result against thoudand tons, and 123 thousand tons tons in 1980 Middle East from with 13,200 period from 1978 In the and 1983 point in reaching their increased rapidly exports have Spanish countries of of the and it Spanish cement reached 24,000 since 1984. 1985 was well. Eventhough in keep the volume of thousand tons, the a bad the last their exports in 1985 exports declined by 24% to 7,800 thousand tons, (table 58). In the domestic market the consumption is declining. 131 This is a result of the decline of the construction existing shortages in housing. activities, despite the still The domestic demend is expected to remain at the same levels for the next years. The Spanish cement concentrate on exports, larger than the domestic Greece is expected almost 90% of towards the to be financing. The subsidies, of both The the Community, and the of Spain very in the competitiveness of exports is expected to decline. this domestic market, good high subsidies, however, will the entrance targeted advantage in prices in the and to be fact that countries are Spanish to competition with intensified, given the be the higher because of continue will continue consumption. The same markets. government will since output the exports struggle will the industry terms of be interrupted European Economic the Spanish cement 132 SPAIN-EXPORTS (thousand tons) 1979 1980 1981 1982 1983 1984 1985 807 Egypt Nigeria Libya 545 Algeria S. Arabia 2734 Other Asia 3048 & Africa 1156 1347 258 394 3612 1551 1771 231 459 4371 945 1630 352 1593 4714 2236 1427 275 1009 6046 2257 599 150 349 4027 1842 221 22 150 1060 2070 3747 1498 912 1088 912 USA 876 538 253 334 272 303 54 199 787 1664 3109 CEMBUREAU 129 247 519 642 314 74 28 40 116 18 23 16 Other 108 103 104 38 43 43 411 TOTAL 8813 9814 13444 11683 13072 10267 7803 Country -- -- --- -- Venezuela Other Europe Table 58 Source: (4,5) 76 133 SPAIN Year 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 Exports Production 3,575 4,868 7,919 9,762 8,948 9,938 12,026 11,835 13,250 10,267 7,803 24,404 25,961 29,442 32,064 29,315 29,630 30,493 30,228 31,229 29,643 24,200 Per year change: 3.7% 1970-1984 production: 1.0% 1975-1984 production: 1984-1985 production:-18.0% Figures in thousand tons Table 59 Source: (4,5) (% of Prod.) exports: 40.9% exports: 12.6% exports:-24.0% 14.6 18.8 26.9 30.4 30.5 33.5 39.4 42.4 42.4 34.6 32.2 134 5.2. Turkey presence The markets has Turkey in become that advantages, of important only after increasing presence of the prices, the has countries of with Its for the position, the low Turkish construction and the religious and political companies in the Middle East that it cement 1982. a serious competitor make Turkey industry are, its geographic Greek cement links international the East and the Middle North Africa. The Turkish cement industry factories with with 35 thousand tons capacity of located total production capacity per year. 23 of 12,400 thousand tons, in the is composed of 15 companies interior of of 18,700 the factories with (66% of the total), the country. total 6 factories are with capacity equal to 3,700 thousand tons per year are located in Istanbul. The and 3 rest factories are on the Black Sea. near the sea do not The above located, 3 on the Aegean The few factories that are located have access to suitable port facilities. indicate that the Turkish cement industry is oriented towards the domestic market. In the consumption of period 1970-1985 the cement has showed, in production and the general, an increasing trend. The exports have also increased from 922 thousand tons in 1975, to 4,000 result of the the exports in thousand tons in 1982. attempt of the Turkish order to improve the This has been a government to increase balance of payments. 135 to the given motives were Many exporters, such as high subsidies and financing with very low interest rates. Almost towards of all was the war, totalling are of the Middle East and North Africa. presence in the Iraqi market before the the countries Impressive (92%-96%), exports, Turkish the 1,300 thousand tons in 1982, and the recent but stabilized share in the Egyptian market, (table 59). exercised by The competition result of links that Turkey has with secondarily construction the religious and political many countries of the region, and subsidies. The high government of the markets of a qualitative or a price competition. the Middle East is not It is primarily the Turkey in the firms undertaking works in Turkish East, the Middle played a key role in promoting Turkish cement exports. have Given the above, the industry do Turkish cement the longterm perspectives of export to be not seem favorable, especially if we consider the following: -The absence of infrastructure -The absence by of competitive cost, which is now covered government subsidies. -The big needs for The per compared capita consumption confirms the cement exports thousand of cement is low, (267 Kg), to that of the CEMBUREAU countries, (442 Kg). The evolution of years construction in the domestic market. the Turkish exports in above estimation. the last three Since 1982, have been continuously declining, tons in 1982, to 2,330 tons in Turkish from 4,000 1983, and 1,930 136 thousand for 1985. 1984. More tons in Despite the impressive increase by 13%, from 15,700 thousand tons in 1985, Turkey exporter in by 1984 to 1853 thousand tons from the 1982, 5th fell the numbers in the production tons in 1984 to 17,700 thousand exports decreased the thousand tons in 60). characterisic are position that to the 4%, from 1,931 in 1985, (table it 17th held in as an 1985. 137 TURKEY-EXPORTS (thousand tons) 1985 1984 1983 1982 1981 1980 1979 Country ---------------------------------------------------------------1313 796 301 822 76 11 Egypt 9 69 232 196 Nigeria 133 344 325 531 96 Libya 1 3 71 28 127 530 Syria 9 68 211 1267 2077 47 Iram Other Asia 372 775 1223 1227 74 229 & Africa CEMBUREAU Other Europe Other 33 43 100 - - 88 221 50 1072 792 3357 4165 2369 147 158 ---------------------------------------- TOTAL For 1979 there are not data per country available. Table 60 Source: (4,5) 1931 1853 138 TURKEY Year 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 Production 10,891 12,421 13,869 15,409 13,906 12,910 15,149 15,960 13,863 15,735 17,700 Imports - Per year change: 1970-1984 production: 7.1% 1975-1984 production: 4.2% 1984-1985 production:12.4% Figures in thousand tons Table 61 Source: (4,5) Exports (X of Prod.) 922 910 941 821 1,072 788 3,389 4,186 2,331 1,932 1,853 exports: 14.7% exports: 8.6% exports:- 4.0% 8.5 7.3 6.8 5.3 7.7 6.1 22.4 26.2 16.8 12.3 10.5 139 CHAPTER 6 PERSPECTIVES OF THE GREEK CEMENT INDUSTRY 6.1. Domestic Demand As it for cement is a function both Greece, rate of development domestic demand activities in of the construction public and private. According construction private been mentioned, the has already to estimations, the high expected to reach is not that it enjoyed in the previous decade. The factors that pose restraints in the increase of the construction activities of the private sector are: -The number of the houses and in relation 4,500,000 is estimated to be to the population, it is one of the highest in Europe. -The higher increase in the cost of the houses at a rate than that of the labor. -The decrease of the rate of population growth. -The 1ow return of the buildings as an investment. The factors that increase the private construction activities are: -The low quality of almost 3,000,000 houses degree balances the big number of houses. which in a 140 of the -The attitude medium-income families, makes the investment attractive, residential since it high offers a degree of safety. trend for -The is house increasing the aquisition to perspectives of The than those favorable second, (summer), medium-income families. the more construction are the public of the for infrastructure needs of a private, since projects in there are big and the the country, new 5-year plan gives priority to public construction. In either general constant or participation lower than or lower the total increase at to of the public that demand The per capita in Europe, (595 low rates, since the the constant domestic consumption is constant or to increase consumption in Greece is one of Kg against 442 for further increase. remain sector in construction is quite houses, the expected either to remain to expected private septor. Given of the for demand is slightly. the highest Kg), and there is no margin 141 6.2 Exports in the some problems industry faces Greek cement The international markets, the reasons beeing: -The low price of cement in the domestic market does not to companies subsidize Greece. as decreased the The purchasing in decline power intense continue to the prices oil main of the have, much depending on countries that are as negative effects on The exports. and will competition has, international exports their the Greek will enable profits that for satisfactory allow importers has of Greek cement, especially of those in the Middle East. -The domestic has countries cement develo[ed industry rapidly, in many importing imports replacing with domestic production. - The DUMPING in govrnments apply policy that many foreign order to promote cement exports. -The decline of the freight rates has deprived Greece of its advantage because of its geographic position. tight -The control of the governmental bureaucracy creates problems to the Greek exporters. The effects, cement industry are however, on the Greek not expected to be very serious since: -The high stability, exports are degree since the of concentration countries concentrated, are on which in a insures the Greek better some cement financial 142 position. not is infrastructure -The yet those in completed countries. war and the fights in Lebanon -The end of the Iran-Iraq in the region, since reconstruction will increase the demand will be necessary. oil from conversion -The to coal, fuel, a as has increased the competitiveness of the Greek cement industry by production cost. lowering the decision -The the of Committee Monetary with which cement will be relieved from export taxes. Furthermore for elasticity exist there because near future. and Even contractors when materials the cling to customary recognized, time construction equipment. Also additional reevaluate --the decrease is low in planned, and specifications economic alternatives some engineers construction technological possibilities are fully to commitments incorporated. Also having been low demand Demand elasticity certain technological construction projects previously for material expected is not cement, in the dramatically the consumption, given cement of is required methods. substitute to shift time is necessary to of multi-dimensional end-product differences. Given the to hold its important above, the Greek cement share in the competitor will industry is expected international continue to market. The be Spain. most Since the 143 advantages of -each country important changes market is expected. in their are not shares expected to in the change, no international 144 6.3. Proposals Any created have financial big to at while expand, same the the cement not expected market is international the time, repayment, for problems the domestic companies. Furthermore and its past years in the heavy borrowing production be avoided since Greek cement industry must capacity of the the the increase will that investment competition will become more intense. markets is necessary, especially The penetration in new in is population whose new the services, The new cement domestic companies, (experience and common effort promoting and can companies per capita for penetrating domestic with already existing markets. Instead a contractor, Greek with the ventures joint be but exampe is Sudan Kg. An alternative could markets companies in underdeveloped, and million 20 is only 25 consumption as are classified start to develope. Such an will soon which to that countries of remaining partners become providing consulting know-how). by the Greek distributing Greek cement companies cement exports for could have the form of-Common Greek construction of warehouses accesible companies. The increased storing greater flexibility to the Greek capacity companies in their production. -Creation of common exporting divisions. to all will allow marketing 145 -Cooperation with agents domestic that have wil a permanent interest for the promotion of Greek exports Working penetrating already be the together may enlarging their and new markets existing markets, most appropriate especially the high way for share in the competitive markets of the Middle East. Another necessary measure that should be taken, price in the domestic market to increase the above cost, level profits from so that selling in the companies the domestic is to a reasonable are able to have market, that will ease the pressure that arizes form their high debt. Cement industry is a very important sector of the Greek economy to allow for its bankruptcy. 146 B I BL I OGHIAPHY 1. AGET, Balance Sheets 1979-1985 2. BANK OF GREECE, Information Sources 1978-1985 3. BUSINESS AND Cement FINANCE, "Future still promising for Greek Industry", July 17, 1982, p. 18-22 4. CEMBUREAU, World Statistical Review: Exports - Imports 5. CEMBUREAU, World Statistical Review: Trade - Production - Consumption 6. CHALIPS, Balance Sheets 1981-1985 7. CHALKIS, Balance Sheets 1979-1985 8. CIMENT ET CHAUX, "L' effort de restructuration de 1' industrie cimentiere Europeene se poursuit depris une trentaine d' annees", 11/1985, p. 10-12 9. CIMENT ET CHAUX, "L' industrie cimentiere 2/1986, p.13 -15 mondiale en 1984", 147 10. CHOSH, "Efficiency in location flows: The and international Indian cement industry", Amsterdam, 1981 11. EXPRESS, Construction Materials, Athens, June 28, 1973 12. FEDERATION OF Review, 13. FRANCIS THE GREEK Statistical INDUSTRIES, CEMENT 1985 A., "The cement industry 1796-1914: A history", London, 1977 14. KASIMATIS P., "The construction in Greece", Athens, 1976 15. KOTSOLIS S., "Greek cement industry", June 1986, Athens, Greece 16. LITTLE. A.D. CONSULTING FIRM, "The Middle East opportunities for Greek exports", Cambridge, Massachusetts 1977 17. NATIONAL STATISTICAL AGENCY OF Statistical GREECE, data 1970-1985 18. NIKIFORIADES, "Electricity in the Greek Industry", Technical Chamber of Greece, Athens, 1980 19. O.E.C.D., "The cement industry", Paris, 1975 20. O.E.C.D., "Etudes economiques: Greece", Paris, 1975 148 21. PAPANDROPOULOS industry?", 22. PAPANDROPOULOS A., times " Hard for the Greek cement Financial Courrier, Athens, 11/1983, p.53-56 HERACLES", "AGET A., Financial Courrier, Financial Courrier, Athens, 10/1983, p. 25-27 23. PAPANDROPOULOS A., "Cement industry", Athens, 5/1983, p. 53-54 24. PAPANDROPOULOS A., "AGET HERACLES- Present and Future", Financial Courrier, Athens, 3/1984, p. 55-56 25. TECHNICAL CHAMBER OF GREECE, "Construction in Materials Greece", Athens, 1976 26. TITAN, Balance Sheets, 1979-1985 27. TRADE WITH GREECE, "The Greek cement industry", May 1983, p. 22-23 28. UNIDO, -"Information Sources on the Cement and Concrete Industry", New York, 1977 29. WORLD BANK TECHNICAL PAPER, " Energy Efficiency and Fuel Substitution in the Cement Industry", Washington DC, 1983